Visual inspection software Product List and Ranking from 19 Manufacturers, Suppliers and Companies

[AI Image Inspection Example] Defect Inspection of Assembled Parts

We will inspect missing screws, crankshaft pins, missing sheet metal, and harness routes using AI image inspection software!

We received samples from a manufacturer of plastic products. We conducted a simple verification to check for missing screws, crankshaft pins, missing sheet metal, and the harness route. As a result of the verification conducted with the samples we received, we were able to determine using the EasyInspector "Comparison with Master Image" function. Since the housing is transparent, we took the photos against a black background. The fluorescent light was illuminated from the side to avoid reflections. The system is designed to allow inspection of both the front and back surfaces by setting up two or more multi-cameras. 【Software and Equipment Used】 Software Used: EasyInspector710 (formerly EasyInspector) Field of View: Approximately 172 x 131 mm Minimum Size of Inspection Target: 5 mm Number of Inspection Points: 4 Camera Resolution: 2 million pixels Lens Focal Length: 12 mm Distance Between Lens and Product: Approximately 300 mm Lighting: Linear fluorescent light Distance Between Lighting and Inspection Item: Illuminated from the side of the workpiece The current 'EasyInspector2' color package can be used for inspection with the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Inspection of Connector Soldering

We will inspect the solder of the connector using AI image inspection!

We received a request for inspection of solder on connectors from an electronic components manufacturer. They contacted us through our website, and we agreed to send them samples. 【Inspection Setup and Results】 By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to inspect the presence of solder in two locations. The left image shows an enlarged screen of the settings for framing the inspection area. The right image detects the shadow of the solder and indicates a pass with a blue frame. It is set to pass if the shadow is detected above a certain threshold. 【Software Used】 Software used: EasyInspector (formerly EasyInspector) The current 'EasyInspector2' color package can perform inspections for the "Presence of Specified Color."

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Reading of Digital 7-Segment Display

We will read the digital 7-segment display using AI image inspection!

The sensor manufacturer was considering automating the monitoring of digital 7-segment meter readings. 【Inspection Settings and Results】 By using the "Meter Reading" feature of EasyInspector, it was possible to read the red meter captured in monochrome. The readings for the other two colors were also completed without any issues in 0.14 seconds. While you were considering EasyMonitoring for the above readings, I believe it would be fine for periodic monitoring purposes. However, if you are looking to operate with triggers during inspections, it would be more suitable to build a system that combines EasyInspector with multiple industrial cameras. 【Software Used】 Software Used: EasyInspector (formerly EasyInspector) Current 'EasyInspector2' CP (Control Panel) package [Meter Display Reading] Inspections can be performed with 'EasyMonitoring2'.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Measurement of Cavity (Tooth Decay) Model Size

We will determine the presence and size of a cavity in one location using AI image inspection!

We received an inquiry about wanting to determine the size of caries (cavities) using a model that mimics external caries on the appearance of teeth. The processing of caries involves marking the position and size on the tooth using a gauge, then using a motor (grinding machine) to freehand grind and shape it. The inspection defines the center value of the height and width of the caries, with items exceeding the maximum value or below the minimum value being deemed unacceptable. 【Inspection Settings and Results】 By using the "Presence of Specified Color Inspection" function of EasyInspector, we were able to determine the presence and size of a caries hole in 0.11 seconds. The settings included a color judgment tolerance range set to "90," with the specified color being "black" and all RGB values set to 0. The light blue pixels "136" at the bottom of the image on the right represent the number of fluorescent pixels (caries detection pixels) within the blue frame on the left. 【Software Used】 Software Used: EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' color package can perform inspections for the "Presence of Specified Color."

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Metal Inspection with Oil Adhesion

AI image inspection software for detecting fine defects on metal parts with oil contamination!

At the request of a precision machinery manufacturer, we assessed the fine defects on metal parts with oil contamination. They desired a highly accurate inspection of the oil-contaminated areas. For precision products, it is crucial to maintain high quality in order to gain customer trust. Our inspection software supports high-quality shipments. 【Inspection Settings and Results】 We conducted inspection verification on metal parts coated with oil, applying oil to the "shift correction" and "inspection" areas, which were thought to affect the inspection. We performed multiple intersection coordinate position measurement inspections and reported the results. In 10 consecutive inspections, the variation between the MAX and MIN values was 0.009. Three types of workpieces were inspected, yielding favorable judgment results. 【Software and Equipment Used】 Software Used: EasyInspector

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Label Reading and Pin Wiring

It can also detect objects that are difficult to capture features of, such as "fine defects," "workpieces with gloss," and "black parts on a black background"!

The manufacturer specializing in ultra-fine solder and ultra-fine processing has considered our inspection software. Our technical staff responds daily to inquiries about imaging environments that directly affect accuracy, such as "fine defects," "glossy workpieces," and "black parts on a black background," which are difficult to capture. [Inspection Settings and Results] By using the "BAR/QR/OCR" function of EasyInspector, we were able to inspect one location in 0.21 seconds. The inspection of pin wiring is displayed in the image, and by using the "Presence of Specified Color Inspection" function of EasyInspector, we were able to inspect 10 locations (10 colors) in 0.11 seconds. The right image can be set to display the inspection results screen. [Software Used] Software Used: EasyInspector Current version 'EasyInspector2' RD (ReaDing) package [Bar/2D code] CL (color) package [Presence of Specified Color] can be used for inspection.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of Foreign Objects on Film

We will inspect for foreign substances, fine "black dots" and "white dots" during the film processing stage!

We received a request to inspect foreign substances, fine "black spots" and "white spots" during the film processing stage. Sample images were received, and a preliminary verification was conducted. There is a term called "Japanese quality." It represents the quality that Japanese manufacturing takes pride in, and this is supported by each process in the manufacturing site. The inspection process is the last line of defense directly linked to product quality, and with the remarkable advancement of technology, its importance is expected to increase even further in the future. [Inspection Settings and Results] By using EasyInspector's "Defect Detection" feature, we were able to inspect two areas. The pink circle on the left is the master image that sets the inspection range. The image on the right displays the inspection results, indicating a failure due to detected defects in a red frame. The process involves inviting you to our company to view a demonstration of the inspection results, after which we lend the demo unit to the end users for them to experience it, allowing them to try out the settings and feel before requesting a purchase.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Detection of Defective Areas in Molded Parts

We will propose inspection software tailored to the inspection target, operational conditions, and your preferences!

Even manufacturers of high-precision resin-molded parts, such as precision components, are considering our inspection software. In preliminary simple verifications before understanding the operational situation and requirements, we may report on both conventional rule-based inspection software and AI (deep learning) software to determine which better meets their needs. 【Inspection Settings and Results】 In the enlarged image of the detection by EasyInspector on the left, the field of view was set to accommodate the workpiece, and when inspecting defective samples, it was possible to detect black spots and dirt. However, if there are irregularities in shape or shadows of contours within the inspection area, there is a possibility of misdetection. Conventional software is more susceptible to positional deviations. The image on the right shows the case using DeepSky. Through deep learning, it learns defects and detects only the defective areas from the image. Due to its nature, if properly trained, it can detect the intended defective areas even in the presence of variations caused by pad adhesion. 【Software Used】 Software used: EasyInspector, DeepSky *The current EasyInspector2 also includes AI functionality.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Detection of scratches, rust, and dents on metal fittings.

Detects scratches, rust, and dents on the car seat belt buckle!

This is a simple verification of the metal fittings of a car seat belt. Our company is located in Hamamatsu City, Shizuoka Prefecture. It is an active region for automotive parts manufacturing, and we have a track record of being adopted by over 2,000 industrial equipment manufacturers and manufacturers. We design inspection software that is easy to integrate and sold as a one-time purchase, and we have many repeat customers. 【Inspection Settings and Results】 By using the "Scratch Inspection" function of EasyInspector, we were able to inspect one location in 0.55 seconds. The image shows the imaging environment for this inspection. We verified all the sample products we received under the same lighting conditions and inspection settings. Among them, some defective products with scratches and some defective products with dacon could not be detected. Other sample products were able to detect the scratches and rust we wanted to identify.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Defect Inspection of Plastic Molded Products

Detecting defective parts of plastic molded products!

This is an inquiry from a manufacturer of plastic products processing. Even in the case of small-batch production of various types, our image inspection can assist with operational efficiency. Our company accepts verification and support from technical staff on a daily basis. If you have any issues, questions, or uncertainties during operation, we would be grateful if you could feel free to contact us at any time. 【Inspection Settings and Results】 By using the "Comparison with Master Image" function of EasyInspector, we were able to detect defective areas within four inspection frames. By dividing the inspection frame into four parts from the entire screen, it becomes possible to correct shifts in each inspection frame. As a result, we can suppress noise (very small differences) that may detect even good parts.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Chipping of Logo Text

The AI image inspection software detects missing logo prints on resin molded products!

In a comprehensive assembly manufacturer specializing in contract design and production of resin molded products, which has been using our inspection software for some time, an incident occurred where the company logo printing was incomplete. As a result, we provided guidance on the setup method and conducted verification. We received photos of acceptable products and created images with defects using Illustrator. 【Inspection Settings and Results】 We will conduct inspections using EasyInspector's "Comparison Inspection with Master Image." The inspection target area is recognized to be about the size of the images you sent (approximately 50mm wide), and we believe that a camera with around 5 million pixels should be able to detect within this field of view (it is necessary to set up the inspection environment with appropriate lighting, etc.). When the printing is incomplete, the white background becomes visible, so if we can capture a good contrast between black and white with lighting, we should be able to detect the defects. If you could send us images of acceptable and defective products with the camera and work (fixed), we can also conduct verification on our side.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of product text, marks, etc.

We will inspect for missing or faded display of multiple characters and marks on the product, and record the inspection details in images and CSV format!

The manufacturer of the autonomous driving assistance system has considered our character recognition function for product management. The products display multiple characters and logos. Inspections for missing or faded displays and for recording purposes are made easier with the recognition function. This is also a common case, and we have received applications from various manufacturers. [Inspection Settings and Results] As a result of verification conducted with the sample we received, it was determined using EasyInspector. For the inspection of missing or faded areas, we used the comparison function with the master image, and for character recognition (recording and correctness judgment), we utilized the OCR function. We set up 26 inspection frames, requiring an inspection cycle of 1.95 seconds. The recording method can be done in CSV and image formats.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Detecting the presence or differences of metal taps.

Detect the presence or differences of taps and determine visually similar different items! We will support operations even after the product introduction!

Home appliance sales and repair manufacturers are also operating inspections that incorporate our inspection software. This verification will serve as support. You inquired about the setup method. Customers who have implemented and are operating the system often contact us regarding imaging environments and setup methods, and in the case of new inspection items, we may proceed with thorough support similar to that for new customers, starting with simple verifications. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to detect the presence or absence of a tap in one location and determine visually similar imitation products (different items) in 0.19 seconds. 【Software Used】 Software Used: EasyInspector The current 'EasyInspector2' color package can be used for inspections with the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Detection of Burrs on Metal Parts

The AI image inspection software detects burrs at the adhesive joint of a metal part!

We received an inquiry about our inspection software from an air conditioning equipment manufacturer. At our company, we conduct daily verifications to contribute to the quality assurance of various customers. We offer a "simple evaluation service" free of charge by our technical staff, and if detection or judgment can be made through this simple evaluation, we recommend conducting a "feasibility verification" that simulates actual operation, where we verify processing time and judgment accuracy. 【Inspection Settings and Results】 By using the "Comparison with Master Image" function of EasyInspector, we were able to detect burrs at a single adhesive point. The left image is the master image. The setting screen specifies the inspection area with a good product image. The red box indicates misalignment correction. The pink frame is the setting frame for the inspection range. 【Software Used】 Software used: EasyInspector The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Measurement of Metal Hole Diameter

We will measure the diameters of holes in two metal parts using AI image inspection software!

In the automotive parts sector, particularly with mission parts manufacturers, we have previously conducted simple verifications of multiple samples for our valued customers. This time, we will measure the diameter of holes in metal components. 【Inspection Setup and Results】 By using the "Dimension and Angle Inspection" feature of EasyInspector, it was possible to measure the dimensions of two holes in just 0.5 seconds. We set it up to measure the distance from the center coordinates of each circle. By comparing the coordinates of the centers of each circle, we detected that they were within the specified value (29mm ± 0.4mm), resulting in a "Pass" judgment indicated by the blue enclosure in the image on the right. 【Software and Equipment Used】 Software Used: EasyInspector Field of View: Approximately 43 x 24mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 8 Camera Resolution: 1.3 Megapixels Lens Focal Length: 25mm Distance from Lens to Product: Approximately 530mm Lighting: Surface Emission Lighting Distance from Lighting to Inspection Item: Approximately 40mm The current 'EasyInspector2' MS (MeaSure) package allows for inspections of [Position and Width Measurement] and [Angle Measurement].

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Inspection of Electronic Circuit Boards ②

The AI image inspection software determines whether the mounting of the electronic circuit board is correct!

This is an image inspection judgment to determine whether the electronic circuit board implementation is correct. The criteria are (1) tilt (2) vertical position (3) missing parts (4) misalignment and lifting. 【Inspection Settings and Results】 The inspection was conducted using our software EasyInspector. For tilt and missing parts, it was possible to use the "presence of specified color inspection" feature. It was set up so that if the components illuminated by the lighting could be detected as white within the inspection frame, it would be considered a pass. For vertical position, misalignment, and lifting, the "comparison with master image" feature was used, and it was set to pass if the difference from the master image was within 5%. It was able to detect the presence and positional differences of 8 holes and make judgments in less than one second. 【Software and Equipment Used】 Software used: EasyInspector310 (formerly EasyInspector) Field of view: 166 x 88 mm Minimum size of inspection target: 0.5 mm Number of inspection points: 8 Camera resolution: 3 million pixels Lens focal length: 12 mm Distance between lens and product: 530 mm Lighting: Two linear fluorescent lamps The current 'EasyInspector2' color package can perform inspections using the "presence of specified color" feature.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Character Reading Inspection and Recording of Circuit Boards

We will conduct reading inspections and record the characters printed on the substrate!

The electronic component manufacturer that inquired this time was considering automating product management by recording the reading of characters printed on electronic components. This is a simple verification of reading characters printed on the circuit board. Our inspection software includes basic functions for saving inspection results in CSV or image formats, which can be utilized for product management across various industries. 【Inspection Settings and Results】 By using the "OCR Reading" feature of EasyInspector, it was possible to read 12 characters at one location. If you want to add the serial value to the file name of the recorded image, you need to create software that automatically renames it or specify the file name using external control commands to save the image. 【Software Used】 Software Used: EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' RD (ReaDing) package can perform inspections with [OCR (Optical Character Recognition)] and [Machine Learning OCR].

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Determining the Presence or Absence of Solder

The AI image inspection software determines the presence or absence of solder!

The manufacturer of the autonomous driving support system has been a partner of our company for some time. This time, we will determine the presence or absence of solder. By using the "presence or absence of specified color" function of EasyInspector, we were able to conduct the inspection. If we can detect "only the color of unsoldered areas" as shown in the image, we can determine pass or fail. This inspection is very important for the "color of the copper foil in unsoldered areas," and if this color can be captured consistently and stably, the inspection becomes easy. However, if there is a mix of "bright copper color" and "dark copper color" due to lighting unevenness, the inspection becomes difficult. [Software Used] Software: EasyInspector The current 'EasyInspector2' color package can be used for inspection with the "presence or absence of specified color."

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of the Presence or Absence of Pins on Electronic Circuit Boards

We will conduct a simple verification to see if the pins are visible through the holes in the electronic component's circuit board!

We are considering the introduction of inspection equipment even in tool and machinery manufacturing companies. Recently, due to the impact of declining birth rates and an aging population across various fields, securing skilled workers has become a significant social issue. I feel that an opportunity has arisen to survive and grow businesses by entrusting inspections and judgments to image analysis instead of relying solely on human visual checks. 【Inspection Settings and Results】 By using the "Presence or Absence of Designated Color Inspection" feature of EasyInspector, we were able to determine the presence or absence of 13 pins in 0.57 seconds. The left image shows the live feed, while the right image indicates that the areas with pins inside the holes are marked in blue as "pass," and the areas without pins are displayed in red as "fail." The current 'EasyInspector2' color package can be used for inspections of the "Presence or Absence of Designated Color."

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Double Insertion Inspection of Pins

Detect differences in a single hole and determine visually similar imitations (different items)!

The manufacturer, who is active mainly in industrial machine blades, seems to be interested in both DeepSky, which uses AI (deep learning), and the conventional rule-based EasyInspector, and has sent us sample products. This report is on the inspection conducted using EasyInspector. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to detect the difference in one hole and determine visually similar items (different products) in 1.64 seconds. The offset correction frames were placed on the corner part of the workpiece (red frame) and the hole part (light blue frame). In the image on the right, the white color of the pin appears in the shadowed area of the groove, and this part is detected as a difference and marked in red, resulting in a judgment of NG (not good).

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Misalignment of Machine Nameplate Printing and Printing Errors

We are conducting a simple verification of printing misalignment, printing errors, and frame interruptions on the machine's nameplate.

We have received a request for a system that can perform character verification (comparison inspection) of machine nameplates. This is from a trading company dealing with electronic measuring instruments, testing machines, and industrial equipment. [Inspection Settings and Results] As a result of verification conducted with the sample we received, we were able to make a judgment in 0.22 seconds using the 'Comparison with Master Image' feature of EasyInspector. The red dots and numbers in the image display the number of pixels around the detected areas. Since we can set parameters suitable for each case, such as printing errors or overall misalignment, it is possible to prevent excessive detection or under-detection. [Software and Equipment Used] Software used: EasyInspector710 (formerly EasyInspector) Field of view: Approximately 246 x 205 mm Minimum size of inspection target: 2 mm Number of inspection points: 8 Camera resolution: 5 million pixels Lens focal length: 8 mm Distance between lens and product: Approximately 310 mm Lighting: Two linear fluorescent lamps Distance between lighting and inspection item: About 100 mm diagonally above the workpiece Current 'EasyInspector2' color package can perform inspections with 'Comparison with Master Image'.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Misalignment of Product Labels and Printing Errors

Detects defects such as misalignment or printing errors on labels attached to products!

The manufacturer that produces electronic measuring instruments has been experiencing issues with defective label displays on their products, such as "overall misalignment," "printing errors (numeric parts)," and "interrupted borders." Therefore, it was decided to send samples for a simple verification. 【Inspection Settings and Results】 We have reported the verification results of the samples we received. It was possible to detect "overall misalignment," "printing errors (numeric parts)," and "interrupted borders" on the labels and determine them as failures. All three types of inspection items can be checked at once. This time, the inspection frame is set only for the areas with defects. In reality, it is not known where the defects will occur, so "printing errors" and "interrupted borders" need to be installed in all areas that should be inspected.

Company：スカイロジック
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[AI Image Inspection Case] Inspection of Hose Parts

We will measure the dimensions of hose parts for automobiles and motorcycles using AI image inspection software!

We received an inquiry from a company that manufactures hose parts for automobiles and motorcycles. It was decided to conduct a simple verification of the presence or absence of marks on the workpieces, as well as their sizes and dimensions, and they sent us images. In authoritative verification, it is common to receive images to report on whether a simple verification can be conducted, and afterwards, we will carry out more specific verifications such as consultations on operational methods. 【Inspection Settings and Results】 By using EasyInspector's "Presence or Absence of Specified Color Inspection" function, we were able to inspect the presence or absence and size of three marks. Dimension measurement was conducted using the "Dimension Angle Inspection" function. The left image shows the detection of marks. The right image is an enlarged view of the dimension detection screen.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Inspection for Missed Paint Stripping

We will identify the painted areas and the stripped areas, and check for any oversight in removing the paint.

This is an inquiry from the manufacturer of air pumps. This time, we will check the possibility of missing paint removal. Our company, SkyLogic, has a track record of over 2,000 image inspections. We have published numerous inspection cases for metals, plastics, food, electronic substrates, pharmaceuticals, etc., so please check our case search tool to see if there are similar cases to the inspection you are considering. 【Inspection Settings and Results】 We conducted verification using the samples you sent. We were able to distinguish between the painted areas and the removed areas, so we believe that the inspection for missed removal is feasible. We also think it is possible to inspect the sides simultaneously and confirm the presence or absence of marks and labels. However, in both cases, it will involve inspecting multiple surfaces, and positional shifts may affect the inspection, so we believe it is necessary to fix the position of the workpiece using jigs or similar tools. (If the inspection is only for one surface, the shift correction function can probably be used.) The left image shows the imaging environment. The right image shows the settings.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Assembly Inspection of Wire Harness Work Parts

Detects incorrect assembly of wire harness work parts, missing parts, and surplus assembly of parts!

Harness length: A free simple evaluation was conducted to detect incorrect assembly of work parts (different connector colors, different connector shapes), missing parts, and surplus assembly for lengths of 500 to 1000 mm. In the inspection process, automation is being promoted with the aim of pursuing stable inspection accuracy and reducing costs. As the shortage of personnel due to the aging workforce becomes more pronounced, please consider improving operational efficiency through image inspection to protect "Japanese manufacturing." [Inspection Settings and Results] By creating a simple fixed jig and capturing images within the range that accommodates the entire product, it was possible to distinguish the presence or absence of the O-ring on the bush and the color difference of the semi-lock. It is difficult to detect band or tube missing parts in the overall field of view. While it may be possible to detect them by capturing images individually with magnification, this would increase the number of cameras and inspection cycles. In this case, inspections for "presence" or "absence" and distinguishing between "gray" or "blue" were possible simultaneously in a single learning setup.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Dimensions of Printed Circuit Boards

We will inspect the dimensions of electronic circuit boards using AI image inspection software!

A previously partnered electronic component manufacturer has sent additional samples for re-inspection through a different test. Such cases are common, and this time we received a request for additional simple verification. 【Inspection Settings and Results】 By using the "Dimension Angle Inspection" feature of EasyInspector, we were able to measure the dimensions at one location. The enlarged image on the left shows that the width from the metal part to the end is within the specified value, resulting in a "pass" judgment (indicated by a blue frame). The image on the right shows that the width from the metal part to the end is outside the specified value, resulting in a "fail" judgment (indicated by a red frame). 【Software Used】 Software Used: EasyInspector Field of View: Not recorded Minimum Size of Inspection Target: 2mm Number of Inspection Points: 1 Camera Resolution: 14 million pixels, resolution changed to approximately 2.3 million pixels (4608×500) Lens Focal Length: 25mm (for high pixels) Distance from Lens to Product: Approximately 350mm Lighting: Fluorescent lighting Distance from Lighting to Inspection Item: 200mm diagonally above Current 'EasyInspector2' MS (MeaSure) package can perform inspections for [Position/Width Measurement] and [Angle Measurement].

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Harness Wiring Color Inspection

We will inspect the wiring colors of the harness using AI image inspection software!

We have received numerous inquiries regarding the inspection of harness wiring colors in the past. This time, we conducted a simple verification of this case and reported our findings. Given the current social situation, the "automation of inspections" is progressing. I feel that the time has come to consider measures against the aging of skilled workers, declining birth rates, and the inability to gather people in factories due to the spread of new viruses. We support the efficiency of operations through inspection automation. 【Software and Equipment Used】 Software Used: EasyInspector Field of View: Approximately 32 x 25mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 13 Camera Resolution: 5 million pixels Lens Focal Length: 25mm + 0.5mm close-up ring Distance Between Lens and Product: Approximately 170mm Lighting: Indoor fluorescent lights Current 'EasyInspector2' color package [Presence or Absence of Specified Color] Can be inspected with 'RakuiroChecker'.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Nameplate Text Reading

The AI image inspection software reads the text on nameplates for product management!

The electronic components manufacturer has considered our character recognition for product management. Sample images have been sent. The inspection software called EasyInspector, which you inquired about, is used by customers in the automotive parts and electronic circuit board sectors, making up half of our clientele, and it is also utilized by a wide range of industries for tasks such as assembly verification and inspection of minute dirt on products. 【Inspection Settings and Results】 As shown in the red box in the left image, reading was possible with the EasyInspector "OCR" function in a well-lit environment. If the lighting conditions are improved to uniformly illuminate the entire area, it may be possible to read everything at once. In the current lighting environment, there were misreads with the standard OCR function, such as reading S as 3. However, it was possible to read using the OCR Pro function. 【Software Used】 Software used: EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' RD (ReaDing) package can perform inspections with 【OCR (character recognition)】 and 【machine learning OCR】.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Connector Grommet

We determine the presence or absence of four grommets inside the connector to prevent the outflow of defective products!

We received an inquiry via email from an electronic component manufacturer considering automated visual inspection. They were experiencing issues with a workpiece that has a grommet inside the connector, making it difficult to determine by hand whether it has been inserted all the way to the back of the connector, leading to incidents of insufficiently inserted items being shipped to customers. We conducted a simple verification after receiving photos. 【Inspection Settings and Results】 By using the "Presence or Absence of Specified Color" function of EasyInspector, we were able to determine the presence or absence of the grommet in four locations. While it may also be possible to detect the plastic lock part and provide pass/fail judgment, detecting the crimp terminal (the silver part) would likely result in more stable inspection. As for the operational method, it is also possible to take photos from an angle for inspection; the inspection cycle time was 0.16 seconds. 【Software Used】 Software used: EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' color package can perform inspections with the "Presence or Absence of Specified Color" feature.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Inspecting Different Types of Electronic Circuit Boards

Detect the presence or differences of 17 connector ports and determine similar-looking imitations (different products)!

This is an inquiry about the implementation of circuit boards. Inspections related to circuit boards can be said to be the most common inquiries we receive. Our inspection software is already being used in various locations for image inspections of circuit boards. We have received samples shipped from an electronic component manufacturer. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to detect the presence or absence of 17 connector insertion points and differences, and we could determine visually similar items (different products) in 0.24 seconds. The areas indicated by the blue circles were detected due to color differences in the components. The areas indicated by the yellow arrows represent false detections that could not be completely eliminated through settings, but they are clearly smaller than the amount detected due to color differences, so they do not affect the inspection.

Company：スカイロジック
Price：Other

Image Processing Software
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Visual inspection software Product List and Ranking from 19 Manufacturers, Suppliers and Companies | IPROS GMS

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