Visual inspection software(co) - List of Manufacturers, Suppliers, Companies and Products

[AI Image Inspection Case] Inspection of Laser Printing

The AI image inspection software evaluates the laser printing engraved on the product!

A comprehensive electronic components manufacturer is considering our inspection software with the aim of reducing mistakes and man-hours as they transfer equipment to Japan. Until now, there was only one pattern of printing, but due to requests from users, there is a need to inspect different engravings for each user to avoid errors. **[Inspection Settings and Results]** By using the "Comparison with Master Image" function of EasyInspector, we were able to evaluate the laser printing at six locations. The left image shows the settings. The red and blue boxes in the right image indicate the alignment correction frames. EasyInspector is an easy-to-use, general-purpose image inspection software that can utilize low-cost USB cameras. By simply installing the software and connecting commercially available webcams, you can build an inspection system in a DIY manner that is both low-cost and simple. Since all components, including the image processing engine, are developed in-house, we can flexibly accommodate customizations. **[Software Used]** Software used: EasyInspector The current 'EasyInspector2' color package allows inspection using the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Register/Pad Chip Inspection

Automate precise inspection of printed circuit boards with AI image inspection software! It inspects for resist misalignment and pad defects.

We received an inquiry from a manufacturer engaged in the design and production of various electronic circuit boards for industrial equipment, expressing a desire to automate the precise inspection of printed circuit boards. 【Inspection Settings and Results】 We were able to inspect the misalignment of the resist and pad defects in the sample provided. We used EasyInspector's "Comparison Inspection with Master Image." The inspection frame is shown in pink and green (left image). In the actual inspection, it is necessary to enclose the pads to be inspected within the frame. In the right image, the defective product within the inspection frame is indicated by a red inspection frame, as it was inspected. Five inspection frames were set, with a cycle time of 3.49 seconds. 【Software Used】 Software Used: EasyInspector710 Field of View: Approximately 131 x 113 mm Minimum Size of Inspection Target: 2 mm Number of Inspection Points: 2 Camera Resolution: 20 million pixels Lens Focal Length: 16 mm Distance from Lens to Product: Approximately 160 mm Lighting: We tested with a dome placed over ring lighting, simulating dome lighting (to evenly reflect the pads). Current inspections can be performed with the 'EasyInspector2' color package using the comparison with the master image.

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Detection of white spots and white particles in packaging materials.

We will conduct inspection and testing for the detection of white objects and white spots in packaging materials!

This inquiry is from a manufacturer of containers and packaging materials. They are a valued customer with whom we have had multiple transactions in the past. Our technical staff receives various inquiries daily and provides careful support regarding inspection setup methods and imaging environments. This time, the inquiry is about the setup method for detecting white objects and white spots in packaging materials. **[Inspection Setup and Results]** The inspection setup was changed from "comparison with the master image" to "presence or absence of specified color." The image is an enlarged version. In the case of "comparison with the master image," subtle differences for each inspected item (such as the reflection of light due to surface irregularities) may also be detected, leading to a higher risk of misjudgment. However, with "presence or absence of specified color," only white spots will be detected, reducing the likelihood of misjudgment. The specified color was registered as "white" (RGB all 255), and the "color judgment tolerance range" was set to "140." By setting the "detection size judgment" to "count mode" and using "count mode," we can determine whether each individual white spot is classified as NG or OK based on its size (perimeter).

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Detection of Center Misalignment and Burrs in Metal Products

The AI image inspection software determines burrs and center misalignment in metal products' holes!

There are two requests: to detect and identify burrs in a hole (with a hole diameter of 2mm) and to determine the misalignment of a part with text centered on a 50mm square plate. This inquiry came from a manufacturer of air conditioning equipment considering an automatic inspection system. 【Inspection Settings and Results】 By using the EasyInspector "Presence of Specified Color Inspection" function, we were able to detect the differences in the two holes and determine the misalignment in 1.49 seconds. We introduced a 30-day trial service available for download from our website, allowing them to try it out and provided guidance on the setup method. We suggested changing the "Correction Position" (red frame and light blue frame), the values for "Color Judgment Tolerance Range," and the "Pass/Fail Criteria Value" to "Both." Additionally, we noted that there are areas where misjudgment may occur due to uneven brightness (the edges appear darker). We advised them to reconsider the position and brightness of the lighting.

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Discrimination of Metal Parts

We will determine the defects of parts of cutting equipment using AI image inspection software!

The industrial knife manufacturer focuses on high quality, precision, and functionality in the production of cutting tools for various objects, and is committed to pursuing product quality control. This time, we are verifying the judgment of defects in cutting machine parts. The current inspection method is conducted using visual checks and jigs, but there tends to be negligence during busy periods, leading to incidents that result in complaints. Since this is a common case with a variety of workpieces, we have also created a video to make it easier to visualize. Please take a look for reference. "Discovering the omission of two types of parts at the same time and stopping the conveyor" https://skylogiq.co.jp/DIY_HowTo/368 【Inspection Settings and Results】 It was possible to detect defective parts. However, due to the variety of workpieces, it is necessary to set an appropriate field of view for each size. There were also instances where defects could not be captured directly from above, necessitating angled imaging of holes, which is expected to make positioning and environmental conditions more stringent, as reported. 【Software Used】 Software used: DeepSky

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Detection of Chipping on the Side of a Circuit Board

The AI image inspection software detects missing parts on the substrate side!

If there are chips on the substrate, they are treated as defective products. Electronic component manufacturers pay close attention to the handling of parts, but inevitably, a few defective items do occur. The defect in this case was a chip on the side of the substrate. During visual inspection, it was difficult to distinguish between the chipped area and the substrate pattern, making the inspection challenging. The goal was to supplement this difficulty with image recognition to inspect efficiently and accurately. 【Inspection Settings and Results】 Using the "Scratch Inspection" feature of EasyInspector, we inspected the chips on the side of the substrate. By tilting the substrate slightly, the chips became easier to see. When we set the detection sensitivity (luminance difference) to a strict level (10), we were able to detect the chipped area, but the substrate pattern was also detected. After further inspection, we loosened the detection sensitivity (to 20), which successfully allowed us to detect only the chips without detecting the substrate pattern. 【Software and Equipment Used】 Software Used: EasyInspector310 Minimum Size of Inspection Target: Approximately 3-5mm Number of Inspection Points: 4 Camera Resolution: EI-Scan Current inspections can be performed with the 'EasyInspector2' color package [Scratch and Object Detection].

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Detection of Dents in Metal Products

It detects the presence or absence of metal products and differences, and determines similar-looking imitations (different items).

This is a request for a free evaluation of cast products. There was an inquiry about wanting to incorporate inspections if they can be done at a low cost. There are still many inquiries about die-cast and cast products; nowadays, we often suggest easy settings using the AI-based inspection software DeepSky. If you are inspecting workpieces made of reflective materials like cast products while flowing them on a conveyor, please check "DeepSky." 【Inspection Settings and Results】 By using the "Scratch Inspection" feature of EasyInspector, we were able to detect the presence or absence of defects at one location (simultaneous inspection of three workpieces) and determine visually similar items (different products) in 0.3 seconds. The green numbers indicate OK (good products) within the acceptable range, while the red text indicates NG (defective). The settings for good and defective products can be changed.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Detection of Liquid Drips, Unfinished Products, and Holes in Metal Products

Detect and assess defects in metal products using AI image inspection software!

We received an inquiry from a thermosensor manufacturing company regarding the automation of shape verification. This is a free evaluation based on the images you provided. Due to the spread of the COVID-19 virus, products that detect temperature are increasing in variety. We encounter new forms of the latest surface temperature detection systems in various locations. This free evaluation is from 2017, but it reaffirms that our inspection software is being utilized in various scenarios. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to determine visually similar items (different products) in less than 0.48 seconds. In actual inspections, the appearance may change due to factors such as lighting reflections, which could affect the inspection results. For inspection items labeled "unprocessed" or "punctured," the shapes differ, so inspection methods using backlighting may be required. Additionally, in the inspection of "sagging," the size of the sagging may affect the inspection results.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Screw Presence Inspection

The AI image inspection software detects 50 screws from the frame!

In a pachinko parts manufacturer, when installing pachinko frames, the color of the screws may be changed depending on the product. There were issues with mistakes where the color of the screws did not match the installation position, as well as defects due to missed installations being shipped. Therefore, we considered using image processing for mass production. 【Inspection Settings and Results】 To detect 50 screws within half of the field of view of a product measuring 650mm x 450mm, we used the "Color Comparison Inspection" feature of EasyInspector, specifically the "Presence of Specified Color Inspection." This setting detects the color of the screws that should be present in each inspection frame. While detecting the color of the screws was relatively easy, we tightened the color judgment tolerance settings in areas where the colors were similar when the screws were removed, allowing us to detect missed installations of screws.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] PCB Assembly Inspection

The AI image inspection software checks for "misalignment" of the board's resist and "misalignment of the silk," among other things.

The resist on the substrate is widely used due to its small size and fine details. However, to ensure proper functionality, it is necessary to check for issues such as "misalignment of the resist" and "misalignment of the silk." Electronic component manufacturers have incorporated image processing software to efficiently carry out these inspection tasks. 【Inspection Settings and Results】 Using the "Master Image Comparison" function of EasyInspector's "Color Comparison Inspection," we inspected the resist misalignment (2 locations) and silk misalignment (2 locations). By setting an upper limit for the pass/fail criteria, we configured it to fail if the detected pixel misalignment exceeded the set threshold. We rigorously set the position of the inspection targets and performed misalignment correction, successfully detecting misalignments of less than 1mm. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 850mm x 850mm Minimum Size of Inspection Target: Approximately 3mm x 4mm Number of Inspection Points: 4 locations Camera Resolution: Using the ScanSnap SV600 scanner Current inspections can be performed with the 'EasyInspector2' color package [Comparison with Master Image].

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Confirmation of Polarity of Circuit Board, Confirmation of Marking

We will inspect and evaluate each of the multiple inspection items of the substrate!

We received a request for substrate inspection and verified multiple inspection items at once. The evaluations included component presence inspection, polarity confirmation, marking confirmation, and solder bridge presence inspection. Using EasyInspector, we created five inspection frames. Frames (1) and (2) check whether the components are mounted in the correct positions, utilizing the "color comparison inspection and presence of specified color" function. In inspection frame (3), we used the "color comparison inspection and comparison with master image" to confirm polarity (whether it is mounted in the correct orientation). In inspection frame (4), we employed the marking confirmation function, which includes "BAR/QR/OCR and character recognition (OCR)." For inspection frame (5), we conducted the solder bridge inspection using the "luminance change inspection, counting, and pitch inspection" functions, achieving evaluations in all inspections in under one second.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Determination of Deformation and Presence of Damage in Button Hooks

Detect defects in small metal parts using AI image inspection software!

Metal parts processing manufacturers often handle small products. When the inspection targets, such as metal buttons, are as small as 10mm, and the areas with scratches or deformations are even smaller, it can be difficult to visually confirm these areas, leading to the issue of shipping defective products. Therefore, we attempted to improve this situation by using image processing software. 【Inspection Item Settings and Inspection Results】 * Scratch detection (before inspection: after inspection) * Non-detection pixel settings (the red areas are not detected) By using the "Scratch Inspection" feature of EasyInspector, we set it up so that if scratches (white spots) are detected within the inspection target, it would be marked as a failure. At that time, due to the lighting conditions, white shiny spots can occur, so we implemented non-detection pixel settings to avoid false detections.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Inspecting Abnormalities in Engravings

Detects discrepancies in characters due to product engraving and issues like smudging, distinguishing and determining between good and defective products!

The products handled by cutting tool manufacturers often have many similarities, so each product is marked with an imprint for management purposes. However, due to the presence of some products with irregular shapes, there were instances of imprint printing errors. This time, we proposed software to detect discrepancies in characters and smudging in the imprints of cylindrical products, allowing for the distinction between good and defective items. 【Inspection Settings and Results】 By using the "Color Comparison Inspection" feature of EasyInspector, specifically the "Comparison with Master Image" function, we set up one inspection frame for each inspection item to detect the same imprint. Since the objects with imprints are cylindrical, it was necessary to detect areas that are difficult to see on the sides. Additionally, because the products were coated with anti-rust oil, we fixed their position and orientation and used dome lighting to ensure that light reached the sides, allowing for accurate judgment.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Water Leak Inspection from Seal Area

Detect and assess water leaks from the seal area using AI image inspection software!

The company responsible for the energy-saving and new energy support department of the group company is experiencing issues with water leaks from the mechanical seal section of their pumps, and they reached out for consultation through our website. Our website offers trial versions of the image inspection software "EasyInspector," "EasyMonitoring," and "DeepSky." We encourage you to try them out to help resolve your issues. [Inspection Settings and Results] We imported the images you provided into our image inspection software and conducted an inspection. If the water droplet appears white against a black background, it should be easier to detect. However, if the surrounding environment is bright and the water droplet becomes transparent, it may become difficult to detect the transparent areas. We used the "Presence of Specified Color Inspection" feature in EasyInspector to detect and evaluate the glowing parts of the water droplets. It seems that operation with "EasyMonitoring" is also possible; this software can send notifications (with images) to your smartphone via email.

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Panel Hole Presence Inspection

We will conduct an inspection of a panel with two large holes and 27 small holes using AI image inspection software!

In the automotive manufacturing industry, the panels to be installed have many holes, and because there are similar panels, if there is any issue with the presence or position of even one hole, the product cannot be deemed acceptable. Therefore, we considered using image recognition technology. [Inspection Settings and Results] We included a panel with two large holes and 27 small holes within the field of view. For the larger holes, we set up the EasyInspector's "Color Comparison Inspection" feature to detect the "pink color" of the holes. For the smaller holes, we used the "Defect Inspection" feature to detect white defects. The holes themselves were clearly captured using backlight illumination, allowing for accurate inspection even if the position of the holes was off by 50mm. The red areas on the right side of the image indicate where the holes were detected.

Company：スカイロジック
Price：Other

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Visual inspection software(co) - List of Manufacturers, Suppliers, Companies and Products

Visual inspection software Product List

[AI Image Inspection Case] Inspection of Laser Printing

[AI Image Inspection Case] Register/Pad Chip Inspection

[AI Image Inspection Case] Detection of white spots and white particles in packaging materials.

[AI Image Inspection Case] Detection of Center Misalignment and Burrs in Metal Products

[AI Image Inspection Case] Discrimination of Metal Parts

[AI Image Inspection Case] Detection of Chipping on the Side of a Circuit Board

[AI Image Inspection Case] Detection of Dents in Metal Products

[AI Image Inspection Case] Detection of Liquid Drips, Unfinished Products, and Holes in Metal Products

[AI Image Inspection Case] Screw Presence Inspection

[AI Image Inspection Case] PCB Assembly Inspection

[AI Image Inspection Case] Confirmation of Polarity of Circuit Board, Confirmation of Marking

[AI Image Inspection Case] Determination of Deformation and Presence of Damage in Button Hooks

[AI Image Inspection Case] Inspecting Abnormalities in Engravings

[AI Image Inspection Case] Water Leak Inspection from Seal Area

[AI Image Inspection Case] Panel Hole Presence Inspection

Related Categories of Visual inspection software