サマック Product Lineup

~ Innovating Cleaning for Industrial Parts and Semiconductor Manufacturing Lines ~ Efficiently removing oil, oxide films, and fine foreign substances that conventional cleaning methods could not eliminate, without damaging the base material. This is made possible by the IMT Laser Cleaner.

• Semiconductors and ICs

Realizing the approach of vacuum transport × inline sieving Four items achieved by the introduction of the Russell Compact Airswept Sieve 1) Improvement of product quality By sieving with a 1000μm mesh, foreign substances and agglomerates are reliably removed → Maintaining stable quality 2) Complete integration with vacuum lines Directly connects to existing pneumatic vacuum transport lines → Smooth implementation without additional equipment 3) Space-saving design Compact design reduces installation area → Optimization of production lines 4) Enhanced hygiene Easy disassembly and cleaning → Achieving hygiene management at HACCP compliance level

• Sieve/Shaker

Perfect for the production of 100% fruit juice, wine, and distilled spirits. Introducing the Russell Liquid Solid Separator, ideal for continuously removing solids from liquid slurries and separating solids from liquids.

• Food ingredients (solid)

Studio Bakery has reduced the manual sifting of baking ingredients to zero. What significant changes in the production process were achieved by a major British bakery manufacturer through the introduction of RUSSELL FINEX's "vibrating sieve"?

• Classifier

A revolutionary design vibrating sieve from RUSSELL FINEX that performs the work of two machines. By combining it with the ultrasonic generation device VDS (Vibrasonic Deblinding System), it prevents mesh clogging, significantly improving quality and productivity. It enables the maintenance of stable check screening performance.

• Ultrasonic Oscillator

Features of the Self-Cleaning Russell Eco Filter 1) Always stable operation with self-cleaning mechanism 2) Continuous filtration even for high-viscosity liquids 3) No need to replace filter bags or cartridges → Reduced running costs 4) Hygienic design makes maintenance easy Can be integrated inline into existing lines

• Filtration Equipment

This is a new common knowledge that those engaged in the industry should be aware of, along with information about CCP (Critical Control Points), which is gaining global awareness.

• Filtration Equipment

Prevent product clogging and stabilize vibration screening operation. The RUSSELL FINEX VDS (Vibrasonic Deblinding System) is a system that prevents clogging by applying ultrasonic vibrations to the mesh of vibrating screens, significantly improving classification performance and productivity. It enables stable screening even with fine meshes at the 20-micron level, achieving simultaneous improvements in product quality, processing capacity, and mesh lifespan. It eliminates the need for physical cleaning and frequent mesh replacements, contributing to non-stop operation and reduced running costs. It can be retrofitted to both new and existing vibrating screens. This ultrasonic clogging prevention solution is adopted worldwide in industries such as pharmaceuticals, food, chemicals, and battery materials, where high-precision powder processing is required.

• Sieve/Shaker

What is required now, in the face of the yen depreciation and rising prices, is to keep raw material costs down while "making an impact through added value" – this makes the development of such products possible. Wolf/Portimoat offers cluster-formers that are popular not only in Europe but around the world. By mixing raw materials such as almonds, nuts, and cereals with chocolate, we can efficiently mold and manufacture cluster confections while preserving the characteristics of the ingredients.

• Other food machinery

In food manufacturing, CCP (Critical Control Point) is one of the most important processes to ensure product safety and quality. Particularly in milk powder production, the risk of foreign matter contamination and poor particle size directly affects product quality, making the "sieving process = CCP" role extremely important. Russell Finex's vibrating sieves can meet the stringent demands of Japanese customers, who have a particularly high awareness of CCP.

• Sieve/Shaker

Aasted's ChocoMeter+ is a high-performance measuring device that can measure the state of tempered chocolate "quickly and accurately." It optimizes the manufacturing process and stabilizes quality, supporting the production of high-quality chocolate.

• Scale

Wolf / PORTIOMAT – CLUSTER FORMING | A cluster former equipped with innovative technology. Ideal for manufacturing "rich clusters" with a higher chocolate ratio! It has the advantage of being able to shape nuts effectively. It efficiently mixes ingredients such as almonds, nuts, and cereals with chocolate to form and produce cluster snacks.

• Food Processing Equipment

Are you facing these challenges in the field of "powder transport + sieving" for pharmaceuticals, powdered seasonings, and powdered substances? - Dust is swirling, creating a poor working environment - I want to complete the feeding and sieving without manual labor - I want to reduce the risk of foreign matter contamination and dust explosions 【The solution to all of this is the RUSSELL FINEX AIR SWEPT SIEVE】 It handles vacuum transport and sieving of powders in one go. By implementing it, the following results can be expected: - Improvement of the working environment - Reduction of dust explosion risks - Reduction of manpower and automation of the work line

• Classifier

We would like to introduce a recommended device for those considering entering the gummy market, which has been attracting attention in recent years. The LST gummy filling machine is a filling device that delivers high performance at a low cost. Its compact design with casters allows for smooth installation and layout changes within the factory. It supports one-shot filling and can be used not only for gummies but also for chocolate production. This versatile gummy filling machine can accommodate a wide range of products with just one unit. Leave gummy production to the LST gummy depositor! Benefit 1 of introducing LST: High performance at a low cost. Benefit 2 of introducing LST: Not just for gummy production? Highly versatile manufacturing equipment. Benefit 3 of introducing LST: The filling machine is equipped with casters, making it easy to move within the factory.

• Food Processing Equipment

We would like to introduce a recommended device for those considering entering the gummy market, which has been attracting attention in recent years. The LST gummy filling machine is a filling device that delivers high performance at a low cost. Its compact design with casters allows for smooth installation and layout changes within the factory. It supports one-shot filling and can be used not only for gummies but also for chocolate production. This versatile gummy filling machine can accommodate a wide range of products with just one unit.

• Filling and bottling machines

With the introduction of the RUSSELL FINEX Compact Sieve and the Ultrasonic Anti-Clogging System (VDS), Saneca Pharmaceuticals, one of the largest pharmaceutical manufacturers in Slovakia, has significantly improved the particle size accuracy and production efficiency in the classification process of active pharmaceutical ingredients. This has resolved the traditional issues of particle size distribution variability and mesh clogging, achieving stable production at 100-400 kg per shift. The improvements in the classification process have also contributed to increased productivity across the entire manufacturing line! For those struggling with classification and powder processing: If you are facing challenges such as "the classification process of active pharmaceutical ingredients being a bottleneck," "wanting to enhance particle size accuracy and reproducibility," or "dealing with clogging in fine meshes," the RUSSELL FINEX vibrating sieve solution may be the answer. We can also provide actual machine testing, demo machine rentals, and detailed information. Please feel free to contact us!

• Steel

The revolutionary vibrating sieve that performs the work of two machines in one is RUSSELL FINEX!! RUSSELL FINEX is a global manufacturer of vibrating sieves and filtration equipment that has been adopted in various powder industries, including pharmaceuticals, food, chemicals, and battery materials, for over 90 years. It is highly regarded for its "high processing capacity and stability," "ease of maintenance," and "high repeat purchase rate after installation," boasting numerous successful implementations globally.

• Steel
• plastic
• Rubber

Introducing the essential filtration machine for baby food production lines! RUSSELL FINEX's Self-Cleaning Filter has been adopted across a wide range of industries, including food, beverage, pharmaceuticals, and powder applications, generating numerous success stories. We also offer rental of test machines, so why not give it a try?

• Filtration Equipment

Beautiful and uniform chocolate coating in a short time. The DT&G Finn Junior Coater transforms confectionery ingredients like almonds, raisins, and dried fruits into "eye-catching products." With the rising prices of raw materials, the effective use of chocolate has become an important theme in confectionery development. This machine achieves a beautiful shine and finish that looks great on social media while using chocolate efficiently without waste.

• Coating Machine

We are pleased to introduce new expansion items that significantly enhance the performance of the RUSSELL FINEX vibrating sieving and filtration machine, which is widely used around the world. The RUSSELL FINEX vibrating sieving and filtration machine is known as a reliable brand that, due to its high performance and compact design, continues to receive repeat orders once it is introduced. Examples of expansion items that broaden the possibilities of industrial vibrating screens ideal for powder sieving: Expansion Item 1) Consistent clamping for safe and high-precision separation Expansion Item 2) Comprehensive measures against dust and contamination Expansion Item 3) Optimization of product flow and improved foreign matter removal efficiency Expansion Item 4) Enhanced quality through fine powder removal

• Classifier

Ideal for the production of 100% fruit juice!!! Introducing the multipurpose solid-liquid separator designed for the separation of solids and liquids, "Liquid Solid Separator," abbreviated as LSS!!

• Filtration Equipment
• Solid-liquid separation filter
• others

In recent years, AM (Additive Manufacturing) technology has attracted significant attention as a new manufacturing technique. This device is a dream-like apparatus that collects and allows for the reuse of powder used in AM manufacturing equipment such as 3D printers: the RUSSELL vibrating sieve series "AMpro sieve station."

• Steel
• Other metal materials
• Glass

RUSSELL FINEX's vibrating screen offers: ☆ Capacity: It demonstrates more than double the capacity compared to our conventional vibrating screens. Therefore, with the RUSSELL FINEX vibrating screen, you can operate with one machine instead of two! ☆ Noise: No Noise, No Dance. You won't be bothered by noise during operation! The noise level is below 80 dB, so no earplugs are needed. ☆ Cleaning: Easy disassembly and cleaning without tools, and it is also suitable for draining! 【Features】 ■ More than double the capacity compared to our conventional vibrating screens ■ Low noise level below 80 dB, no earplugs needed ■ Easy disassembly and cleaning without tools, suitable for draining! ■ Structure that protects operators from harmful substances such as dust and smoke generated from the product *For more details, please download the PDF or contact us directly.

• Sieve/Shaker

The FOODJET pizza model can fill not only pizza sauce but also includes: ☆ Waffle cream and butter, as well as general creams ☆ Pizza with ingredients like basil and tomato sauce ☆ Tiger paste ☆ Liquid cheese and other fillings. Additionally, it can apply sauce only to the desired areas, which helps prevent waste, thus enabling significant cost reductions.

• Filling and bottling machines

★ Aero Lock Model Completely locks the upper and lower decks using a special method called Aero Lock, eliminating concerns about product powder leakage. ★ Processing capacity is more than double, but the size of the device is half. ★ It's a vibration sieve that makes no noise; it operates quietly. ★ The ease of maintenance is world-class. Can be disassembled and cleaned without tools!! No need for draining!!

• Steel
• Sieve/Shaker
• Other powder equipment

The RUSSELL FINEX High Temperature Filter can filter up to 250°C and is a filtration device with a very high number of repeat users for waste oil treatment. ☆Benefits of Introduction☆ 1. Automation of filtration Filtration can be performed without operator involvement. 2. No bags or cartridges to replace There is no need to replace filter cartridges or bags, allowing for continuous processing (filtration) without stopping production. 3. Utilizing the characteristics of the High Temperature Filter, the filtration technology minimizes product loss to the greatest extent. 4. Easy maintenance due to tool-free machine design. 5. Lastly, the key feature of this device is the position of the motor. The keywords are offset and thermal conduction.

• Steel
• Sieve/Shaker
• Other powder equipment

EXECUTIVE's "ALL IN ONE Manufacturing Line" is a flexible molding and manufacturing unit. Due to its simple and easy structure, it can handle gum, soft candy, hard candy, and more simultaneously. It can operate in spaces with limited area.

• Food Processing Equipment

Introducing the MFT model of the rotary molder from K&S Corporation in Germany. ● What is the MFT model? - Rotary molder - Capable of molding highly viscous dough - No binder required - No need for devices such as guillotine cutters! - Easy replacement of molding rolls! ⇒ Quick product changeover is possible! We have a test machine available, so please contact us if you are interested. Feel free to ask about the equipment specifications, main applications, pricing, delivery times, and testing!

• Food Processing Equipment

The "Self-Cleaning Filter High-Temperature Model" manufactured by Russell Finex in the UK reduces the residue and burnt particles from frying oil produced in factories, maintains the freshness of cooking oil, and decreases waste. ● Manufacturing Process Flow Frying → Filtering frying oil → Reusing for frying ● Features - Supports temperatures up to 250°C - Eliminates the need for traditional paper cartridges or significantly reduces their use - No production stoppage! Low maintenance frequency! - Reduces product loss Since there is no need to replace filter bags or cartridges, continuous operation is possible without interrupting production. Major overseas food manufacturers have previously filtered frying oil using paper filters, but after introducing the "Self-Cleaning Filter High-Temperature Unit," they were able to significantly improve production efficiency!

• Food Cleaning Equipment
• Food Processing Equipment
• Food environmental hygiene/contamination prevention equipment

Introducing the vibrating sieve machine from Russell Finex, a major overseas manufacturer of vibrating sieves. The "Compact 3in1 Sieve" combines a feeding platform, magnet, and vibrating sieve into one unit. Features and Benefits: - Variety of sizes - Equipment nominal sizes: 400mm - 1200mm - Reduced downtime - Easy disassembly allows for cleaning without tools. - Customizable to customer needs - Comes with replaceable mesh that can detect magnetic materials to accommodate various products. - Ensures operator safety - Can be safely loaded by one worker. - Protects the working environment - Connects a dust removal unit to the dust cover for quick dust elimination. Russell vibrating sieves are compact with a low noise level (typically 69db) and are praised for processing about twice the amount of material compared to conventional models. We also have demo units available, so please feel free to contact us if you are interested.

• Sieve/Shaker

Compared to existing steam cleaners, dry steam cleaners use significantly less water for cleaning. Additionally, since they do not use detergents or disinfectants, they can prevent allergic reactions and migraines caused by chemical products.

• Other cleaning machines
• Food Cleaning Equipment

It is designed to be more compact compared to existing melters, allowing for more space and efficient utilization. The production capacity can be improved by up to 125%, demonstrating significantly greater capability than existing melters with just one unit. It is easy to remove, making cleaning easier and saving time.

• Food Processing Equipment
• Other food machinery

We would like to introduce a recommended vibrating sieve device for the classification of "metal powders"!! A major overseas metal processing manufacturer switched to the compact model from Rusell Finex and significantly reduced production downtime during cleaning and product changeovers, achieving a quick return on investment!

• Sieve/Shaker
• Steel
• Special Steel

The Self-Loading Sieve from Russell Finex can protect workers from the harmful effects of dust and smoke. Its fully sealed design also helps prevent contamination. Features: - Fully sealed vibrating sieve - Prevents harmful effects and contamination - Can transport raw materials and products up to 5 meters - Capable of transporting, screening, and discharging products all at once - Compact design fits perfectly into existing lines Thank you for your attention. If you have any questions or concerns, please feel free to contact us.

• Powder Molding Machine
• Powder Conveyor Device
• Other powder equipment

It achieves approximately twice the processing capacity of domestic vibrating screens. There are successful implementations worldwide because it is easier to manage quality control and the safety and health of workers. Capacity: About twice that of domestic vibrating screens Noise: Low noise level, below 80 dB Cleaning: Can be disassembled and cleaned without tools Easy hygiene management as there are no areas where water can accumulate *Demo units are available. Testing is possible.

• Powder Molding Machine
• others
• Sieve/Shaker

This time, the vibrating sieve "Airlock Sieve" from the UK company Russell Finex ensures product containment through its patented TLI (Twist, Lock, Inflate) airlock clamp system. By twisting and locking the lid with the power of air, the components are easily secured. Furthermore, by reducing dust levels and achieving an effective OEL 5 containment (less than 1μg/m3), it protects the health and safety of operators. ■Improvement of Product Quality■ - Elimination of foreign substances from powder products - Reduction of cross-contamination between batches - Reduction of product loss - Decrease in noise levels (typically below 65 dB) Please consider it for your "primary and secondary battery material" screening equipment.

• Sieve/Shaker
• Secondary Cells/Batteries
• Lithium-ion battery

Today, we would like to introduce the "Solid-Liquid Separator" manufactured by Russell Finex in the UK. It is an industrial solid-liquid separation device designed to continuously remove solids from liquid slurries. The solid-liquid separator is a versatile device that can be adjusted to meet processing needs, improving production and achieving the highest quality separator. ▼ Here’s what’s amazing about the "Solid-Liquid Separator"!! - Reduces wastewater treatment costs and minimizes product waste - Effectively purifies contaminated water → environmentally friendly - Capable of processing up to 100,000 liters per hour We recommend it to customers who have challenges related to the theme of "environment"!

• Solid-liquid separation filter
• centrifuge
• Liquid-liquid separation filter

The Self Cleaning Russell Eco Filter high-temperature unit from Russell Finex is ideal for filtering high-temperature liquids such as cooking oils (capable of handling temperatures up to 250°C). Major overseas food manufacturers have previously filtered frying oil from their factories using paper filters, but after introducing the Self Cleaning Russell Eco Filter high-temperature unit, they were able to significantly improve production efficiency!

• Filtration Equipment
• Food environmental hygiene/contamination prevention equipment
• Food Processing Equipment

The new Aasted "Nielsen Energy" enrober focuses on hygienic and functional design. The new hygienic design comes in standard and XXL types, with a band width ranging from 850mm to 2,600mm, allowing you to choose according to your needs. ● Features of the equipment - Capable of coating glossy chocolate - In case of mesh belt damage, only the damaged section can be replaced - The service tank (chocolate storage tank) can be pulled out for easy cleaning of the equipment

• Food Processing Equipment
• Food storage equipment and facilities
• Food environmental hygiene/contamination prevention equipment

A device that can be used for energy-saving in production processes and for SDGs measures. Compared to conventional tempering devices, it reduces water and electricity consumption by approximately 50-80%. Additionally, by lowering the clay content, it decreases the amount of cocoa butter used. This contributes to reductions in energy and material costs. Furthermore, it also allows for quality improvement. By generating high-concentration crystals with fine beta V, it results in a glossy finish, improved texture, and a crisp quality.

• Other food machinery
• Food Processing Equipment

Introducing the Stephan "Universal Machine," which can serve three functions in one! It is suitable for a wide range of applications, from food processing to cosmetics and chemical products. Features of the "Universal Machine": - Cuts and mixes products quickly and uniformly - Usable for a wide range of applications - Rotating blades with a shaped bottom and angled design → Compared to conventional equipment, it offers shorter processing times and excellent results It improves product quality while also enhancing productivity.

• Mixer/agitator
• Food Processing Equipment
• Food Testing/Analysis/Measuring Equipment

It is possible to create snacks with various shapes and a crispy texture! We introduce the "Schaaf Single-Screw Extruder" from the German company Schaaf. What is the "Schaaf Single-Screw Extruder"? It is a molding method using direct expansion (puffing) that allows for the production of snacks that are non-fried yet enjoy a savory and crispy texture.

• Food Processing Equipment
• Extrusion Machine

Introducing KEMUTEC's "Ribbon Mixer"! It can be used for various applications, from blending powdered materials to high-intensity mixing. Additionally, the ribbon mixer is... • Granulating powders • Mixing general dry powders • Adding water to powders • Drying powders • Ideal for storing sticky powders!

• Mixer/agitator
• Crusher
• Crusher

Introducing the "SAS Corporation 1DV," a device that efficiently coats products such as snacks with powder and oil using electrostatic technology! By utilizing an electrostatic coating method: 1) Achieves significant cost reduction 2) Realizes 100% accuracy in powder quantity 3) Attains a product coating rate of over 98% 4) Improves energy efficiency 5) Reduces downtime due to cleaning and flavor changes 6) Enhances product quality

• Food Processing Equipment
• Painting Machine
• Frozen dessert manufacturing equipment

Introducing the GM model of the crusher from the Italian company DSC! It can crush a wide range of products such as nuts, biscuits, and cookies. Simply load the product you want to crush into the hopper for easy operation! By using the knob with a scale, you can freely adjust the position and distance of the cutting rollers to modify the size of the product! There are equipment models available for both small quantities and mass production: GM100, 250, 450, 650.

• Crusher
• Fine grinding machine