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【Fluororesin Sheet Lining Processing】 Fluororesin sheet lining involves adhering a fluororesin sheet to a substrate using adhesives, and welding the seams with fluororesin to cover the substrate. (Adhesive lining) ■ Features of Fluororesin Sheet Lining Fluororesin is one of the resin materials that excels in chemical resistance and heat resistance. Fluororesin sheet lining is characterized by its ability to achieve thick lining processing, making it highly resistant to corrosion among various fluororesin lining methods. On the other hand, since the process includes welding the seams of the sheets, there may be steps on the lining surface. ■ Overview of Processing Fluororesin sheets, pre-cut to match the shape of the substrate, are adhered to the substrate, and the seams are welded. ■ Processing Thickness 2 to 4 mm *We have prepared materials summarizing comparisons and details of fluororesin lining. Please feel free to utilize them.
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**Main Purposes of Mold Coating** - To extend the lifespan of molds by improving the hardness of the mold surface. - To enhance the quality of molded products by ensuring a smooth flow of resin. - To prevent resin adhesion by providing non-stick properties. **Main Types and Features of Mold Coatings** - **Chrome Plating** Chrome plating can improve the hardness of the mold surface. It also excels in wear resistance and corrosion resistance. - **DLC Coating** By forming a thin film called Diamond-Like Carbon (DLC) on the mold surface, it can enhance the hardness and non-stick properties of the mold surface. - **TiCN Coating** By forming a thin film called Titanium Carbonitride (TiCN) on the mold surface, it can improve the hardness, wear resistance, and corrosion resistance of the mold surface. - **Teflon Coating** By forming a Teflon resin with excellent non-stick properties on the mold surface, it can prevent resin adhesion. However, there may be cases where desired functions such as release properties and durability are not met with these surface treatments. If you are having trouble with mold coatings, please consider "Bicoat."
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"Urethane coating" is a room temperature curing type of coating material that can be processed onto any material except for liquids and gases. 3D printer parts may have low strength or poor wear resistance, making them suitable for prototyping but not for use as production jigs. By applying urethane coating to 3D printer parts, it is expected to achieve strength and wear resistance suitable for mass production. [Features] - Excellent wear resistance and soundproofing - Can be applied in various locations - Protects materials and equipment with coating - Cures at room temperature, making it suitable for various materials *For more details, please refer to the PDF document or feel free to contact us.
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■What is Teflon Lining? Teflon is a trademark of Chemours, and generally refers to fluororesin lining. Fluororesin is particularly excellent in chemical stability among various lining materials. Therefore, it is widely used in fields such as chemicals, semiconductors, and pharmaceuticals, where heavy corrosion resistance and purity are required. ■One Type of Resin Lining Fluororesin lining is one type of "resin lining." Resin lining includes those using "polyethylene" and "nylon" resins, as well as "FRP lining," which combines glass fibers and resin. Among these, "fluororesin" is a material that is less susceptible to chemicals in harsh environments. ■Types of Fluororesin Lining Types of fluororesin lining include PTFE lining, PFA lining, and ETFE lining. Each lining requires appropriate selection based on the usage environment, construction method, and application. ■Main Fluororesin Lining Methods There are three main methods: - "Sheet Lining" - "Baked Coating" - "Roto Lining" *When considering lining, please check the materials and contact us.
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Fluororesin adhesive tape "Honda Flow (R)" is an adhesive tape coated with heat-resistant silicone adhesive on fabric (fluororesin-impregnated glass cloth) and fluororesin film (PTFE skived tape). 【Features】 It has excellent electrical insulation properties, and the surface fluororesin is not affected by any chemicals, making it safe for food hygiene. "HAT-S Series" Fluororesin skived tape (PTFE) coated with high heat-resistant silicone adhesive, a fluororesin pressure-sensitive tape. "HAT-F Series" Fluororesin-impregnated and baked glass cloth coated with high heat-resistant silicone adhesive, a fluororesin pressure-sensitive tape (paper core direct winding type). "HAT-F Series (Center Free)" Fluororesin pressure-sensitive tape (paper core direct winding type) with adhesive not applied to the center of the tape. "HAT-P Series" Fluororesin-impregnated and baked glass cloth coated with high heat-resistant silicone adhesive, a fluororesin pressure-sensitive tape (with release paper type). Honda Flow (R) is a registered trademark of Honda Sangyo Co., Ltd. *For more details, please refer to the PDF document or feel free to contact us.
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"Bycoat Exceed HR↑" achieves PFAS-free, non-stick properties, improved slip characteristics, and enhanced heat resistance. For example, it provides reliable release properties even when using molds made from highly adhesive resins. Additionally, like conventional Bycoat, it offers excellent dimensional accuracy, making it suitable for areas requiring micron-level precision. 【Features of Bycoat Exceed HR↑】 - High hardness, long lifespan, dimensional stability of Bycoat × enhanced heat resistance grade *For more details, please click on "PDF Download" or feel free to contact us. For information regarding coatings considering PFAS regulations, please contact our company.
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At Yoshida SKT, we offer non-fluorinated coating technologies using engineering plastics (such as PEEK, PPS, and PI). These materials are gaining attention as alternatives to fluoropolymer resins due to their high strength, heat resistance, and chemical resistance, and they are PFAS-free (free from use). 【Features】 ■ Non-fluorinated coatings that comply with PFAS regulations ■ Use of engineering plastics with excellent high strength, heat resistance, and chemical resistance ■ Contributes to improved product quality and enhanced production efficiency 【Applications】 Suitable for manufacturing equipment parts, aircraft and automotive components, electronic devices, and medical devices where alternatives to fluoropolymer resins are required. *Coating characteristics may vary depending on the application and shape. For more details, please click the URL or contact us.
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This manufacturer was facing a problem in the manufacturing process of pain-relieving and anti-inflammatory adhesive patches (wet compresses), where products were sticking to the transport equipment, leading to line stoppages and product defects. The product consists of a three-layer structure, with an effective ingredient-containing paste layered on a supporting substrate and a release film. This paste was coming into contact with the transport guide, causing adhesion, which resulted in line stoppages and product bending defects. In response, we proposed the "MRS Coating," which excels in non-adhesiveness. This coating is effective even against adhesives like those found in duct tape. As a result of evaluations conducted with actual products and samples, it was confirmed that there was no sticking, and it was adopted for use in the actual machines. As a result, the sticking issues were eliminated, leading to a reduction in defective products, an improvement in the good product rate, and a decrease in maintenance time associated with line stoppages. Are you facing similar issues? The "MRS Coating" may contribute to improving the efficiency of your manufacturing line. Please feel free to contact us for more information.
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In the production line, we cannot predict when the following troubles will occur: ■ Line stoppage ■ Delay in takt time ■ Increase in defects etc... When such problems arise, while prompt response and investigation of the causes are important, learning preventive measures in advance can help avert emergencies. By imparting "release properties and slip properties" through surface treatment, we are currently offering free "trial sets" of surface treatments that have actually improved production processes, as well as a "case study collection on process improvement." For more details on the cases, please download the "case study collection on process improvement" and check it out. You can apply for a free trial set of surface treatment samples from the "related links." We encourage you to take this opportunity to apply.
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There are various types of resin for fluoropolymer coatings depending on the application environment. At Yoshida SKT, we specify materials and processing based on the product number. "TP-855" is a type of fluoropolymer coating designed to reduce contact area and is one of the "TP Coatings." TP Coatings are characterized by their ability to form unique convex surfaces solely from fluoropolymer, offering excellent release properties and slip resistance against adhesives. For more details, please download the materials or contact us.
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■Chemical Resistance of Fluororesin Fluororesin has high chemical resistance and does not dissolve, swell, or react with most acids, alkalis, and organic solvents. ■Reasons for High Chemical Resistance A major reason for the excellent chemical resistance of fluororesin is its stable molecular structure. Fluororesin is a high molecular polymer with a linear molecular structure formed by the bonding of carbon atoms and fluorine atoms. The bond energy between carbon and fluorine atoms (C-F) is very strong among chemical bonds, and furthermore, the C-C bond sections between carbon atoms are tightly covered by fluorine atoms in a helical manner. Therefore, it remains inert when in contact with chemicals or solvents, and does not degrade or dissolve as a resin, which means it has excellent chemical resistance. ■Applications of Fluororesin's Chemical Resistance - Various gaskets - Packing materials - Piping and hoses - Storage tanks - Reaction vessels - Heat exchangers *For more details, please download the materials or refer to the link below.*
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There are various types of resin for fluoropolymer coatings, depending on the application environment. At Yoshida SKT, we specify materials and processing according to the product number. 'QCE-033M' is a type of PFA coating. Among fluoropolymer coatings, it is characterized by excellent non-stick properties, smoothness, and minimal defects. 【What is PFA (Perfluoroalkoxy Alkane Polymer)?】 ■Features It is an improved resin of PTFE, having the same continuous use temperature of 260°C as PTFE. With a low thermal melt viscosity, it can achieve a continuous film with fewer pinholes than PTFE, making it the highest-performing fluoropolymer for corrosion-resistant coatings. Additionally, PFA is superior in non-stick properties compared to PTFE for certain applications, and is used as a high-temperature release coating. For more details, please download the materials or contact us.
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■Corrosion and Insulation of Stainless Steel Stainless steel is known for its resistance to rust, but it can experience galvanic corrosion between dissimilar metals. By coating it with a highly insulating resin to eliminate electrical contact, galvanic corrosion can be prevented. ■Highly Insulating Resins In general, plastics (resins) do not conduct electricity. Among them, resins such as fluororesin and polyimide are particularly excellent in electrical insulation and heat resistance, making them suitable for various applications. ■Cautions for Insulating Surface Treatments By insulating the surface of stainless steel with coatings like fluororesin, it is possible to maintain a state where electricity does not flow through the stainless steel surface. However, such coatings may require high-temperature curing and must be free of pinholes. Therefore, considerations regarding the design of the base material (component) and film thickness are necessary, and it is appropriate to consult a specialized contractor. *For information on the electrical properties of fluororesins, please click "PDF Download" or feel free to contact us. If you are considering an insulating coating for stainless steel, please do not hesitate to contact Yoshida SKT.
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For preventing the sticking of sticky adhesive substances, which does not work well with Teflon coatings or fluororesin coatings, the following general measures have been taken, but there are limitations. ≫ Silicone release agents These are spray-type agents that can be easily applied by on-site workers and are familiar as release agents for resin molding. → However, they lack durability in their effectiveness, requiring frequent reapplication, and when wiped off with solvents for cleaning, the release agent is also removed. ≫ Surface roughening (physically reducing contact area) By making the surface of the components uneven, it becomes less likely for things to stick. There are many examples where combining this with Teflon coatings enhances effectiveness. → However, there are concerns about the risk of defective products due to the uneven shape being transferred to the product, and the difficulty of wiping or cleaning during maintenance due to the roughness. Our company has further evolved a smooth silicone coating that is effective against sticky adhesive substances and allows for solvent cleaning, tailored to the "troubles" faced on-site. We are currently offering a "feel the effect kit" for free! The "experience kit" can be requested from the official Yoshida SKT website.
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■Request We want to eliminate stringing that occurs on the heating plate during the thermal welding of polyethylene containers. We aim to reduce product defects caused by stringing without changing the takt time and to decrease the frequency of replacing the heating plate. ■Criteria for Processing Selection As a result of considering cost-effectiveness, we require a lifespan that is twice that of the current coating. ■Achieved Effect By adopting CHC technology for the coating, we have successfully achieved both release effect and longevity. *You can download a PDF summarizing the product information. For more details, please contact us.
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The GLC series is a "low-friction coating for rubber" that imparts low friction (slipperiness) to rubber materials with grip. By applying this coating, the friction coefficient of the rubber is significantly reduced. This is because it forms a slippery film on the surface of the rubber, which reduces the friction between the rubber and other objects. The reduction in friction coefficient improves slipperiness, allowing rubber products to move smoothly and function as expected. *For more details, please download the materials and check them.
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■Customer's Concern A customer who manufactures pharmaceuticals such as laxatives reported an issue where, when filling products into containers shaped like tears and sending them on trays to the next process, the trays and containers had poor sliding, requiring significant force and time to push them out. ■Solution to the Problem By adopting the Super TP Hemisphere Graphic, we formed unevenness of fluororesin on the surface of the tray, improving its slip properties. As a result, products can be slid with much less force compared to the current trays, successfully reducing the workload. ■Coating that Led to the Solution Yoshida SKT Super TP Hemisphere Graphic
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CHC (Ceramic Hard Coat) is a new type of fluoropolymer coating that achieves non-stick properties and high film hardness at elevated temperatures, comparable to standard fluoropolymer coatings. ■Features - Non-stick properties equivalent to PTFE and PFA - High film hardness at temperatures above 200°C (compared to PTFE) *Based on internal testing ■Applications - Resin welding plates - Resin molding molds - Heater plates - Heat sealers *For case studies and product details, please see the link below.
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■Low Friction and Sliding Properties of Fluoropolymer (PTFE) Fluoropolymers have a low coefficient of friction and are used for solid lubrication. PTFE is structured such that fluorine atoms surround carbon atoms without gaps. The free energy of the fluorine atoms on the molecular surface is low, and the molecules have the characteristic of extremely low polarity in their target structure. The low coefficient of friction of PTFE is believed to be influenced by this type of molecular structure. ■Reasons for the Low Coefficient of Friction of Fluoropolymer PTFE - The strong atomic bonds within PTFE molecules reduce the intermolecular forces with the contacting material. - Friction (sliding) causes PTFE molecules to adhere slightly to the counterpart material, resulting in sliding between PTFE molecules. - The surface of PTFE molecules has a smooth structure with minimal irregularities. - The orientation of PTFE molecules makes it easier to alleviate frictional resistance. For these reasons, fluoropolymer PTFE is considered to have excellent lubricating properties. For more details, please download the materials or contact us.
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◆Differences Between Frying Pans and Industrial Teflon Coatings◆ Teflon processing for frying pans typically involves products made with PTFE at a thickness of about 20 to 50 micrometers. PTFE is a representative fluororesin and is the first resin developed. Formally, "Teflon" is a registered trademark of the fluororesin by DuPont in the United States, while the general term is fluororesin processing (coating). PTFE not only excels in non-stick and water-repellent properties but also has good heat resistance, making it suitable for frying pans. On the other hand, industrial Teflon coatings not only have the non-stick properties like frying pans but are also used for various applications such as improving slip, protecting substrates from chemicals, and enhancing insulation properties. Therefore, the types of resins used include not only PTFE but also PFA and FEP. Our company can process PTFE coatings, but we also offer Teflon coatings using various materials and technologies. *Note: "Teflon" is currently a trademark of Chemours. Our company has a licensing agreement with Chemours and is capable of processing Teflon coatings in our own factory.
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■What is Lining? Lining is a method of protecting a substrate with a relatively thick film to enhance corrosion resistance. The lining materials primarily used are "rubber," "resin," and "glass." In linings that require corrosion resistance, a coating without pinholes is crucial. ■What is Fluororesin Lining? Fluororesin lining is one type of "resin lining." Resin lining includes those utilizing "polyethylene" and "nylon" resins, as well as "FRP lining," which combines glass fibers and resin. Among these, "fluororesin" is a material that is less susceptible to chemicals in harsh environments. ■Types of Fluororesin Lining Types of fluororesin lining include PTFE lining, PFA lining, and ETFE lining. Each lining requires appropriate selection based on the usage environment, method, and application. ■Main Fluororesin Lining Methods There are three main methods: 1. "Sheet Lining" 2. "Baked Coating" 3. "Roto Lining" *When considering lining, please check the materials and contact us for inquiries.
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Heat-resistant materials refer to those that possess stability against high temperatures and experience little to no degradation. - Polyimide (PI) A resin with very high heat resistance, usable over an extremely wide temperature range. It is widely used in electronics, aerospace, and the automotive industry, particularly where performance at high temperatures is required. - Polybenzimidazole (PBI) PBI has very high heat resistance and remains stable even under high-temperature conditions exceeding 500°C, depending on the circumstances. It is used in aerospace and fire-resistant applications. - Polyetheretherketone (PEEK) With high heat resistance and excellent durability in high-temperature environments, PEEK is utilized in various fields, including aerospace, the automotive industry, and medical devices, due to its outstanding chemical resistance and mechanical properties. - Polyethersulfone (PES) A resin with high heat resistance and chemical resistance, PES is used in the automotive industry, medical devices, and electronic components. - Silicone Resin Known for its excellent heat resistance and usability over a wide temperature range, silicone resin also possesses weather resistance, chemical resistance, and excellent electrical insulation properties. It is widely used in electronic components, waterproof coatings, and high-temperature sealing materials.
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Problems I wanted to solve and things I wanted to achieve There was an issue with epoxy adhesives adhering to the mold. The silicone-based release agent used had good release properties, but it easily transferred to the molded products, causing adhesion failures in subsequent bonding processes. Background/Conditions for Choosing Treatment What was needed was mold release without silicone. Additionally, materials that could withstand the pressure of molding and allow for low-temperature processing applicable to aluminum molds, which are prone to thermal deformation, were required. Achieved Effects Among the Bi-Coat series, "Bi-Coat Exceed NYK-2000E-C" was chosen. This is a fluorine-based coating that does not cause silicone transfer issues and allows for low-temperature processing, making it safe to use on aluminum molds. With this coating, the use of silicone-based release agents became unnecessary, achieving a silicone-free environment. Mold release troubles were resolved, and the quality and productivity of the products improved. **Features of Bi-Coat NYK-2000E-C** - Silicone-free - Low-temperature processing available - Prevents adhesive adhesion to molds For more detailed inquiries about Bi-Coat, please contact Yoshida SKT!
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There are various types of resin for fluoropolymer coatings depending on the application environment. At Yoshida SKT, we specify materials and processing based on the product number. "TP-753" is a type of fluoropolymer coating designed to reduce contact area, and is one of the "TP Coatings." TP Coatings are characterized by their ability to form a unique convex surface solely from fluoropolymer, offering excellent release properties and slip resistance against adhesive materials. For more details, please download the materials or contact us.
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■ What is the degreasing process? It is the process of removing oils, fats, and dirt that are attached to the surface to be coated. ■ Issues arising from insufficient degreasing It can lead to problems such as the coating material repelling, poor adhesion of the paint film, and the occurrence of appearance defects like stains. ■ Types of degreasing methods - Air roasting - Solvent cleaning ■ Air roasting process The substrate is heated in a roasting furnace to a temperature above the coating processing temperature, allowing oils and other substances to be oxidized and burned off. Typically, roasting is performed for several hours at temperatures exceeding 400°C. ■ Advantages of air roasting - No toxic gases are generated during the decomposition of oils, which are broken down into water and carbon dioxide. - It can completely decompose all organic components that could cause problems during the coating firing process. - It can accommodate large products as long as they fit into the roasting furnace. Fluoropolymer coatings, which excel in non-stick properties, adhere firmly to the substrate and perform effectively when a proper degreasing process (surface preparation) is carried out. * For an overview of the fluoropolymer coating process, please download the PDF or feel free to consult us.
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■Customer Request We want to eliminate stringing that occurs on the heating plate during the thermal welding of polyethylene containers. We aim to reduce product defects caused by stringing without changing the takt time and to decrease the frequency of heating plate replacement. ■Conditions for Process Selection As a result of considering cost-effectiveness, we require a lifespan that is double that of the current coating. ■Achieved Effects By adopting CHC technology for the coating, we have successfully balanced release effect and lifespan. *You can download a PDF summarizing the product information. For more details, please contact us.
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■What is Fluororesin Lining? Fluororesin lining is one type of "resin lining." Resin lining includes those utilizing "polyethylene" and "nylon" resins, as well as "FRP lining," which combines glass fibers with resin. Among these, "fluororesin" is a material that is resistant to chemical corrosion in harsh environments. ■Types of Fluororesin Lining Types of fluororesin lining include PTFE lining, PFA lining, and ETFE lining. Each lining requires appropriate selection based on the usage environment, construction method, and application. ■Main Fluororesin Lining Methods There are three main methods: "sheet lining," "baked coating," and "rotolining." ■Various Lining Methods At Yoshida SKT, we can accommodate various processing methods according to the shape and thickness of the material, not only based on material differences but also using "sheet lining" with fluororesin sheets, "PFA lining" with baked coatings, and "rotolining" using rotational molding. *When considering lining, please check the materials and contact us for inquiries.
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There are various types of resin for fluoropolymer coatings depending on the application environment. At Yoshida SKT, we specify materials and processing based on the product number. 'STP-HS' is a type of fluoropolymer coating designed to reduce contact area and is one of the 'Super TP Coating Hemisphere Graphics'. Super TP Coating uniquely forms a convex surface using only fluoropolymer, characterized by excellent release properties and slip resistance against adhesives. For more details, please download the materials or contact us.
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■What is the "10under" Thin Film Fluoropolymer Coating? Conventional fluoropolymer coatings can be challenging to apply when dimensional stability of the substrate is a priority, particularly in terms of film thickness. Yoshida SKT has been working on development to meet these needs and has announced the "Thin Film Fluoropolymer Coating '10under.'" ■Features of 10under - Non-stick properties equivalent to standard fluoropolymer coatings - Capable of thin film processing of approximately 10μm, reducing dimensional changes - While being a thin film, it minimizes transparency *For more details, please download the materials or contact us.
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■Consultation In our customer's process of thermally welding polypropylene products, issues such as thread pulling and adhesion to the welding mold have arisen. The welding mold required not only release properties but also heat resistance and thermal durability. ■Background and Effects of Surface Treatment Selection Our company considered a hybrid approach of ceramic-based CHC and fluororesin-based low contact area coatings to enhance release effects and prolong the lifespan of mold exchanges. We proposed "CHC-1311," which balances thermal hardness and reduced contact area. Currently, our customers are using it to achieve both release properties and long lifespan. If you are having trouble with the release properties of welding molds, please consult Yoshida SKT.
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■Difference Between Lining and Coating Lining is a method that protects the substrate with a relatively thick film, enhancing its corrosion resistance. The differences from coating include the thickness of the film, the presence of pinholes, and the intended use. There are no clear standards, but thick films used for corrosion protection are referred to as lining. ■What is Fluororesin Coating? Coating is a surface treatment technology that can impart the properties of fluororesin to the surface of a substrate, primarily using a baking paint method. The film thickness is generally around several tens of micrometers. ■What is Fluororesin Lining? Fluororesin lining can be processed using the same method as coating. It is particularly used for corrosion protection applications that leverage chemical resistance, and the film thickness is several hundred micrometers, making it thicker than coating. Additionally, to enhance corrosion resistance, processing without pinholes is possible. *You can download a document summarizing information about lining. *For more details, please click on "PDF Download" or feel free to contact us.
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List of 9 Representative Fluororesins ■PTFE Also known as polytetrafluoroethylene or tetrafluoroethylene, it is a white fluororesin with excellent sliding properties, non-stick characteristics, chemical resistance, and electrical properties. ■FEP A melt-processable perfluoropolymer developed after PTFE, it is a copolymer of TFE and hexafluoropropylene (HFP). Although its continuous use temperature is inferior to that of PTFE, it excels in moldability and non-stick properties. ■PFA A fluororesin developed to lower the melt viscosity while maintaining heat resistance equivalent to PTFE. It is a copolymer of tetrafluoroethylene (TFE) and perfluorovinyl ether (PFVE). ■ETFE A copolymer of TFE and ethylene, it is partially fluorinated. While it has excellent processability, its heat resistance and chemical resistance are lower compared to the above three types since it is not a perfluoropolymer.
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■Issue We want to prevent the adhesion of resin films in a high-temperature environment of up to 180°C. A surface treatment that can accommodate both polypropylene bags and aluminum vapor-deposited bags is necessary. The current treatment has a short lifespan and requires frequent replacements. ■Background The heater block is an important component in the sealing process of packaging bags. When heat is applied to bond the resin film, there is a problem where the resin from the film easily adheres to the surface of the block. The customer tried surface treatments from other companies but did not achieve sufficient results, making the realization of stable non-stick properties and long lifespan urgent. ■Adopted Treatment We developed our unique "TP Coating" and applied it to the surface of the heater block. ■Features - Excellent release properties that prevent resin adhesion - Stable performance even in high-temperature environments - Selection process for the treatment ■Effects - Achieved a lifespan of about 4 months with an operating frequency of 10 times per minute - Reduced cleaning frequency and operational losses by maintaining non-stick properties - Improved operational efficiency of the production line with stable performance under high temperatures For more details, please refer to the catalog or contact us directly.
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Super Durable Fluoropolymer-based Organic Coating System 'Bicoat(R)' "Surface treatment of inorganic materials with hardness and wear resistance, such as metals and ceramics" + "Surface treatment of organic materials with release and slip properties, such as fluorine and silicone" With our unique surface treatment technology, we have achieved an ideal durability of "sliding + release + wear resistance" in our coating system. It withstands harsh usage areas such as injection molds, providing reliable release and sliding properties. Additionally, due to its excellent dimensional accuracy, it is suitable for areas requiring micron-level precision. 【Features】 ■ Incredible durability ■ High hardness and scratch resistance ■ Excellent wear resistance ■ Outstanding non-stick and release properties ■ Safe for use in molds requiring micron-level dimensional accuracy *For more details, please refer to the PDF document or feel free to contact us.
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■What is Thick Film Fluororesin Coating Technology? Fluororesin, which has excellent chemical resistance, is chemically stable and is not affected by most acids, alkalis, or other chemical agents, nor do ions dissolve and leak out. On the other hand, if the coating film is thin or if there are pinholes, it can negatively impact the protection of the substrate from chemical solutions and the leaching of impurities. With thick film coating technology, it is now possible to achieve pinhole-free thick film processing on can bodies and substrates where lining and molding are not feasible, providing protection from corrosive liquids and gases such as acids and alkalis, as well as preventing the leaching of metal ions. *For more detailed information on thick film processing of fluororesin coatings and corrosion resistance, please refer to the link below.
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We are offering "The Textbook of Fluoropolymer Coatings," which allows you to learn about fluoropolymers from the basics, from our company, a specialized manufacturer of fluoropolymer coatings! This coating is utilized in various situations within the manufacturing industry, and we provide clear explanations of fundamental topics such as the properties of the material, processing methods, and selection criteria. With this one book, you can learn everything from the basics to applications of fluoropolymers. If you are interested, please feel free to download it. [Contents (excerpt)] ■ What are fluoropolymers? ■ Explanation of the properties of fluoropolymers ■ What are fluoropolymer coatings? ■ Processing methods for fluoropolymer coatings ■ Tips for selecting fluoropolymer coatings ■ Suitable substrates for fluoropolymer coatings ■ Case studies of fluoropolymer coatings
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In the production line, we cannot predict when the following troubles will occur: ■ Line stoppage ■ Delay in takt time ■ Increase in defects etc… When such problems arise, while prompt response and investigation of the causes are important, learning preventive measures in advance can help avoid emergencies. By imparting "release properties and slip properties" through surface treatment, we are currently offering a free "trial set" of surface treatments that have actually improved production processes, as well as a "case study collection for process improvement." For more details on the cases, please download the "case study collection for process improvement" and check it out. You can apply for a free trial set of surface treatment samples from the "related links." We encourage you to take this opportunity to apply.
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Pharmaceuticals are products that are deeply related to health and life, thus requiring strict quality standards. On the other hand, their production involves processes common to universal manufacturing sites, such as packaging and transportation, which can lead to unexpected line stoppages, work overload, and excessive time consumption, resulting in waste. Reducing waste, or "cost reduction," is also a significant challenge in pharmaceutical production. Yoshida SKT's surface treatment technology refers to "functional coatings" that improve various manufacturing equipment to maintain quality and achieve cost reduction. Generally, fluororesin coatings are known for providing non-stick properties to prevent sticking and lubrication to enhance sliding. However, there are various other coating materials that are selected according to specific purposes. Additionally, processing technologies that further enhance functionality are continuously evolving. As a specialized manufacturer capable of developing, proposing, and processing surface treatments, Yoshida SKT provides optimal solutions for manufacturing equipment, each with unique challenges. For more details, please download the PDF or contact us.
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This is a case of surface treatment to prevent adhesive from sticking to the jig used in an automatic machine for laminating films. ■Consultation When laminating films with adhesive, a polyester mesh for screen printing is fixed to a metal frame and used as a positioning jig. The consultation was to solve the issue of adhesive that overflows from the film sticking to the polyester mesh, which contaminates the product's film. ■Conditions for Choosing Treatment The surface treatment requires low-temperature processability that can be applied to polyester and precision that does not crush the mesh openings. 【Issues to be Resolved】 - Non-adhesiveness to prevent adhesive from sticking - Precision that does not crush the mesh openings - Low-temperature processability ■Adopted Coating 'NanoProcess(R)' ■Achieved Effects We proposed 'NanoProcess,' which has high non-adhesiveness that prevents adhesive from sticking, including tape adhesive, and can be processed at low temperatures without affecting the polyester mesh. With the adoption of this surface treatment, products that pass quality inspection can now be produced, and it has been officially adopted. *For more details on NanoProcess, please download the PDF or contact us.
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The "Nano Process NCFPC Series" is an ultra-thin film fluorine coating that excels in liquid repellency, such as water and oil, compared to fluorine resin coatings, and improves liquid drainage and flow. It causes almost no dimensional changes and can maintain optical properties, making it possible to process "precision parts" and in fields that require high dimensional and surface accuracy, where fluorine resin coatings have been difficult until now. <Examples of Applications> - Improvement of liquid drainage for water and oil - Improvement of liquid flow for water and oil - Prevention of oil diffusion in bearing components, etc. Additionally, Nano Process has been renewed with three other new functions, each with different features and applications. 【Features of Each Series】 ■ TC-10S Excellent precision, visible light transmittance, water repellency, and oil repellency ■ TLS Series Superior non-stick properties against adhesive materials like tape ■ HP Series Excellent hydrophilicity Currently, we are offering technical materials summarizing the details of each series. If you are interested in more details or are facing challenges with surface treatment in the precision field, please download the materials or contact us directly.
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There are various types of resin for fluoropolymer coatings depending on the application environment. At Yoshida SKT, we specify materials and processing according to the product number. "STP-HS" is a type of fluoropolymer coating designed to reduce contact area and is one of the "Super TP Coating Hemisphere Graphics." Super TP Coating uniquely forms a convex surface using only fluoropolymer, characterized by excellent release properties and slip resistance against adhesives. For more details, please download the materials or contact us.
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CHC (Ceramic Hard Coat) is a new type of fluoropolymer coating that combines the non-stick properties of conventional fluoropolymer coatings with high film hardness at elevated temperatures. ■Features - Non-stick properties equivalent to PTFE and PFA - High film hardness at temperatures above 200°C (compared to PTFE) *Based on internal testing ■Applications - Resin welding plates - Resin molding molds - Heater plates - Heat sealers *For case studies and product details, please see the link below.
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The "Nano Process HP Series" excels in hydrophilicity and contributes to anti-fogging, anti-soiling, moisture resistance, and rust prevention through its thin film coating. It causes almost no dimensional changes and maintains optical properties, enabling processing in fields where coating has been difficult, such as "precision parts" and "areas requiring high dimensional and surface accuracy." <Examples of Applications> - Anti-soiling for parts and equipment - Improved water retention through hydrophilization of water supply rollers - Anti-fogging properties through hydrophilization of glass - Condensation prevention, etc. Additionally, Nano Process has been renewed with three other new functions, each with different features and applications. [Features of Each Series] ■ TC-10S Excellent precision, visible light transmittance, water repellency, and oil repellency ■ TLS Series Superior non-stick properties similar to adhesive tape ■ NCFPC Series Excellent liquid runoff properties for water and oil Currently, we are offering technical materials summarizing the details of each series. If you are interested in more details or facing challenges with surface treatment in precision fields, please download the materials or contact us directly.
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Baicoat offers a variety of product numbers through a combination of inorganic and organic surface treatment technologies. 'NOO-01' is a surface treatment that combines a chromium-based metal coating with fluororesin. The 'NOO-01' has product numbers such as 'NOO-01-G', each featuring characteristics like adjustments to surface roughness. In Baicoat, the first three letters (NOO) indicate the type of inorganic surface treatment. The last two digits represent the type of organic surface treatment. '01' signifies the fluorine-based treatment in the 01 series. *For more details, please download the catalog in PDF format or contact us.*
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This is a product made by molding fluoropolymer PTFE into sheet form. ■Features It excels in non-stick properties, low friction, electrical insulation, heat resistance, and chemical resistance. The "Fluoropolymer Laminate & Plain Sheet" is a fluoropolymer sheet laminated with glass fabric or carbon fabric. We offer products such as the "TEFPASS Laminate Sheet," which is laminated with fluoropolymer PTFE, as well as "PTFE/Modified PTFE Sky Blue Sheet & Etching Sheet" and "Welding Rods (Fluoropolymer Welding Rods)." We have a wide range of sizes available! 【Products Offered】 ■TEFPASS Laminate Sheet Sizes ■Plain Sheet Sizes ■PTFE/Modified PTFE Sky Blue Sheet & Etching Sheet ■Welding Rods (Welding Rods) ■Welding Cap Strips *For more details, please refer to the PDF document or feel free to contact us.
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