シンコーメタリコン List of Products and Services

"Blast processing" is a method that uses compressed air or centrifugal force to rapidly spray abrasive materials onto a work surface, removing rust, scale, and other contaminants through impact force, while also creating a rough surface with appropriate roughness. With mobile equipment, blasting can be performed at construction sites or repair sites. In addition to general sandblasting, there are various names depending on the type of abrasive material and processing method used. Please feel free to contact us when you need our services. 【Features】 ■ Although it is performed as a pre-treatment for surface processing to improve the adhesion of various substances, it has many advantages in itself. ■ In addition to film stripping and cleaning, it can also be utilized as a standalone technique for processes such as matte finishing, peening, and deburring. ■ With mobile equipment, blasting can be performed at construction sites or repair sites. *For more details, please refer to the related links or feel free to contact us.

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- It has high hardness (Hv900-1300) and excellent wear resistance. - The dense coating achieves excellent surface roughness through mirror polishing. - It has high adhesion and allows for thick application. - There is little deformation of the substrate due to heat (processing temperature around 200°C).

• Processing Jig

Thermal spraying is a surface modification technology that uses various heat sources to melt and spray materials such as metals, ceramics, and cermets onto a substrate surface to form functional coatings. For anything related to thermal spraying and surface treatment, please consult Shinko Metallicon. Our sales staff will listen to your challenges and needs and propose the best plan in response. We analyze the purpose of machine use and the operating environment in detail to design the future of that machine. Shinko Metallicon will continue to strive to solve various problems. 【Features】 ○ Listening ability: Wide, deep, and persistent inquiry ○ Planning ability: Designing the optimal plan ○ On-site capability: Never say no. Follow through. ○ Deadline responsiveness: All employees commit to meeting deadlines ○ Service capability: Engaging with a spirit of hospitality For more details, please contact us.

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Thermal spraying is a surface modification technology that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. Industrial machinery and systems need to be designed to withstand extremely harsh environments and conditions. In this sense, "thermal spraying" is an indispensable surface modification technology for product performance. Thermal spraying technology can be categorized into two types: one aimed at protecting substrates like steel structures from corrosion and environmental barriers against chemicals in chemical equipment, and the other focused on functional thermal spraying for wear resistance, thermal insulation, and electrical insulation in various industrial equipment and devices. 【Features】 - Capable of thermal spraying on a wide range of substrates including metals, ceramics, and plastics. - A wide selection of thermal spray materials including metals/alloys, cermets, and ceramics. - Processing can be done without affecting the heat of the substrate, allowing for localized treatment as needed. - No restrictions on the dimensions of the substrate. - On-site construction is possible. For more details, please contact us.

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Thermal spraying is a surface modification technique that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form a functional coating on the substrate surface. Compared to forged materials, thermal spray coatings have pores, which reduce thermal conductivity. By lowering the thermal conductivity of the coating, insulation properties can be improved. Conversely, by increasing thermal conductivity, heat dissipation and uniformity of heat can also be enhanced. 【Features】 ○ Thermal spray coatings have pores compared to forged materials, resulting in reduced thermal conductivity. ○ Lowering the thermal conductivity of the coating improves insulation properties. ○ Increasing thermal conductivity enhances heat dissipation and uniformity of heat. For more details, please contact us.

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Thermal spraying is a surface modification technology that uses various heat sources to melt and spray materials such as metals, ceramics, and cermets onto the surface of a substrate to form functional coatings. Ceramics have a high emissivity in the far infrared range, allowing them to efficiently radiate energy, and this characteristic is utilized in thermal spray coatings. Since the emissivity varies depending on the type of ceramic, selecting the appropriate ceramic thermal spray coating is crucial. The radiant heat of far infrared is something very familiar, as it is used in many heating and cooking appliances. Thermal spray coatings are also employed in these applications. The effectiveness of far infrared radiation is influenced not only by the type of ceramic but also by the thickness and porosity of the thermal spray coating, so please consult us about the thermal spray specifications for each project. [Features] ○ Far infrared refers to light with a wavelength of approximately 25 to 100 microns, which is the longer wavelength range of infrared radiation. ○ By thermally spraying far infrared ceramics onto the surface of conventional heaters, the heater's characteristics are improved. ○ The main purpose is to increase the drying time and drying efficiency of heaters. ○ Widely adopted in oil heaters, aluminum flat heaters, hot plates, and many others. For more details, please contact us.

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Thermal spraying is a surface modification technology that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. By adopting a rough thermal spray coating with a coarse surface roughness on the roll surface, transportability can be enhanced. Even with the same composition, the required thermal spray coatings vary depending on the application, ranging from "dense and smooth thermal spray coatings" to "porous and rough thermal spray coatings." By selecting a high-hardness thermal spray coating, it can be used as a thermal spray coating with excellent wear resistance and high grip. 【Features】 ○ Adoption of a rough thermal spray coating with coarse surface roughness on the roll surface to enhance transportability ○ Various thermal spray coatings are required depending on the application → Such as dense and smooth thermal spray coatings or porous and rough thermal spray coatings ○ Selection of high-hardness thermal spray coatings → Usable as a thermal spray coating with excellent wear resistance and high grip For more details, please contact us.

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Thermal spraying is a surface modification technology that uses various heat sources to melt and spray materials such as metals, ceramics, and cermets, forming a functional coating on the substrate surface. It is possible to create a thermal spray coating with a composition that does not introduce foreign substances on the inner surface of a stirring device, thereby preventing contamination of the stirring device's base material components. It is necessary to select the thermal spray specifications considering the compatibility with the products being stirred, as well as the usage temperature and atmosphere. Since thermal spraying allows for the selection of coatings with various compositions, we can propose thermal spray materials based on what is being stirred. 【Features】 - Improved wear resistance by thermal spraying ceramics or tungsten carbide onto contact surfaces. - Reduced time for cleaning and maintenance, and prevention of substrate degradation. - Prevention of metal contamination in the contents. For more details, please contact us.

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Thermal spraying is a surface modification technology that uses various heat sources to melt and spray materials such as metals, ceramics, and cermets onto a substrate surface to form functional coatings. Non-stick thermal spray coatings add properties that make it easier to release from and harder to adhere to sticky substances. While Teflon coatings and others are also widely used, they have lower wear resistance, so combinations of thermal spray coatings and Teflon coatings are preferred. Care must be taken as the usage environment and the type of sticky substances can have a significant impact. 【Features】 ○ Adds properties that make it easier to release from and harder to adhere to sticky substances ○ Teflon coatings and others have low wear resistance, making combinations with thermal spray coatings optimal ○ The usage environment and type of sticky substances have a significant impact For more details, please contact us.

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Thermal spraying is a surface modification technology that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. In gas turbines used in aircraft and power plants, "ablative thermal spray coatings" are utilized for clearance control between the inner wall and the blades. These "ablative thermal spray coatings" require characteristics that are easily abradable and heat-resistant in high-temperature environments. As the blades rotate, the thermal spray coating collides with the inner wall and is abraded away, ensuring the proper clearance. The "ablative thermal spray coatings" require a substantial amount of thermal spraying time due to the large size of the products and the thickness of the coatings. The high-capacity plasma spraying by Shinko Metal Co., Ltd. is optimal for this application. [Features] [Ablative Thermal Spray Coating] ○ Clearance control between the inner wall of the gas turbine and the blades ○ Requires easily abradable characteristics and heat resistance in high-temperature environments ○ Ensures proper clearance by the rotation of the blades and the abrasion of the thermal spray coating against the inner wall ○ Products are large, and the thickness of the thermal spray coating is also substantial For more details, please contact us.

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Thermal spraying is a surface modification technology that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. Thermal spray coatings are optimal for the regeneration and repair of worn or incorrectly manufactured parts. By adopting excellent wear resistance and chemical resistance thermal spray coatings, the mechanical properties can be improved compared to before the repair. We can also respond flexibly to custom parts. 【Features】 ○ Applicable to a wide range of materials ○ Wide selection of materials available ○ Temperature applied to the material is between 80°C and 150°C → No thermal distortion or softening of the material ○ Can build up to approximately 5mm ○ Coating with materials equivalent to the substrate is also possible For more details, please contact us.

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Thermal spraying is a surface modification technology that uses various heat sources to melt and spray materials such as metals, ceramics, and cermets onto the substrate surface to form functional coatings. Metals exist in nature as stable compounds. However, they can be worn down or destroyed due to various factors. This phenomenon is called corrosion. Rust is a reaction product that adheres to the metal surface and is generated when free electrons, which are the carriers of metallic bonds, are stripped away by reacting with oxygen and hydrogen ions in the environment. Using JIS H8300 anti-corrosion thermal spraying can quickly solve such problems! 【Types of Anti-Corrosion Thermal Spray Coatings】 ○ Zinc ○ Aluminum ○ Zinc-Aluminum Alloy ○ Aluminum-Magnesium Alloy For more details, please contact us.

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Thermal spraying is a surface modification technology that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. Thermal spray coatings can have surfaces ranging from rough to fine and come in various colors and textures. These textures are utilized in buildings and monuments. Since thermal spray coatings have pores, sealing treatment and clear coating are necessary. 【Typical colors of thermal spray coatings】 ○ Copper / Brass ○ Alumina / Titania ○ Chromia / Gray Alumina ○ Color Ceramic For more details, please contact us.

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Thermal spraying is a surface modification technology that uses various heat sources to melt and spray materials such as metals, ceramics, and cermets onto a substrate surface to form functional coatings. When metal materials are exposed to various chemical environments, phenomena occur where mass is reduced or changes due to chemical reactions. In chemical equipment and devices, thermal spraying is performed to achieve environmental barrier protection against chemicals. However, because thermal spray coatings have pores, they cannot provide 100% environmental barrier protection. Consideration of the material properties is necessary. 【Chemical Resistance】 ○ Chromia ○ White Alumina ○ Alumina-Titania ○ Titania ○ Zirconia For more details, please contact us.

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Thermal spraying is a surface modification technique that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. By applying ceramic thermal spray to metal materials, electrical insulation properties can be added. Alumina is the most commonly used ceramic for achieving electrical insulation. As the thickness of the thermal spray coating increases, the breakdown voltage for insulation rises. However, if the coating is too thick, there is a risk of delamination, so care must be taken regarding the relationship with the substrate material. 【Breakdown Voltage Values of Ceramic Thermal Spray Coatings】 [Components of Thermal Spray Coatings: In Air / In Insulating Oil] ○ Alumina (Al2O3): 6.00V / 7.45V ○ Gray Alumina (Al2O3/3TiO2): 3.80V / 4.42V ○ Chromia (Cr2O3): 0.12V / 0.12V For more details, please contact us.

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Thermal spraying is a surface modification technology that uses various heat sources to melt and spray materials such as metals, ceramics, and cermets onto a substrate surface to form a functional coating. When electrical conductivity is required, metal thermal spray coatings such as tungsten are used. Electrical conductivity is often evaluated in terms of volume resistivity (Ω·cm). In cases where very high electrical conductivity is required with no tolerance for oxidation, copper coatings produced by cold spraying are effective. 【Features】 ○ When electrical conductivity is required → Metal thermal spray coatings such as tungsten are used ○ Electrical conductivity is generally evaluated in terms of volume resistivity (Ω·cm) ○ In cases where very high electrical conductivity is required with no tolerance for oxidation → Copper coatings produced by cold spraying are effective For more details, please contact us.

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Thermal spraying is a surface modification technology that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. It generally has thermal properties such as heat resistance and thermal insulation, which are often required simultaneously. To improve heat resistance, it is necessary for the thermal spray material to have a high melting point and to be stable in high-temperature environments. To enhance thermal insulation, the thermal spray coating is required to have a porous structure and low thermal conductivity. 【Features】 ○ Various considerations are needed, such as the environment and atmosphere during use, and the type of material. ○ It has thermal properties such as heat resistance and thermal insulation. ○ Improvement of heat resistance → The thermal spray material must have a high melting point and be stable in high-temperature environments. ○ Improvement of thermal insulation → The thermal spray coating is required to have a porous structure and low thermal conductivity. For more details, please contact us.

• Processing Contract

Thermal spraying is a surface modification technology that uses various heat sources to melt and spray materials such as metals, ceramics, and cermets onto a substrate surface to form functional coatings. There are various types of wear, including "abrasive wear," where the surface is worn away; "adhesive wear," which occurs when two identical materials rub against each other, causing molecular bonding and shear, resulting in wear particles that detach; "fatigue wear," which arises from repeated application of load and friction; and "corrosive wear," which occurs in steel when oxygen adheres to the surface, triggering oxidation reactions that produce rust, leading to wear. [Types] ○ Abrasive wear ○ Adhesive wear ○ Fatigue wear ○ Corrosive wear For more details, please contact us.

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Various industrial machines and systems need to be designed to withstand extremely harsh environments and conditions. In this sense, "thermal spraying" is an indispensable surface modification technology for product performance. Thermal spraying technology can be categorized into two types: one aimed at protecting substrates such as steel structures against corrosion and environmental barriers for chemical equipment, and the other focused on functional thermal spraying for wear resistance, thermal insulation, and electrical insulation in various industrial fields. Thermal spraying is a surface modification technology that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. 【Features】 - Capable of thermal spraying on a wide range of substrates with a broad selection of spraying materials. - Does not affect the heat of the substrate. - No dimensional limitations on the substrate. - Processing is possible only in the required areas. - On-site construction is possible. For more details, please contact us or download the catalog.

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Thermal Spraying Method "Anti-corrosion Thermal Spraying" can be applied to large structures without causing deformation or alteration due to heat from the substrate. The spraying method is simple, and if mobile equipment is available, spraying can be performed at construction or repair sites. The coating itself has corrosion resistance and possesses the property of electrochemically protecting the substrate. The thermal spray materials include zinc, aluminum, zinc-aluminum alloys, and aluminum-magnesium alloys. 【Features】 ○ Can perform thermal spraying on a wide range of substrates with a broad selection of spray materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

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The thermal spraying method "Cold Spray" is a technique that forms a coating by introducing materials into a supersonic flow of heated working gas, which is raised to a temperature below the melting point or softening temperature of the materials, through a tapered nozzle, and colliding them with the substrate while maintaining a solid phase. 【Features】 ○ Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

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Thermal Spraying Method "Wire Arc Thermal Spraying" is a process in which wire-shaped thermal spray materials are continuously fed into a combustion flame generated by oxygen-acetylene (or propane) to melt them, and then the atomized material is sprayed onto a substrate using compressed air to form a coating. Any metal material that can be processed into a wire shape can be thermally sprayed. 【Features】 ○ Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Can process only the required area ○ On-site construction is possible For more details, please contact us or download the catalog.

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Thermal Spraying Method "Arc Spraying" is a process that generates an arc discharge between two metal wires, melting the wires with the discharge energy, and spraying atomized materials onto the substrate using compressed air to form a coating. The thermal spray materials are limited to those with excellent electrical conductivity, but they have superior adhesion to the substrate due to being melted at high temperatures. 【Features】 ○ Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

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The "wire arc spraying method" is a process in which oxide ceramics processed into rod shapes are continuously supplied and melted in an oxygen-acetylene flame, and the atomized material is sprayed onto a substrate using compressed air to form a coating. The sprayed coating achieves excellent bonding strength between particles without containing unmelted particles. 【Features】 ○ Can be sprayed onto a wide range of substrates, allowing for a broad selection of spraying materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

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Thermal Spray Method "Powder Flame Spray" is a process in which powder thermal spray materials are introduced into a combustion flame generated by oxygen-acetylene (or propane), melted in the combustion flame, accelerated by the flow of combustion gases, and then collided with the substrate to form a coating. It is widely used for self-fluxing alloy spraying and plastic spraying, which are subjected to re-melting treatment after spraying. 【Features】 ○ Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials ○ Does not affect the heat of the substrate ○ No dimensional limitations on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

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The thermal spraying method "plasma spraying" is a process that involves passing an inert gas through an electric current to form a plasma jet, into which powdered thermal spray material is introduced to create a coating. It can spray almost all materials, including high-melting-point metals, cermets, and ceramics. Additionally, it has characteristics such as high adhesion between the substrate and the thermal spray coating. 【Features】 - Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials - Does not affect the substrate with heat - No dimensional limitations on the substrate - Can process only the required areas - On-site construction is possible For more details, please contact us or download the catalog.

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The process involves high-temperature combustion gases becoming high-speed flows, in which the powder thermal spray material is injected and collides with the substrate at speeds far exceeding the speed of sound (Mach 4), forming a coating. It is widely used for wear-resistant thermal spraying with WC-based cermet materials, possessing characteristics such as high density, high adhesion, and high hardness. 【Features】 ○ Thermal spraying can be performed on a wide range of substrates, allowing for a broad selection of thermal spray materials. ○ No thermal impact on the substrate. ○ No dimensional restrictions on the substrate. ○ Processing is possible only in the required areas. ○ On-site construction is possible. For more details, please contact us or download the catalog.

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Plasma spraying is widely applied to improve heat resistance, thermal insulation, and to impart functions such as reaction prevention to various industrial machinery and products like LCD and semiconductor devices. This spraying method is a type of surface modification technique that forms a coating by spraying particles that have been melted or partially melted using a heat source onto a substrate. From the perspective of production efficiency, increasing the capacity of spraying equipment is highly advantageous. Therefore, we conducted research and development aimed at improving the quality of the sprayed coating and productivity through equipment development, selection of suitable spraying materials, and setting of spraying conditions. As a result, we achieved a film formation speed approximately 30 times faster than that of conventional plasma spraying equipment. The research and development of sprayed coatings using this high-capacity plasma spraying equipment not only leads to cost reductions through increased speed and productivity of the spraying process but also makes it easier to control the porosity of the sprayed coatings, thereby imparting high-performance functions to the substrate. [Key Points] - Development of high-capacity plasma spraying equipment that dramatically improves spraying efficiency is a key point. - Unique one-of-a-kind control technology through a combination of proprietary materials, equipment, and conditions. For more details, please contact us or download the catalog.

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