Toyota Industries Corporation List of Products and Services

We would like to introduce a case where the "Pocket Sorter" was implemented at ZOZO Inc.'s ZOZOBASE Tsukuba 3. At the existing facility, many items were stored and picked in multiple locations, and sorting was done with two pieces of equipment. This required personnel for inter-process transportation, and the capacity limitations of the sorting machines made it difficult to improve picking efficiency. After the implementation, we achieved our goal of reducing labor through the reduction of manual inter-process transportation and standardization of operations due to the simple operation. This also led to a reduction in the physical burden on workers by minimizing the transportation of heavy items and reducing bending motions. [Key Points] - The Pocket Sorter alone enables storage to individual delivery sorting, achieving labor reduction. - Standardization of operations is realized through simple operations, creating an environment where human errors are less likely to occur. - Reduction of heavy item transportation between processes and bending tasks during product input, alleviating the physical burden on workers. *For more details, please download the PDF or feel free to contact us.*

• Sorting machine
• Conveyor
• Box making machine

We would like to introduce a case study on the implementation of our logistics solutions at Daiso Sangyo Co., Ltd.'s Kanagawa RDC. When establishing the center, Toyota L&F was involved in everything from project design and construction to the selection and introduction of various material handling equipment and the development of the WMS. We achieved high-efficiency operations and labor reduction. Additionally, we implemented department-specific packaging at the center to reduce the workload of receiving, inspecting, and displaying goods at stores. [Key Points] - By combining and introducing advanced material handling equipment, we achieved high-efficiency operations and labor reduction. - To alleviate the workload of receiving, inspecting, and displaying goods at stores, we implemented department-specific packaging at the shipping stage. - We implemented comprehensive BCP measures and earthquake and fire countermeasures to ensure stable RDC operations without interruptions during disasters. *For more details, please download the PDF or feel free to contact us.

• Automated Warehouse System
• Trolley
• Conveyor

We would like to introduce a case study on the introduction of the three-dimensional sorting robot system "t-Sort 3D" at the Ibaraki branch of Toyota Mobility Parts Co., Ltd. At this branch, challenges included the physical burden of walking and bending associated with sorting tasks, human errors in sorting, and variations in sorting quantity, time, and accuracy. The introduction of this system has led to a reduction in the physical burden of tasks such as bending and a decrease in sorting errors. [Key Points] - Reduction of approximately 2.5 km of walking and about 500 bending actions per day, alleviating the burden on workers. - Automation of sorting tasks previously performed by workers, significantly reducing sorting errors. - Achieving accurate sorting of the same quality regardless of the experience level of the operator, with simple operation. *For more details, please download the PDF or feel free to contact us.

• Transport and handling robots

We would like to introduce a case study on the implementation of the flat-type sorting robot system "t-Sort" at Takagi Corporation. The company faced challenges in improving the efficiency of sorting operations due to the increase in volume associated with the recent expansion of e-commerce and the trend towards smaller deliveries. With the introduction of this system, processing capacity has increased by approximately 2 to 2.5 times, eliminating the need for previous day operations. Additionally, we were able to reduce the labor hours for sorting tasks by 20 to 30%. [Key Points] - High scalability, making it easy to adjust the number of robots, sorting destinations, and area based on volume. - Achieved a 20 to 30% reduction in labor hours through improved sorting efficiency. - Sorting processing capacity has increased by approximately 2 to 2.5 times, eliminating the need for previous day operations even on days with high shipping volumes. *For more details, please download the PDF or feel free to contact us.

• Transport and handling robots

We would like to introduce a case study on the introduction of the automatic warehouse for pallets, "Rack Sorter P," at the Ishikari No. 2 Logistics Center of Nichiko Sangyo Transport Co., Ltd. In the frozen warehouse, the inbound and outbound operations were performed using forklifts, but in an environment of -25°C, the physical burden on operators was significant, and improving the working environment was a challenge. After the introduction, forklift operations within the frozen warehouse were eliminated, significantly reducing the burden on workers and improving work efficiency. [Key Points] - Forklift operations in the frozen warehouse were reduced, greatly alleviating the burden on workers. - Automatic outbound processing of multiple pallets became possible with a single batch execution, enhancing work efficiency. - Standardization of operations was achieved, allowing inbound and outbound processes to be performed by workers other than veteran operators. *For more details, please download the PDF or feel free to contact us.

• rack
• palette
• Other conveying machines

We would like to introduce a case study on the implementation of the automated warehouse "Rack Sorter B" for buckets at Yamahiro Co., Ltd. The company faced challenges such as the burden on workers due to high-altitude work with pickers, as well as temporary increases in workload and hand-held time for each shipping dispatch occurring several times a day. After the implementation, we achieved work standardization by reducing the burden on workers through a decrease in picker operations and alleviating the temporary workload for each shipping dispatch. 【Key Points】 - Collaboration with upper-level systems enables response to customer demands for small parcel shipments. - Significantly reduced the temporary sorting workload for each shipping dispatch, achieving work standardization. - Reduced high-altitude work, leading to a decrease in the burden on workers and standardization of tasks that were previously dependent on individuals. *For more details, please download the PDF or feel free to contact us.

• Automated Warehouse System

We would like to introduce the case of implementing "Rinova AGF" and the pallet automatic warehouse "Rack Sorter P" at the Eniwa factory of Gold Pack Co., Ltd. At this factory, there was also the task of returning empty pallets to the material warehouse after supplying materials, and due to the recent labor shortage, complete automation of material supply was a challenge. After the implementation, it became possible to supply materials without human intervention after the materials were stored, achieving a reduction of one staff member. [Key Points] - Complete automation of material transportation and pallet collection, achieving a reduction of one staff member. - High safety ensured during the 4m retrieval operation with automated forklifts. - Traceability of used materials secured by utilizing barcode readers. *For more details, please download the PDF or feel free to contact us.

• lift
• Automated Warehouse System

We would like to introduce a case study on the introduction of mobile racks and "Rinova AGF" at the Kirihara building of Fujisawa Factory, NSK Ltd. At this factory, a problem arose due to insufficient space for parts storage as a result of the expansion of the production line. After the implementation, a storage efficiency of 360% compared to flat storage was achieved, along with the reduction of three forklift operators (one per shift for three shifts). Furthermore, by integrating with the upper system, the need for biannual inventory checks was eliminated, leading to improved operational efficiency. [Key Points] - Automation of inbound and outbound operations achieved a reduction of three personnel. - Inventory management became easier, reducing the time spent searching and the labor involved in inventory checks. - Full utilization of effective space achieved a storage efficiency of 360% compared to flat storage. *For more details, please download the PDF or feel free to contact us.

• lift
• rack
• Other conveying machines

We would like to introduce a case study on the introduction of a "1,000kg class simple AGV key cart" at the Yokohama sales office of Nippon Logitem Co., Ltd. At this sales office, which mainly handles food products, there were manual transportation tasks occurring in a vast space, and securing workers and reducing nighttime work were challenges. After the introduction, manual transportation of heavy items inside the refrigerator was reduced, alleviating the burden on workers. [Key Points] - By reducing manual transportation of heavy items inside the refrigerator, the burden on workers was significantly reduced. - Workers were able to focus on tasks other than transportation, resulting in a reduction in overtime hours and the elimination of two positions. - The simple design allows even new or foreign workers to handle it easily, achieving standardization of tasks. *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

We would like to introduce a case study on the implementation of the "Simple AGV Key Cart" at Daikin Industries, Ltd.'s Sakai Plant. Its low cost, the ability to easily set up travel routes using an Excel-based tool, the utilization of the spin turn function to minimize the travel area, and the capability for start/stop and coordinated control with carts via infrared communication were key factors in the decision to implement it. In addition to reducing the physical burden on workers through the automation of parts transportation, we achieved an improvement in production efficiency. [Key Points] - Automated parts transportation tasks that averaged 3.5 hours per day with a two-person team, significantly improving production efficiency. - Reduced the transportation of heavy items weighing up to 32 kg, alleviating the physical burden on workers. - Achieved smooth operational start-up with simple route settings using Excel. *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

We would like to introduce a case study on the introduction of the electric vehicle "gene B" equipped with the lithium-ion battery "ENELORE" at the Himeji office of Daiju Corporation. Before the introduction, the office faced challenges due to its proximity to residential areas, as there was a desire to reduce noise and exhaust emissions. After the introduction, the electric vehicle, which produces little noise and no exhaust, was able to alleviate the environmental and worker burden. 【Case Overview】 ■ Challenges Before Introduction - Wanted to achieve 24-hour operation similar to engine vehicles - Aimed to reduce rising fuel costs in recent years ■ Results - The electric vehicle equipped with the lithium-ion battery ENELORE supports 24-hour operation - ENELORE does not require watering, thus reducing the hassle and cost of battery management *For more details, please download the PDF or feel free to contact us.

• lift
• Lithium-ion battery

We would like to introduce a case study of our solutions implemented at Amada Co., Ltd. Parts Center. Toyota L&F, upon request, took charge of everything from engineering to the selection and design of the equipment to be introduced, as well as operations and operational improvement support in a one-stop manner. We provided a comprehensive solution that addressed issues from the old center, such as the reliance on workers' experience for picking operations and the improvement of inventory management methods as stock continued to increase. [Key Points] - One-stop support for everything from engineering to operations - High-frequency shipping items utilize racks, while low-frequency shipping items make use of automated warehouses that leverage space *For more details, please download the PDF or feel free to contact us.

• Automated Warehouse System
• Racks and Cases
• Conveyor

The construction of the Okinawa Branch of the Muryōjū Mountain Kōmyō Temple, Ryukyu Shikina-in, was fully undertaken by Toyota L&F, including planning, design, architecture, construction, and installation. The garden features Okinawan trees and Ryukyu limestone, creating a relaxing space for not only the temple's devotees and visitors but also for those visiting Shikina-en. Additionally, the "Ryukyu Gabyō" built on the temple grounds has been transformed into an indoor burial site equipped with an automatic transport-style columbarium system, allowing for worship in 12 worship rooms. 【Points】 - An automatic transport-style columbarium designed to withstand long-term use. - Architectural design that combines high durability and beauty to continue being loved by the local community. - Comprehensive management by Toyota L&F from architectural design to permit applications, equipment selection, construction, and operation. *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

We would like to introduce a case study of a system implemented based on the Toyota Production System (TPS) at Toyota Motor Corporation's Ooguchi Second Parts Center. Toyota L&F was involved in the planning, design, and equipment introduction of the automation project at the center. We proposed an appropriate system that thoroughly pursued the elimination of waste and the efficiency of the workplace, and delivered various advanced equipment. [Key Points] - Participated in the project from the planning and design stages, proposing an appropriate system suited to the workplace. - Pursued workplace efficiency through the elimination of waste based on the Toyota Production System (TPS). - Considered environmental initiatives with the introduction of hydrogen-powered fuel cell forklifts. *For more details, please download the PDF or feel free to contact us.

• Conveyor
• Automated Warehouse System
• Transport and handling robots

We would like to introduce a case study on the implementation of the fully automated sorter "t-Sort" at Yaskawa Electric Corporation. In recent years, with the increasing demand for automation in logistics, the production volume of robots for semiconductor manufacturing equipment has increased by 2.5 times. Our product, which allows for flexible responses such as layout changes and adjustments in the number of robots according to logistics volume, achieved a reduction of 7 personnel despite the production volume increasing by 2.5 times after implementation. 【Case Overview】 - Capable of "estimating operational simulation capabilities before implementation" and "quick implementation" - Achieved labor savings through a reduction of 7 personnel and a processing rate 6 times higher than before per hour - Achieved efficiency in sorting operations with simple operations that even beginners can perform *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

We would like to introduce a case study on the implementation of the automated warehouse for buckets, "Rack Sorter B," at Toyota Mobility Parts Co., Ltd. Shizuoka Branch. Due to the storage of heavy batteries on shelves, there were challenges related to the physical burden on workers and the long walking distance to the storage shelves. With the introduction of this system, we automated the inbound and outbound operations and also implemented manual assist devices and the electric roller lift "nanomover," which reduced the physical burden on workers. 【Key Points】 ■ Automation of inbound and outbound operations reduces heavy labor, enabling work regardless of gender or age. ■ Reduction of unnecessary walking leads to improved work efficiency. ■ Customization of a flexible inventory management system achieves accurate and highly efficient inbound and outbound operations. *For more details, please download the PDF or feel free to contact us.

• Automated Warehouse System

We would like to introduce a case study on the implementation of the automatic warehouse for pallets, "Rack Sorter P," at New East Niiza Base Co., Ltd. In the frozen warehouse where food products sold through online shopping are stored, there were challenges such as reducing the burden on forklift operators. Upon arrival, food products are loaded onto a station by a forklift, and thereafter, by simply operating a touch panel, the crane automatically transports them, eliminating the need for personnel to enter the frozen warehouse and reducing the physical burden on workers. 【Key Points】 ■ Automation of inbound and outbound operations has achieved a reduction in workforce (from 5 to 1 person) ■ Automation of tasks in low-temperature environments has reduced the burden on workers ■ Utilizing inventory management systems has enabled first-in, first-out (FIFO) practices, improving inventory management accuracy *For more details, please download the PDF or feel free to contact us.

• Automated Warehouse System

We would like to introduce a case study on the implementation of "mobile racks" and the inventory management system "KEY SO-CO" at Kamiyatekkou Co., Ltd. Handa Factory. The factory faced challenges in securing space for line expansion and improving inventory management for small-lot, diverse products. By introducing mobile racks, the upper space can now be utilized, achieving a 1/3 reduction in space compared to the previous flat storage method. This has reduced the workload for picking and improved work efficiency. [Key Points] - The introduction of mobile racks has achieved a 1/3 reduction in space compared to the previous method, eliminating the need for picking work. - The implementation of KEY SO-CO allows for first-in, first-out inventory management, improving work quality. - Inventory management can now be easily performed by anyone, enabling work that does not rely on specific individuals. *For more details, please download the PDF or feel free to contact us.

• Other production management systems
• Racks and Cases

We would like to introduce a case study on the implementation of "Rinova AGF" at the Fukushima Factory of Sanjin Metal Industry Co., Ltd. By introducing two units of this product, we achieved a reduction of one personnel in the shelf board line. As a result, it became possible to allocate personnel to other processes with higher workloads, significantly contributing to the overall operational efficiency of the factory. [Key Points] - The introduction of Rinova AGF achieved labor savings and improved overall factory operational efficiency. - Safety was ensured by equipping Rinova AGF with LED blue lights and loud melody horns. - The adoption of a laser reflector system enabled the implementation of Rinova AGF without any floor construction. *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

To Suntory Logistics Co., Ltd.'s Suntory Urawa Misato Distribution Center, we would like to introduce a case study on the implementation of "Rinova AGF." We have established a system where the Warehouse Management System (WMS) is the foundation, integrating the AGF control system, berth reservation system, and unmanned reception system. As a result, we have improved the efficiency of on-site operations and management tasks within the warehouse, while also eliminating the dependency on specific individuals, thereby establishing a stable operational framework. 【Key Points】 ■ By introducing Rinova AGF and inbound/outbound conveyors, we achieved a significant reduction of approximately 30% in work hours. ■ With the AGF featuring a four-fork specification, the transport capacity has doubled, resulting in a substantial improvement in work efficiency. *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

We would like to introduce a case study on the implementation of "Key Cart" at Shimohana Logistics Co., Ltd. Iwatsuki First Center. At this center, product transportation between the receiving and sorting areas was conducted using forklifts; however, the long distance of approximately 150 meters resulted in inefficiencies in the transportation process. By achieving unmanned transportation, we were able to reduce the number of forklifts needed, leading to a decrease in running costs. [Key Points] - Reduction in the number of forklifts has led to labor savings and improved work efficiency by reallocating personnel to other tasks. - Eliminating lateral transportation tasks with forklifts has reduced the risk of accidents. - Automation of operations in low-temperature environments has eased the burden on workers. *For more details, please download the PDF or feel free to contact us.

• lift
• Other conveying machines

To Scroll Logistics SLC Mirai Logistics Center, We would like to introduce a case study on the implementation of the rear operator detection driving assistance system "SEnS+". Before implementation, the challenge was to prevent contact accidents with operators in case of emergencies. After implementation, the risk of contact with products and buildings has been significantly reduced, and the feedback from operators has been positive. Furthermore, since the system provides warnings through sound and light, it has also contributed to an increased safety awareness among all personnel on site, including surrounding operators. [Case Overview] ■ Challenges Before Implementation - Prevention of product damage accidents - Prevention of building damage accidents ■ Implementation Effects - Dangerous situations, such as forklifts coming into contact with operators or cargo, have almost disappeared, and the safety awareness of surrounding operators has improved. *For more details, please download the PDF or feel free to contact us.

• lift

We would like to introduce a case study on the introduction of the lithium-ion battery "ENELORE" to Okayama Maruka Co., Ltd. Before the introduction, the challenge was to reduce the burden of replacing lead batteries. After the introduction, it became possible to operate continuously by utilizing quick charging during breaks for supplementary charging, and maintenance such as watering was no longer necessary. 【Case Overview】 ■Challenges Before Introduction - Reduction of battery charging time - Reduction of space for spare lead batteries ■Benefits of Introduction - Continuous operation without battery replacement became possible through quick charging that utilized break times for supplementary charging, and the compact design of the dedicated charger contributed to space-saving. *For more details, please download the PDF or feel free to contact us.

• Lithium-ion battery
• lift

Amid the worsening labor shortage, there is a growing demand for automation and productivity improvement in logistics and manufacturing sites. Recently, one area that has garnered attention is the "Automated Guided Vehicle (AGV)," which is a type of material handling equipment. The automation of transportation tasks is expected to alleviate labor shortages, reduce the burden on workers, improve productivity, and decrease human errors, among many other benefits. However, there are also many who are unsure about how to implement AGVs. This article will provide a comprehensive explanation of the basic mechanisms of AGVs, the benefits of their implementation, and case studies. We have summarized key points that will be helpful when considering the introduction of AGVs, so please read through to the end. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

• Other conveying machines

In today's logistics environment, many companies are troubled by issues such as labor shortages and the need for improved operational efficiency. As a solution to demands like "I want to make effective use of space" and "I want to automate inbound and outbound operations," automated warehouses, known as "automated storage and retrieval systems," are gaining attention. This article will provide a detailed explanation of the basic mechanisms and types of automated warehouses, their implementation benefits, and even case studies of their use. The content will be useful for those who are learning about automated warehouses for the first time as well as for those considering specific implementations, so please read through to the end. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

• Automated Warehouse System

In recent years, the logistics industry has been facing serious challenges such as labor shortages and the need for quick delivery times. To address these issues, "sorting machines (sorters)" have been gaining attention. This article will explain the basic mechanisms and types of sorting machines, as well as the benefits and considerations of implementation, the introduction process, and actual case studies in detail. For those who are not familiar with sorting machines, we have summarized the key points in an easy-to-understand manner to help you take the first step toward considering implementation. We hope you find it helpful. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

• Sorting machine

This document explains "Material Handling," a series of tasks that support the overall logistics process, including the movement, storage, sorting, and management of goods. It discusses the role and importance of material handling in logistics, the background that necessitates its use, and the types and characteristics of material handling systems. Material handling is increasingly recognized as a foundational technology essential for solving various challenges in logistics and production environments. [Contents (partial)] ■ What is Material Handling ■ Types and Characteristics of Material Handling ■ Benefits of Implementing Material Handling ■ Drawbacks of Implementing Material Handling ■ How to Implement Material Handling *For more details, please download the PDF or feel free to contact us.

• Other conveying machines
• Other production management systems

We would like to introduce a case where our company undertook comprehensive supervision for the construction project of the Shinjuku Rurikoin Hakurenge Hall at Muryōjū Mountain Kōmyō-ji. With the design theme of "a beautiful temple that will last for 300 years," we achieved a temple with high design quality and seismic and durability features, with the collaboration of renowned architects. Additionally, by introducing a columbarium utilizing an automated warehouse, we were able to create a spacious worship area despite the limited site, allowing for the storage of approximately 7,500 urns (in cabinets) of remains. 【Key Points】 - Introduction of an automated warehouse that can store many remains even in a small urban area - Architectural design with high durability and aesthetic quality - Comprehensive management from architectural design to permit applications, equipment selection, construction, and operation *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

We would like to introduce a case where we provided one-stop support from engineering to the selection and design of equipment for the new parts center established by Amada Co., Ltd., including operations and operational improvement assistance. We built an overall optimal solution that addressed issues from the old center, such as the reliance on workers' experience for picking operations and the improvement of inventory management methods as it continued to grow. In the completed new parts center, we have achieved further improvements in operational efficiency and shipping accuracy by continuously implementing operational enhancements after it became operational. [Key Points] - One-stop support for everything from engineering to operations - High-frequency shipping items utilize racks, while low-frequency shipping items make use of automated warehouses that leverage space *For more details, please download the PDF or feel free to contact us.

• Other conveying machines
• Other production management systems

We would like to introduce a case where we participated as a partner in the opening project of Trusco Nakayama Corporation's large logistics center, "Planet Saitama." The center is characterized by the use of advanced material handling equipment, aiming for automation as much as possible. By achieving thorough efficiency through the harmony of people and machines, we were able to reduce the workforce to less than half of that of the company's usual logistics centers. [Key Points] - Automation through advanced material handling equipment, reducing the usual workforce by over 50% - Thorough efficiency achieved through the harmony of people and machines *For more details, please download the PDF or feel free to contact us.

• Other conveying machines
• Other production management systems

We would like to introduce a case where we participated in the project regarding the establishment of the Global Parts Center at DMG Mori Seiki Co., Ltd.'s Iga plant from the engineering perspective. On the hardware side, we adopted separate storage by packaging and three-dimensional storage using automated warehouses, improving the volume ratio by approximately 1.5 times. Additionally, we implemented four types of automated warehouses to achieve suitable storage and inbound/outbound operations based on the size and characteristics of the parts. On the software side, we introduced the Toyota Comprehensive Logistics Management System (Toyota WMS). By providing optimal picking routes, even inexperienced staff can perform efficient inbound and outbound operations, leading to a reduction in shipping lead times. [Key Points] - The adoption of separate storage by packaging and three-dimensional storage improved the volume ratio by approximately 1.5 times. - Four types of automated warehouses achieved suitable storage and inbound/outbound operations based on size. - The introduction of Toyota WMS resulted in a reduction in shipping lead times. *For more details, please download the PDF or feel free to contact us.*

• Other conveying machines
• Other production management systems

We would like to introduce a case where our simple inventory management system "KEY SO-CO" was implemented at Enomoto Co., Ltd.'s Iwate Factory, which manufactures precision parts. The company was facing challenges with the time it took to locate necessary materials during manufacturing, as well as the increased storage space required due to the rise in the number of manufactured items. After implementation, it became possible to check inventory status, quantities, locations, and other information in real-time and accurately on office computers or handheld devices without having to go to the warehouse, significantly reducing time. 【Key Points】 ■ Anyone can easily manage inventory, enabling tasks that do not rely on specific individuals. ■ The hassle of searching for materials has been eliminated, reducing physical and mental fatigue for workers. ■ Inventory status can be checked in real-time, improving inventory management accuracy. *For more details, please download the PDF or feel free to contact us.

• Other production management systems

We would like to introduce a case where our "Automated Warehouse Rack Sorter P" and "High-Speed Rail-Mounted Mobile Sorter" were implemented at Zaiko Co., Ltd., which sells agricultural products and specialty items from Kagoshima Prefecture. Due to limited land, the company had few storage spaces and had to adjust production based on shipping conditions. After the implementation, not only did the storage capacity dramatically increase, but efficiency was also improved through the automation of inbound and outbound logistics. 【Key Points】 ■ The introduction of the Rack Sorter P maximized the use of upper space, significantly increasing storage capacity. ■ The use of the Mobile Sorter streamlined the transportation of products between warehouses and the inbound and outbound processes. ■ Inventory across three warehouses is centrally managed, reducing management workload. *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

We would like to introduce a case where our "Simple AGV Key Cart" and "Automated Warehouse Rack Sorter B" were implemented at Naris Cosmetics Co., Ltd., a long-established cosmetics manufacturer in Hyogo. The company faced the challenge of how to efficiently produce a large number of products when establishing a new factory. With the implementation, they were able to manage inventory at the individual packaging and bucket levels, achieving speedy inbound and outbound logistics of the necessary quantities at the right time. [Key Points] - Achieved efficient small-lot production of various products through the collaboration of the Key Cart and Rack Sorter B. - Realized automation of transportation tasks using hand trucks. - The introduction of the Key Cart has led to an increased awareness among employees regarding improvements. *For more details, please download the PDF or feel free to contact us.*

• Other conveying machines

We would like to introduce a case where our "mobile racks" were implemented at Nakamuraya Co., Ltd., which engages in seafood processing, food manufacturing, and sales. The company found that their own frozen warehouse was insufficient for storing raw materials and products, and they were considering improvements to their storage and management methods. After implementation, storage efficiency increased, allowing them to store approximately three times the amount in the same warehouse, which also led to a reduction in warehouse rental costs and labor expenses. [Key Points] - The introduction of mobile racks increased storage capacity by approximately three times. - By consolidating to a single warehouse, rental costs and labor expenses were reduced. - The implementation of location management reduced the time spent searching for products, shortening overall work time. *For more details, please download the PDF or feel free to contact us.*

• Other conveying machines

We would like to introduce a case where our "Rinova AGF" was implemented at the Shin-Sapporo Logistics Center of Nippon Express Co., Ltd. The center was facing a serious issue with a shortage of forklift operators. After the implementation, we achieved a reduction in manual forklift operations and a shortening of vertical handling work time through three utilization methods: "automation of nighttime shipping preparation tasks," "assistance with morning shipping tasks," and "assistance with daytime receiving tasks." [Key Points] - Complete automation of nighttime manual forklift operations through the automation of shipping preparation tasks - Reduction of vertical handling work time by resolving inventory stagnation with the auto-lifter - Improved work efficiency through flexible switching between unmanned and manned operations *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

We would like to introduce a case where our "Simple AGV Key Cart" was implemented at the Kawasaki Sales Office of Nest Logistics Co., Ltd. The company was conducting product shipping, transportation, and storage operations using a manpower-intensive approach, and the challenge was to create a system that could reduce working hours and personnel replenishment. After the implementation, it became possible to use forklifts in conjunction with the system, which was difficult with conveyors, achieving "semi-automation centered around human operators" and doubling transportation efficiency. [Key Points] - Automation of transportation operations has doubled transportation efficiency. - Reduced transportation work by forklifts, decreasing the mixing of personnel and lifts, thereby improving safety. - Work can continue using the Key Cart even during power outages. *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

We would like to introduce a case where Mitsubishi Fuso Truck and Bus Corporation's Kawasaki Plant has implemented our "Tagnova Remote Control Vehicle" and "Key Cart." At this plant, efforts were being made to improve productivity and on-site logistics efficiency based on the fishbone concept. The Key Cart, which allows for inexpensive and detailed customization according to needs, has utilized mechanisms to achieve further efficiency. Its outstanding cost-effectiveness has been recognized, and it is currently in operation in various processes within the plant. [Key Points] - Tagnova effectively utilizes both manual and automated operations. - Key Cart + mechanisms achieve further efficiency. *For more details, please download the PDF or feel free to contact us.*

• Other conveying machines

We will hold the "Toyota L&F Logistics Solutions Fair 2025," where you can see, touch, and experience new logistics equipment with three themes, in six cities across the country. We will implement proposals related to automation, labor-saving, carbon neutrality, and safety and comfort. In addition to showcasing Toyota L&F products, we will also hold special seminars and display logistics equipment from partner manufacturers. Admission is free, so we invite everyone to come. 【Event Schedule】 ■ Nagoya Venue: June 18 (Wed) - June 19 (Thu) 10:00 - 17:00 ■ Fukuoka Venue: July 2 (Wed) - July 3 (Thu) 10:00 - 17:00 ■ Okayama Venue: July 16 (Wed) - July 17 (Thu) 10:00 - 17:00 ■ Sapporo Venue: August 20 (Wed) - August 21 (Thu) 10:00 - 17:00 ■ Sendai Venue: August 27 (Wed) - August 28 (Thu) 10:00 - 17:00 ■ Tokyo Venue: September 25 (Thu) - September 26 (Fri) 10:00 - 17:00 *Pre-registration and seminar reservations can be made from the special site linked below under "Related Links." Please be sure to register.

• lift
• Other air conditioning equipment
• cooler

We offer the 'nanostacker', which allows anyone to easily operate and assist with stacking tasks effortlessly. It reduces shocks when the fork starts to rise and reaches maximum lift height, contributing to safe loading operations for both beginners and experienced operators. Additionally, if the battery charging plug is not inserted into the socket (during charging), all vehicle functions will stop, helping to prevent accidental operations while charging. 【Features】 ■ Easy operation for anyone ■ No license required for operation ■ Single-sided, skid-type pallet specifications ■ 980kg electric stacker *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

The "GENEO" is a counter-type diesel engine forklift with a capacity of 2.0 to 3.5 tons. It achieves a balance of cleaner exhaust performance, high power, low noise, and low vibration design, delivering vehicle performance that can provide the highest level of performance at many customers' work sites. Equipped with a powerful engine, it robustly supports customers' work in various scenarios. 【Features】 ■ Equipped with a powerful and clean diesel engine ■ Delivers reliable performance ■ Pursues safety and security from various angles ■ Tough and durable, with reduced maintenance costs *For more details, please download the PDF or feel free to contact us.

• lift

The "FUEL CELL" is a counter-type fuel cell forklift. It operates using hydrogen as fuel and emits no CO2 during operation, making it an eco-friendly forklift. The fuel cell generates electricity using hydrogen, which does not impose any burden on the environment. It is a powerful partner that supports busy logistics sites with long operating hours of 8 hours and an astonishingly short refueling time. 【Features】 ■ Zero CO2 emissions during operation ■ Approximately 3 minutes for a single hydrogen refueling ■ Capable of 8 hours of operation on a single hydrogen refueling ■ Equipped with external power supply function *For more details, please download the PDF or feel free to contact us.

• lift

■No battery replacement required With rapid charging, continuous operation without battery replacement is possible during breaks and other charging times. *Varies depending on customer usage conditions. ■Low running costs Compared to lead batteries, charging efficiency is better, reducing electricity costs by approximately 20%. ■No battery maintenance required No need for battery watering, reducing the hassle and cost of battery management. ■Considerate of the environment Lithium-ion batteries, which do not use environmentally harmful substances, are also environmentally friendly.

• Other conveying machines

The "Cool Fan Ozone Type" is a cooling fan that creates a comfortable zone at work sites through natural cooling effects from the heat of water vaporization. Water flows through the cooling element built into the main unit, and outside air taken in from the back passes through it. Due to the action of vaporization heat (the heat absorbed when liquids such as water evaporate), it discharges cold air at -4°C compared to the outside air using a large fan. We offer three lineups that can be selected according to the work site or task, including the standard type "Cool Fan 290," as well as "Cool Fan 200" and "Cool Fan 300," ensuring long hours of continuous operation. 【Features】 ■ Auto swing function (horizontal) allows for comfortable cooling over a wide area (vertical is manual) ■ Continuous operation is possible by connecting a hose to the standard automatic water supply joint ■ By placing the included cooling pack in the ice box on top, the circulating water is cooled, enhancing the coolness ■ Equipped with comprehensive safety features, including a finger guard net and water shortage detection function ■ Standard UV-C light for disinfecting stored water *For more details, please refer to the PDF document or feel free to contact us.

• air conditioning

Toyota L&F Company's "Flexible Tenner" was created with the concept of generating the necessary storage space when needed. It combines the advantages of "racks" and "tenners" to provide added value as a storage solution for logistics and warehouses. The pitch of the shelves can be adjusted according to the height of the load, and due to its anchorless design, it can flexibly accommodate changes in warehouse layout. When not in use, it can be compactly stored through nesting, making it a new standard model for storage. 【Features】 ■ Adjustable shelf pitch ■ Long lifespan ■ Easy layout changes ■ Nesting storage capability ■ Quick delivery (approximately 1 month) ■ A wide range of options available based on stored items and storage methods *For more details, please refer to the PDF document or feel free to contact us.

• Storage