タカキ製作所 List of Products and Services

Our "Lime Saki" is a lime spreading machine for poultry and livestock, addressing the heavy labor issues faced by many livestock producers and achieving labor-saving efficiency. For poultry farmers, it is a groundbreaking tool that liberates them from the heavy labor of spreading with shovels and wheelbarrows. Furthermore, it is a method recommended by the Ministry of Agriculture, Forestry and Fisheries and the National Livestock Hygiene Guidance Association, supporting the health of the land around poultry houses and livestock. Currently, we are receiving many inquiries from interested parties. We are also looking for agents who can help promote this groundbreaking product. Please feel free to contact us.

• others

Our company is able to detect internal defects in products that cannot be identified through image inspection alone by using ultrasonic units. For example, in the assembly process of printed circuit boards, continuity tests are conducted, but it is often not possible to actually check the internal conditions. In this regard, by using ultrasonic flaw detectors, we can visualize the internal conditions through signals, recognize the current state, and conduct inspections and quality control based on that. This technology can also be utilized for internal detection of semiconductor and electronic components, as well as metal parts, and we propose automation using ultrasonic units combined with conveyors. [Reasons to Choose Takaki Seisakusho Co., Ltd.] - A robust development and design system with over 10 electrical and mechanical designers - Various transport units such as loaders and unloaders are also provided - We propose various inspection methods including image inspection (cameras) and ultrasonic flaw detectors *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Other contract services
• Other inspection equipment and devices

There are many manufacturers, such as KEYENCE, Panasonic, COGNEX, OMRON, and VISCO, that provide image processing units used by us, the automated machine manufacturers. The selection of these image inspection units is mostly based on cost and detection levels to choose the most suitable option. However, some companies have a need to continue using existing manufacturers as they are. Therefore, based on our track record of introducing various manufacturers' equipment, we provide devices tailored to the customer's requirements for "unit manufacturer," "target work," and "detection environment (brightness and inspection content)." We take pride in being one of the few manufacturers capable of proposing automation equipment using image units from a wide range of manufacturers. [Reasons to Choose Takaki Seisakusho Co., Ltd.] ■ A robust development and design system with over 10 electrical and mechanical designers ■ Providing various transport units such as loaders and unloaders ■ Proposing various inspection methods, including image inspection (cameras) and ultrasonic flaw detectors *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Other contract services
• Other inspection equipment and devices

Regarding loaders and unloaders, we can accommodate the transportation of products of various sizes and dimensions. We can position workpieces weighing over 200 kg with an accuracy of approximately ±0.5 mm, enabling the transportation of appropriate workpieces to suitable positions and their delivery to the next process. Automation and labor-saving devices are about how to reduce the number of workers while maintaining the same level of production, and how to secure labor in the face of labor shortages. Therefore, the simpler actions of transporting and moving in the transportation process are well-suited for using manipulators and lifters to reduce the need for human labor, allowing it to be utilized in other production processes. [Reasons to Choose Takaki Seisakusho Co., Ltd.] ■ A robust development and design system with over 10 electrical and mechanical designers ■ Providing various transportation units, including loaders and unloaders ■ Proposing various inspection methods, such as image inspection (cameras) and ultrasonic flaw detectors *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Other contract services
• Substrate transport device (loader/unloader)

In the field of electronic components and semiconductor processes, we are fully automating the transportation and packaging of printed circuit boards with supply and storage devices known as loaders and unloaders. Currently, we are also providing automated machines and labor-saving devices to support the automation of customer processes outside the semiconductor and electronic components industry, using transportation and positioning technologies. In particular, the technology for transportation requires different specifications for lightweight, small products and heavy, large products. Our company is capable of providing suitable devices tailored to the workpiece. **Reasons to Choose Takaki Seisakusho Co., Ltd.** - A robust development and design system with over 10 electrical and mechanical designers. - Various transportation units, including loaders and unloaders, are also provided. - We propose various inspection methods, such as image inspection (cameras) and ultrasonic flaw detectors. *For more details, please refer to the PDF materials or feel free to contact us.*

• Contract manufacturing
• Other contract services
• Substrate transport device (loader/unloader)

Until now, Takaki Manufacturing Co., Ltd. has proposed various automation and labor-saving solutions by leveraging the expertise and know-how of over 10 design engineers. In many manufacturing sites, there are still processes that rely heavily on manual labor. In particular, processes that involve repetitive tasks or inspections are prone to issues caused by human error. Our company focuses on automating and reducing labor in repetitive processes, especially those involving inspections and corrections where human intervention can lead to problems, thereby reducing man-hours while improving yield rates affected by human error. [Reasons to Choose Takaki Manufacturing Co., Ltd.] - A robust development and design system with over 10 electrical and mechanical designers - Provision of various transport units such as loaders and unloaders - Proposals for various inspection methods, including image inspection (cameras) and ultrasonic flaw detectors *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Other contract services
• Other conveying machines

One of the features of Takaki Seisakusho is that it has a team of over 10 specialists in electrical and mechanical design to accommodate custom-made equipment. In the design and manufacturing of automated machines, it is essential to propose mechanical and electrical mechanisms that meet the specifications required by customers while considering costs. Therefore, in a device manufacturer like ours, the "number and experience of design personnel" serves as an indicator of capability. At our company, over 10% of our nearly 100 employees are part of the design specialist team, ensuring that we can provide high satisfaction to our customers in terms of both capacity and quality. [Reasons to Choose Takaki Seisakusho Co., Ltd.] ■ A robust equipment development and design system with over 10 electrical and mechanical designers ■ Provision of various transport units such as loaders and unloaders ■ Proposals for various inspection methods, including image inspection (cameras) and ultrasonic flaw detectors *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Other contract services
• Other conveying machines

Our company provides a comprehensive service that covers not only assembly but also all parts processing, electrical assembly, operation testing and verification, and installation in-house. Since both the design and assembly teams conduct processing and assembly internally, they possess extensive knowledge at the component level, allowing for smooth fine-tuning after installation. Additionally, we can be utilized not just as a simple OEM partner, but as an external factory for manufacturers. 【Features】 - Capable of integrated in-house support from design and parts processing to assembly - Supports assembly of equipment requiring high precision and speed, such as in the semiconductor and electronic components industries - Accommodates a variety of applications including inspection, transport, sealing, and positioning - Can provide advantages in terms of precision, quality, and cost - Can be utilized as an external factory for manufacturers *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Other contract services
• Other conveying machines

In our service, we leverage our extensive track record of delivering numerous transport devices (such as loaders and unloaders) to the semiconductor and electronic components industry to make proposals. We focus on contributing to the improvement of productivity in our customers' manufacturing sites by designing and manufacturing devices that add laser marking functions to equipment that previously only had assembly functions, and by creating devices that can perform welding and inspection processes simultaneously, starting from the conceptual stage. If you are facing challenges with a wide range of applications such as assembly, transport, inspection, marking, and defect extraction, please feel free to contact us. 【Features】 ■ Promoting automation and semi-automation of inline and outline equipment ■ Supporting space-saving and productivity improvement through process integration and shortening ■ Capable of designing and manufacturing transfer and transport devices between processes ■ Developing and proposing ideas on how to automate existing lines ■ Contributing as a production technology partner for our customers' manufacturing sites *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Other inspection equipment and devices
• Other conveying machines

Generally, inspection machine manufacturers and set manufacturers for inspection processes propose inspection equipment based on given conditions. Our company also continues to design and manufacture automatic inspection machines based on customer requests. In addition, Takaki Manufacturing Co., Ltd. can offer various methods based on a wealth of experience with numerous inspection machines and assembly transport machines. For example, regarding inspection methods, we can accommodate a wide range of techniques including image, laser, and contact methods. Moreover, since we can create our own control system OS, we can configure inspection units such as cameras without being limited to specific manufacturers. 【Features】 ■ Automation of inspection processes tailored to products ■ Assistance in increasing productivity with high speed and high precision ■ Flexible and extensive application track record ■ Capability to handle everything in-house from mechanical design, electrical design, parts processing, assembly, to installation and startup *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Other inspection equipment and devices
• Inspection robot

In many cases, the inspection process is handled by part-time employees or foreign technical interns who may have low skill levels but can repeatedly perform specific tasks with good precision. Until now, it has been common to utilize such personnel since it does not incur significant fixed costs. However, due to the recent labor shortage, securing personnel has become difficult, and reducing staff through automation in the inspection process has become a trend. In this era of labor shortages, having workers conduct inspections may lead to a significant increase in labor costs. Additionally, as the sophistication of final products increases, there is a growing demand for inspection accuracy that cannot be judged by human senses. Therefore, it is necessary to select appropriate measuring instruments based on labor costs and the required precision. *For more details, please refer to the PDF document or feel free to contact us.*

• Contract manufacturing
• Other inspection equipment and devices

When implementing automation, it is necessary to consider which processes to automate and how to recover the investment. I conveyed that careful consideration is needed on these points. To achieve effectiveness during implementation, there are four preparatory items to consider: "return on investment," "considering layout," "new tasks for existing personnel," and "preparing limit samples." I believe that many of you have company policies urging you to automate and reduce labor costs, but if these points are not adequately addressed, issues may arise such as "we implemented it, but it is not delivering results..." I strongly recommend that you consider these four points. *For more details, please refer to the PDF materials or feel free to contact us.*

• Contract manufacturing
• Other conveying machines

Since any process can be automated, there are various opinions on "which processes should be implemented?" Among our clients, opinions vary depending on their position, but generally, the three points that are often mentioned are "simple tasks with few exceptions," "repetitive tasks," and "tasks that require a significant amount of labor." Additionally, in recent years, due to the issue of labor shortages in the Japanese market, rising labor costs and difficulties in hiring have occurred, leading to an increase in users who feel that it would be sufficient to recover their investment within a period of "3 to 5 years." When introducing automated machines or labor-saving devices, it is also necessary to thoroughly consider the time frame for investment recovery, and this is something that should be discussed with the automated machine manufacturers being consulted. *For more details, please refer to the PDF materials or feel free to contact us.*

• Contract manufacturing
• Other conveying machines

We would like to introduce a case study where we have enabled the ability to determine devices by the sound of operation calls at Takaki Manufacturing. It is common to operate a layout with the same type of devices lined up, but when the same devices are arranged, they often produce the same operation call, making it difficult to identify them quickly. We proposed using a melody selection type buzzer for the operation calls. After implementation, we changed the sound for each device, allowing identification of which device the operation call is coming from based solely on sound. [Case Overview] ■ Challenge - Difficulty in identifying operation calls when the same devices are lined up ■ Result - By using a melody selection type buzzer, identification can be made based solely on sound *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

We would like to introduce a case study of detecting "quality abnormalities at the warning stage" through the acquisition of analog data from sensors we handle. When sensor conditions are obtained solely through parallel signals, it can be difficult to identify fine conditions, and issues may only become apparent after an error occurs (during quality abnormalities). At our automation and labor-saving device division, we can also acquire sensor data as analog data. This allows us to detect errors at the warning stage and perform repairs, thereby preventing sudden equipment failures. 【Case Overview】 ■Challenges - Issues become apparent only after an error occurs when sensor conditions are obtained solely through parallel signals. ■Results - Errors can be detected and repaired at the warning stage. - Preventing quality abnormalities and equipment issues in advance. - It is also possible to prevent sudden equipment failures. *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

We would like to introduce a case study of the implementation of the "Service Loop" handled by Takaki Manufacturing. In the case of wiring work for maintenance or repairs in tight spaces, it becomes difficult to perform maintenance tasks when the wiring is done without any excess length. After the introduction of the Service Loop, we have improved work efficiency by loosening this loop during maintenance or sensor replacement to allow for some slack. 【Case Overview】 ■Challenges - Difficult maintenance work in tight spaces ■Results - Improved work efficiency during maintenance and sensor replacement *For more details, please refer to the PDF document or feel free to contact us.

• Other safety and hygiene products

We would like to introduce a case study that incorporates the "Change Kit Identification Function" handled by Takaki Manufacturing. Mistakes often occur when mistakenly installing a different change kit during the change kit replacement. When this happens, there is a high possibility of damaging the product, leading to losses. Our company inspects the change kit using a camera or sensor. Due to the specification that stops operation in case of an error, even if a mounting mistake occurs, the product will not be damaged. 【Case Overview】 ■ Issues - Occurrence of mistakes in installing a different change kit - Damage to the product leading to losses when mistakes occur ■ Results - Specification that stops operation in case of an error - The product is not damaged even if a mounting mistake occurs *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

We would like to introduce a case study of the "wiring reduction for rotary head robot types" handled by Takaki Manufacturing. When using a rotating type robot, it is necessary to wire signals from sensors installed on the rotary head through a slip ring, which results in high costs for the slip ring and sensor wiring. After implementation, by placing a microcontroller board on the rotary head and communicating with the head's microcontroller via infrared, it has become possible to check the status of the sensors mounted on the rotary head. [Case Overview] ■ Challenges - High costs for slip ring and sensor wiring - Sensor signal abnormalities due to slip ring degradation ■ Results - Ability to check the status of sensors mounted on the rotary head - Reduced risks of sensor signal abnormalities - Reduced risk of failure in movable parts *For more details, please refer to the PDF document or feel free to contact us.

• Wiring materials

We would like to introduce a case where "Wiring Issue Feedback" handled by Takaki Manufacturing Co., Ltd. was implemented. For new devices, when issues arise such as wiring routes or component installation positions, individual personnel are contacted to address the problems. However, there can be instances of forgetting to record, omissions, or forgetting to contact the wiring manufacturer. Our company has implemented a system where, when an issue occurs, we add to the "Wiring Issue List." By sharing the list with the wiring manufacturer regarding the problematic areas, we reduce the man-hours required for the production of the next unit. Additionally, we encourage the documentation of improvement proposals alongside the issues. 【Case Overview】 ■ Challenges - Instances of forgetting to record, omissions, or forgetting to contact the wiring manufacturer in new devices. ■ Results - Shared problematic areas with the wiring manufacturer, reducing man-hours for the production of the next unit. - Operated to also document improvement proposals. *For more details, please refer to the PDF materials or feel free to contact us.

• Wiring materials

We would like to introduce a case study of the implementation of "Quality Improvement and Defect Countermeasures in Electrical Wiring Diagrams" handled by Takaki Manufacturing. During wiring work at the time of equipment assembly or maintenance, mistakes such as confusing the direction or type of connectors can occur. Our company rewrites the diagrams so that the type/direction of connectors can be visually identified in areas where errors are likely to occur. For example, by making it clear which are male and female connectors, we can prevent mistakes during assembly and improve workability. 【Case Overview】 ■ Issues - Mistakes in confusing direction and type of connectors occur ■ Results - Improved workability - Reduced wiring errors - Increased work efficiency - Shortened lead time and cost reduction *For more details, please refer to the PDF materials or feel free to contact us.

• Electrical equipment parts

We would like to introduce a case study of "cost reduction through the connection of upstream and downstream processes of other companies' equipment" undertaken by Takaki Manufacturing. When automating using AGVs and other equipment, connections between different companies' devices often lack compatibility. Our company can connect a handler device in between. We transport workpieces using belt conveyors or vacuum suction conveyance, and it is possible to design according to the supply forms of the upstream and downstream devices. 【Case Overview】 ■Challenges - Lack of compatibility when connecting devices from different companies ■Results - Design can be tailored to the supply forms of the upstream and downstream devices *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

We introduce a case study of implementing "automation of manual label application" at the work site where small product labeling operators manually apply labels. In food and semiconductor factories, failure to apply labels accurately or forgetting to apply them can lead to failure costs. After implementation, simply setting the roll allows for automatic and precise label application, resulting in a reduction in labor costs. 【Case Overview】 ■Challenges - Failure costs due to forgotten applications ■Results - Automatic and precise label application - Reduction in labor costs *For more details, please refer to the PDF document or feel free to contact us.

• label

We would like to introduce a case where "automation of the assembly process" was implemented on a line where multiple parts were assembled by different operators using ultrasonic welding. Since each task leading up to the assembly was carried out separately by designated workers, it negatively impacted labor costs. As a solution, we improved the process so that all four steps could be consistently assembled by automated machines. The configuration allows for production at approximately 3 seconds per unit, achieving a speed more than ten times faster than manual assembly. 【Case Overview】 ■Challenges - Negative impact on labor costs ■Results - Cost reduction - Stable quantity assurance possible *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine

We would like to introduce a case study of the "automation of manual sheet cutting" handled by Takaki Manufacturing Co., Ltd. In this case, the operator was cutting only the unnecessary parts of the sheet attached to the product's ring, which required one part-time worker to be dedicated to the task, putting pressure on labor costs. Additionally, there were safety and health issues due to the use of cutters. Therefore, we developed and implemented a device that automatically cuts the sheets attached in a ring shape. As a result, the need for an operator was eliminated, and while maintaining the production quantity per hour, we successfully reduced labor costs. 【Case Overview】 ■Challenges - Pressure on labor costs - Safety and health issues ■Results - Cost reduction - Prevention of human error - Multifaceted effects of process automation - Strengthening of quality control systems *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case where Takaki Manufacturing Co., Ltd. automated visual inspections conducted by humans. In food factories and similar settings, it is still common to inspect for scratches on materials flowing on conveyors through manual visual checks by operators. In response, our company proposed changing the inspection method to use line cameras for inspecting the materials, thereby automating the inspection process and reducing labor costs. Not only does this address cost issues, but the key point of automation is eliminating the need for manual visual inspections by operators, which helps prevent overlooking scratches and eliminates human errors that cannot be avoided, thereby strengthening the quality control system. 【Case Overview】 ■Challenges - Overlooking scratches - Unpreventable human errors ■Results - Automation of the inspection process - Reduction of labor costs - Strengthening of the quality control system *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

We would like to introduce the "Rescue Stretcher" developed by Takaki Manufacturing. This stretcher is designed to transport a stretcher with an injured person directly onto it. Additionally, it incorporates brakes, foot pedals, and dampers, ensuring safety considerations are taken into account. If you request sheet metal processing, machining, or the incorporation of purchased items, we will manufacture products tailored to your needs based on the selection of suitable suppliers. 【Features】 ■ Size: 960×2400×880(H) ■ Material: Painted steel *For more details, please refer to the PDF document or feel free to contact us.

• Other safety and hygiene products

We would like to introduce the "Miniature RYAKAR and Display Case" crafted by Takaki Manufacturing. The material is made entirely of stainless steel, but to enhance the texture, some parts are decorated with brass, copper, and rubber. This product is a refined version of the original ryakar, focusing on aesthetics with attention to small details and a mirror finish. The accompanying small items, such as a bamboo broom, rake, bucket, and fallen leaves, are all made from metal from scratch. 【Features】 ■ Crafted with a focus on small details and mirror finish ■ Fully mirror-finished ■ Scale is 1/12 of the actual size ■ Size: W320mm × D240mm × H200mm *For more details, please refer to the PDF document or feel free to contact us.

• stainless

We received a request from a customer to create a fixture, similar to a container, for use during prototyping, and we would like to introduce a case where we manufactured a "stage fixture." Considering the weight, we chose aluminum as the material, and since strength and precision were also necessary, we opted for machining instead of bending the plate. We applied surface treatment to enhance corrosion resistance and ensured that only the critical dimensions were finished with high precision while keeping the budget in mind. We created a cross-shaped groove of 0.3mm to serve as a marker, making it easier to set the target object on the container's stage, which pleased the customer. 【Features】 ■ Industry: Industrial Equipment ■ Size: 100mm × 100mm × 100mm ■ Material: Aluminum ■ Cross grooves for easy visual identification of the center ■ Precision: General tolerance, with some high precision *For more details, please refer to the PDF document or feel free to contact us.

• Inspection fixture

The "Clean Station" is a stainless steel garbage collection box. The standard model is available in three sizes, and being made of stainless steel, it is resistant to rust and has excellent durability. We also offer an expanded product with a width of 2200mm and a depth of 1200mm. Please feel free to contact us when you need it. 【Features】 ■ Made of stainless steel ■ Strong against rust and excellent durability ■ Prevents garbage scattering by cats and birds ■ Available in three sizes ■ Size: Width 2200mm × Depth 1200mm × Height 860mm *For more details, please refer to the PDF document or feel free to contact us.

• Other consumables

The "aluminum nozzle arm" is a machined product that has undergone black anodizing treatment. The nozzle is processed from the tip to the handle, creating a structure that allows for the suction of products. Holes are machined in the nozzle part, and a plug is manufactured through lathe processing and then press-fitted. After that, anodizing treatment is performed. Takaki Manufacturing has a proven track record of handling various shapes of semiconductors and ICs. If you are facing similar issues with nozzle arms or related projects, please feel free to contact us. 【Features】 ■ Made of aluminum ■ Nozzle arm ■ Size: Width 22mm × Height 47mm × Total Length 68mm ■ Material: A5052 black anodized *For more details, please refer to the PDF document or feel free to contact us.

• nozzle

We would like to introduce the "Metal Ramp" manufactured by Takaki Seisakusho. It is made of stainless steel and aluminum to prevent rusting even when exposed to water, as it is used in food-related factories. The ramp is designed with hinges at the top to ensure that there is no gap between the ramp and the step. Additionally, we visited the site for measurements and drafting during the manufacturing process. Our company also offers measurement, drafting, and proposals upon customer request. Please feel free to contact us if you have any concerns. 【Features of the Metal Ramp】 ■ Made of stainless steel and aluminum for use in food-related factories ■ Resistant to corrosion and rust, lightweight, and highly rigid ■ Designed with hinges at the top to prevent gaps between the ramp and the step *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

Our garbage collection box, "Clean Station," is highly durable and suitable for installation at garbage collection sites. It features a garbage inlet with a single-panel door and mesh sides, which prevents dogs, cats, and birds from rummaging through the trash. We recommend its use in community associations, apartments, and housing complexes. Additionally, we offer three standard sizes, with the largest type, "NT-6," capable of holding approximately 14 bags of 45L garbage. Custom-made options to fit your installation location are also available, so please feel free to consult with us. 【Features of Clean Station】 ■ Made of stainless steel, resistant to rust and extremely durable ■ Garbage inlet with a single-panel door and mesh sides ■ Three standard sizes available （Largest type "NT-6": storage capacity approximately 14 bags of 45L garbage） ■ Custom-made options available to fit your installation location *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other safety and hygiene products

We would like to introduce the "Custom Order TYPE Tool Storage Box" manufactured by our company, which is used in the semiconductor manufacturing process. We received a request from a customer to create a box with fixed storage locations for each part of the tool set, which involved measuring, designing, and manufacturing. Since the shape and depth vary for each part, we prepared several types of materials with different thicknesses of a resin called PE Light, which were laminated together to create a layered structure. [Case Overview] ■ Industry: Semiconductor ■ Process: Post-process of semiconductor manufacturing ■ Size: Up to 1000mm ■ Features: Custom order ■ Material: PE Light *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce our steel "suspension cart" that we provided. We received an inquiry from a customer who was having trouble finding a suitable supplier, and we proposed and manufactured the product based on the actual item. The cart is made of painted steel and incorporates springs purchased from the manufacturer between the upper and lower platforms, designed to absorb shocks when traveling on rough terrain, effectively functioning as a damper. 【Case Overview】 ■ Industry: Industrial Equipment ■ Process: Transportation ■ Features: Cart with shock absorption function ■ Size: 900×1800×600(H) ■ Precision: ±1mm ■ Material: Painted steel *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

Here is a case study of the "Side Back Stay for Motorcycles" that we provided. The customer brought in a wooden mold they made themselves and requested, "I would like this to be made in metal." We then created a drawing from the wooden mold and manufactured it using SS400 (steel) t6.0 plate and Φ6 round bar of the same size. When we actually attached it to the motorcycle, the underside of the bag mounted on the stay hit the exhaust, so we readjusted the angle and length of the stay. We performed surface treatment with polished chrome plating to match the color tone of the motorcycle's plated parts, and the production was completed. [Case Overview] ■ Industry: Other General ■ Material: Steel + Polished Chrome Plating ■ Size: Approximately 500mm × 250mm (SS400, t6.0) ■ Precision: Fitting to the actual item *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce the resin machined products used in the inspection process of semiconductors manufactured by our company. There were concerns that the existing resin nozzles (conductive MC nylon) had weak durability and strength, so we produced prototypes using two types of resin. While not as robust as stainless steel, the machinability is good, and the dimensional accuracy fell within expected ranges. 【Case Overview】 ■ Industry: Semiconductors ■ Materials ・ White nozzle: Semitron ESd225 (static dissipative) ・ Black nozzle: Ketron CA30 PEEK (conductive) ■ Size: Tip diameter φ3.5, center hole φ1.5 ■ Accuracy: General tolerance ■ Process: Inspection process *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce our sheet metal processing products, which are made by welding thick and thin plates and finishing them with buffing. We received a request to extend an existing stainless steel rail, and we created a sample to check the appearance and step after welding the thin plate. Since the surface requires strength, we performed bevel processing to add weld material, followed by grinding to achieve a smooth surface, and then conducted buffing to minimize the visibility of the weld seam. Additionally, as the product will actually pass over the surface, we have minimized the step to ensure smooth flow of the product. [Case Overview] ■ Industry: Semiconductor/Food/Construction ■ Material: SUS304 Surface #400 ■ Size: t12, t1.5 ■ Precision: General tolerance ■ Process: Transport *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce the processed products made using the transparent PVC provided by our company. Due to the structure of the product, where the internal condition cannot be understood without removing screws, maintenance is poor. We received a request to improve this by making the cover transparent, allowing for visual confirmation. We borrowed the actual product, removed the parts, and measured the dimensions. Based on the measurement data, we officially created the drawings and manufactured the cover. The key point was to carefully consider the areas to be made transparent while disassembling the parts for production. [Case Overview] ■ Industry: Semiconductor-related ■ Material: Transparent PVC ■ Size: 100×150×60 ■ Precision: General tolerance ■ Process: Transport process *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce our "Stainless Steel Seismic Bracket" that we provide. After cutting the material from a 15mm thick stainless steel plate, we considered the cost/strength requested by the customer and manufactured a sturdy bracket with minimal bending radius processing, without welding. Since it is made of stainless steel, it has low rust occurrence and is suitable for use in environments such as clean rooms in factories. 【Case Overview】 ■Industry: Semiconductor-related ■Material: SUS304 (such as No.1 material) ■Size: Outer diameter 300mm, plate thickness 15mm ■Precision: 0.1mm ■Process: Transport process *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce a case study of the "transport cart with storage shelves" that we have developed. This product features a foldable shelf, allowing it to serve dual purposes: during transportation, the shelf can be stored away to carry items, and when stationary, the shelf can be expanded to be used as a workbench. The material is stainless steel, but we can also manufacture a painted type in iron according to your requests. Additionally, we can process just the shelf part to be retrofitted onto existing carts. 【Case Overview】 ■ Industry: Semiconductor/Food ■ Material: Stainless Steel ■ Size: Custom size as requested ■ Precision: ±0.3 ■ Process: Transport *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce a resin-made additional component manufactured by our company, which is used in the semiconductor manufacturing process. This resin product requires maintenance, but due to its opaque nature, it is difficult to determine the timing for maintenance. Therefore, we received a request to make it transparent. We processed the resin component entrusted to us by cutting it to create an opening, welding a frame made of the same material, and then securing a rubber packing and a transparent cover to the welded frame with screws to create a window, allowing visibility inside. [Case Overview] ■ Industry: Semiconductor-related ■ Material: Resin, transparent PVC for the window, acrylic ■ Size: 180mm x 80mm ■ Precision: General tolerance ■ Process: Transport *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce our "container jig" designed for sorting and transporting parts by section for assembly and storage. Since the containers are carried by hand, we have thoroughly removed any burrs, especially around the handle area, to prevent injuries. Additionally, the containers hold assembly parts, so we have welded a backing plate to enhance wear resistance, and the surface of the case features pockets for inserting plates that indicate usage areas and other information. 【Case Overview】 ■Industry: Semiconductor-related industrial equipment ■Material: SUS304 2B ■Size: 600mm × 320mm × h200 ■Precision: ±0.2mm ■Process: Manufacturing and cleaning *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

Here is an example of a SUS tank that we provided, which was roll-bent from stainless steel plates and then welded together. The thickness of the SUS plates used is t=2.0 for the roll-bent cylindrical body and the reinforcement/closing plates, and t=3.0 for the bottom of the cylinder, using 2B material (unpolished material). After individually creating each part, the roll-bent cylindrical body and the bottom plate were joined together by continuous welding, and a reinforcement/closing plate approximately 20mm wide was attached over the joint area using intermittent welding. 【Case Overview】 ■Industry: Chemical-related ■Material: SUS304 2B ■Size: Φ300×H800 ■Accuracy: ±1.0 ■Process: Other *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce examples of processed products made from punched sheet metal that our company provides. Most processing requests are for thicknesses ranging from t1.0 to 2.0mm, with materials including stainless steel, iron, and aluminum. For iron, products such as covers, tops, and panels are created after painting and surface treatment. Using ready-made perforated metal can lead to issues such as limited design flexibility due to the inability to change dimensions and difficulties in purchasing only the necessary sizes, resulting in material waste. 【Case Overview】 ■ Industry: Semiconductor, Food, Construction ■ Materials: SUS, Iron, Aluminum ■ Sizes: Various, large and small ■ Precision: JIS, general sheet metal tolerances ■ Processes: Transport processes, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce the "stainless steel cover" used in semiconductor-related equipment that we manufactured. It is produced in a three-part assembly, with the main body and the left and right tapered sections welded together. The surface is finished by building up the weld material, grinding it down, and then buffing to eliminate the seams of the weld. Such polished components are often used in visible areas near the equipment's operation panel and in parts that are sensitive to dust. It is also possible to achieve a hairline finish through similar processes. [Case Overview] ■ Industry: Semiconductor-related ■ Material: Stainless steel ■ Size: t1.5 ■ Precision: ±0.3 ■ Process: Equipment *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing