多田プラスチック工業 List of Products and Services

Gas-assisted molding (AGI) automotive parts (outer handles) PC/PET By using gas injection (AGI molding method), we solve the issues of conventional injection molding and achieve high-level dimensional accuracy that was previously difficult. Hollow molding that considers product rigidity improvement, warpage reduction, shrinkage improvement, and weight reduction is possible. Instead of maintaining high pressure after resin filling in general injection molding, nitrogen gas is injected to maintain pressure (low pressure) from inside the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and flash that were drawbacks of conventional molding. 【Specifications】 ■ Material: Resin, engineering plastics, general-purpose plastics ■ Lot: 1,000 to 100,000 pieces ■ Accuracy: 0.1mm to 1/100mm ■ Industry: Batteries, automotive (mass production), automotive electrical components *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts

This is a proposal for urethane adhesive bonding of dissimilar materials. With the aim of weight reduction and environmental benefits (improved fuel efficiency), there is an increasing trend of bonding different materials such as stainless steel and plastics, particularly in the housing and automotive sectors. Additionally, it allows for flexible design. 【Specifications】 ■ Materials: Resin, urethane, thermosetting resin ■ Lot size: 1,000 to 10,000 pieces ■ Industries: Automotive (mass production), IT/mobile, construction components *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Processing Contract

At Tada Plastic Industry, we solve the issues of conventional injection molding with gas injection (AGI molding method) and achieve high-level dimensional accuracy that was previously difficult to attain. Hollow molding that considers product rigidity enhancement, warpage improvement, shrinkage reduction, and weight reduction is possible. Instead of maintaining pressure after resin filling in general injection molding, nitrogen gas is injected to maintain pressure from inside the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and flash that were problems in conventional molding. 【Features】 ■ High rigidity and high strength ■ Good appearance quality (high gloss) ■ High durability ■ Reduction of component parts ■ Weight reduction ■ Cost reduction and improved recyclability *For more details, please refer to the PDF materials or feel free to contact us.

• Other Auto Parts

This is an introduction to the information display reflection. (It displays settings such as air conditioning temperature.) To emphasize optical characteristics, there are high quality requirements for flatness and positional accuracy, and anti-reflective coating is applied inside the molding. 【Specifications】 ■ Material: Resin, engineering plastics, general-purpose plastics ■ Lot: 1,000 to 100,000 pieces ■ Industry: Automotive (prototype), Automotive (mass production) *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts

We performed insert molding of color nuts in 4 types at 12 locations. Dimensional stabilization was achieved through automatic insertion using a multi-joint robot on a horizontal molding machine. To ensure quality stability of automotive capacitor components (with inverter), we conducted flow analysis and created molds. 【Specifications】 ■ Material: Super engineering plastics, engineering plastics, glass fiber resin ■ Lot size: 1,000 to 100,000 pieces ■ Precision: 1/100 to 1/1000 mm ■ Industry: Batteries, automotive (mass production), automotive electrical components *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts

Automotive Parts (Exterior Parts, Interior Parts) Injection Molding - Resin Interior Parts (1) Meter Light Guide Plate (2) Cup Holder Assembly (3) Console Assembly (4) Navigation-related HUD (5) Information Display - Resin Exterior Parts (1) Visor (2) Lamp Cover (3) Fender PE (4) Backup Camera Cleaning Unit (5) Outer Handle - Gas Injection Molding Example) Outer Handle PC/PET - Addressing issues of conventional injection molding, including dimensional accuracy (6) Roof Rail - Gas Injection Molding - To reduce weight, engineering plastics (PA66) are used - For thick-walled molding, hollow gas injection method is adopted - Some assembly proposals are possible - Proven molding experience with glass content (PA6GF, PA66GF) (7) Wire Harnesses, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Other Auto Parts

At Tada Plastic Industry, we offer precision molding and anti-reflective coating, as well as masking painting for coatings and electroforming jigs. (1) Automotive multimedia-related component display system - Injection molding for in-vehicle head-up displays (HUD) - High quality requirements for flatness and positional accuracy due to the emphasis on optical properties - Anti-reflective coating applied inside the mold (2) Automotive multimedia-related component display system - Injection molding for meters (sub-meters) *HUD projects various information onto the windshield. 【Specifications】 ■ Material: Resin, engineering plastics, general-purpose plastics ■ Lot: 1,000 to 100,000 pieces ■ Accuracy: 1/100 to 1/1000 mm ■ Industry: Automotive (prototype), Automotive (mass production) *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts

Automotive Parts (Powertrain Related) - Automatic Insert Molding (Injection Molding + Nuts) Reactor Component Housing (1) Insert molding of nuts (2) Dimensional stabilization through robot automatic insertion using horizontal molding machines (3) Compatible with super engineering plastics (PPS GF + MD) 40-55 (4) Applications: Powertrain related (PCU) components, in-vehicle reactor component housing (5) Weight reduction through metal alternatives (aluminum) 【Specifications】 ■ Material: Resin, super engineering plastics, glass fiber resin ■ Lot size: 1,000 to 100,000 pieces ■ Precision: 1/100 to 1/1000 mm ■ Industry: Automotive (prototype), automotive (mass production), automotive electrical components *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts

■Automated Insert Molding for Automotive Components ・Powertrain-related parts ・Power Control Unit (PCU) (1) Capacitor Component Housing ・Onboard Inverter (2) Reactor Component Housing With multi-axis robots, high-precision automated insert molding is possible. 【Specifications】 ■Material: Resin, Super Engineering Plastics, Glass Fiber Reinforced Resin ■Lot Size: 1,000 to 100,000 pieces ■Precision: 1/100 to 1/1000 mm ■Industry: Automotive (Prototype), Automotive (Mass Production), Automotive Electrical Components *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts

We offer a compact, lightweight, high-pressure, and low-noise "Small DC Diaphragm Pump." This product is self-priming and does not require priming water, and it can be used for both gases and liquids. It is made from SPS resin, making it compatible with a variety of liquids and temperatures. We provide rubber components in NBR, EPDM, fluorine, and other materials. In addition, we also offer a "Small DC Centrifugal Pump" designed for long life and toughness. 【Features of the Diaphragm Pump】 ■ High pressure, low noise ■ Compact, lightweight ■ Brushed motor: DC 3V to 24V ■ Brushless motor: DC 12V to 24V ■ Compatible with various fluids and temperatures (can pump ink and hot water) *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Contract manufacturing
• Other pumps

Our company develops its own pumps. The "Diaphragm Pump" is a compact small DC pump weighing 63g. Thanks to its robust design, it features a compact body with low power consumption while providing high pressure and flow rate. Additionally, it is self-priming and does not require a specific installation location. Furthermore, through the use of fluid analysis technology in its internal structure design, we have successfully achieved even lower noise levels while maintaining high efficiency. We are committed to our unique resin molding technology, which realizes excellent cost performance and weight reduction. 【Features】 ■ High vacuum, high pressure ■ Low noise ■ Low cost ■ Widely applicable for gases and liquids ■ Compact size (63g) *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The "centrifugal pump" is a compact, self-developed small DC pump weighing 86g. By using resin for the mounting part and integrating it with the casing, we have successfully achieved significant cost reduction and weight savings. We have realized a lifespan performance that sufficiently exceeds the total durability time of 250 hours required for general household appliances, and we also offer a long-life type that employs a brushless motor. 【Features】 ■ 20 million units delivered (as of February 2010) ■ Excellent cost performance ■ Utilizes a magnetic coupling method that takes advantage of magnetic force ■ High durability performance ■ Compact size (86g) *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements
• Contract manufacturing
• Other pumps

We have created a durable shoulder bag using high-performance urethane with excellent thermal insulation properties. A vacuum insulation option with even higher thermal insulation is available upon request. It accommodates sizes of 10L, 20L, 30L, 40L, and 60L. 【Features】 - Uses high-performance urethane (cyclopentane material) with excellent insulation and environmental properties. (It is approximately 30% more efficient compared to standard foamed PS (0.034W/mk).) - High airtightness achieved through integrated inner box molding. - Allows for internal temperature checks without opening the lid. *Specifications for the thermometer can be discussed separately. - Durable shoulder bag type. - Made from materials with a zero ozone depletion potential and extremely low global warming potential. *For more details, please download the PDF or feel free to contact us.

• plastic
• Other packaging materials

Wipeable with disinfectant spray partition (aluminum frame) As a measure against droplets from the new coronavirus, it can be washed with water. The surface is made of resin board, and the frame is made of aluminum, making it safe. □□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□ Tada Plastic Industry Co., Ltd. 2-12-8 Tsudo, Fujiidera City, Osaka Prefecture 583-0037 TEL: 072-952-6163 FAX: 072-952-0910 http://www.tadapla.co.jp Turning ideas into "forms" with technology. Fusion of technologies - Injection molding - Urethane molding - Micro pumps - Precision rubber molding □□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□

• plastic
• others

Dimension management in microns is possible. Precision injection molding of automotive and robot parts with a dimensional tolerance of 0.005mm (Down to 0.1 micron level) Example: Oil control valve (metal alternative)

• lens

Proposal for Insulated Delivery Box 29L Maintains the temperature of ice packs for 9.5 hours (below 10°C) 1. No need for expensive mold investment 2. Size can be developed freely 3. High-performance polyurethane is used as insulation material. It allows for long-term cooling. 4. Lighter materials are used compared to general cooler boxes, achieving over 30% weight reduction. Medium Size Maintains the temperature of ice packs for 9.5 hours (below 10°C) Internal dimensions: 310mm (H) x 440mm (W) x 215mm (D) External dimensions: 390mm (H) x 520mm (W) x 295mm (D) Capacity: 29L Weight: 3kg * Insulated partition can be installed * Comes with shoulder strap * Equipped with anti-theft wire Since there is no need for expensive mold investment, specifications such as changing the thickness of polyurethane can be easily modified to meet the required insulation performance. Other Size and Design Options 1. Basic color changes are possible (gray, silver, etc.) 2. Printing of logos and other designs is possible 3. Customization for small lot sizes is possible

• Other packaging materials

Proposal for a 70L Delivery Box for Cool Delivery with Reduced Re-delivery and Drop-off Options Size 　External dimensions: 390mm (H) × 465mm (W) × 710mm (D) 　Internal dimensions: 310mm (H) × 385mm (W) × 620mm (D) 　Capacity: 70L 　Other sizes can also be developed Cooling Performance 　Maintains a temperature below 30°C for an extended period inside the delivery box under direct sunlight Other Specifications 　・Compatible with security locks 　・Compatible with anti-theft chains 　・Logo printing available □□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□ Tada Plastic Industry Co., Ltd. 2-12-8 Tsudo, Fujiidera City, Osaka Prefecture 583-0037, Japan TEL: 072-952-6163 FAX: 072-952-0910 http://www.tadapla.co.jp We turn ideas into "forms" with technology. Fusion of Technologies 　Injection Molding 　Urethane Molding 　Micro Pumps 　Precision Rubber Molding □□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□□

• plastic
• Other packaging materials

Proposal for Insulated Delivery Boxes: 20L, 29L, 225L 1. No need for expensive mold investment. 2. Sizes can be developed freely. 3. High-performance urethane is used as insulation material, allowing for long-lasting cooling. 4. Lighter materials are used compared to typical cooler boxes, achieving over 30% weight reduction. Since there is no need for expensive mold investment, it is easy to make specification changes, such as adjusting the thickness of the urethane, to match the required insulation performance. Other size and design options: 1. Basic color changes are possible (gray, silver, and others). 2. Printing of logos and other designs is possible. 3. Customization for small lot sizes is available.

• Other packaging materials

Proposal for Insulated Delivery Box 20L Maintains the temperature of the ice pack for 12.5 hours (below 10°C) 1. No need for expensive mold investment 2. Size can be developed freely 3. Uses high-performance polyurethane as insulation material. Capable of long-term cooling. 4. Uses lighter materials than typical cooler boxes, achieving over 30% weight reduction. Small Size Maintains the temperature of the ice pack for 12.5 hours (below 10°C) Internal dimensions: 345mm (length) × 275mm (width) × 215mm (height) External dimensions: 425mm (length) × 355mm (width) × 295mm (height) Capacity: 20L Weight: 2kg * Equipped with anti-theft wire Since no expensive mold investment is required, specifications such as the thickness of the polyurethane can be easily changed to match the required insulation performance. Other Size and Design Options 1. Basic color changes are possible (gray, silver, etc.) 2. Printing of logos and other designs is possible 3. Customization for small lot sizes is possible

• Other packaging materials

Our company uses cyclopentane materials to achieve environmental harmony, and we design and mold "non-fluorinated formulations" of rigid polyurethane that have a zero ozone depletion potential and an extremely low global warming potential to meet the specifications requested by our customers. Rigid polyurethane has a history of about 40 years, during which we have enhanced insulation performance and technology, utilizing high-pressure foaming methods such as open-cell and multi-stage press foaming, achieving an initial thermal conductivity value of 0.021 W/mk in terms of performance. **Features** - Uses materials with a zero ozone depletion potential and an extremely low global warming potential - Achieves an initial thermal conductivity value of 0.021 W/mk in terms of performance - Utilizes cyclopentane, which has high insulation properties among urethanes ★ We will introduce examples of molded products tailored to customer requests. *For more details, please refer to the PDF document or feel free to contact us.*

• plastic
• others

This catalog includes frequently asked questions and answers received by Tada Plastic Industry. We will answer questions such as, "Does the pump have self-sufficiency?" and "Can I buy a sample from just one piece?" 【Contents (excerpt)】 ■ Where is the production location? ■ Please tell us about your track record. ■ Is custom support available? ■ Is it possible to send chemicals, etc.? ■ How can pump errors be detected? *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Other pumps

In our company, we introduced cyclopentane foaming equipment in 1994 to promote environmental harmony (using materials with an ozone depletion potential of zero and an extremely low global warming potential). We have a history of about 40 years with polyurethane foam, during which we have enhanced insulation performance and technology. By employing high-pressure foaming methods such as open-cell and multi-stage press foaming, we have achieved an initial thermal conductivity value of 0.021 W/mk. We also set the core density to match the performance requirements of our customers. 【Features】 ■ Uses materials with an ozone depletion potential of zero and an extremely low global warming potential ■ Achieves an initial thermal conductivity value of 0.021 W/mk in terms of performance ■ Core density is set *For more details, please refer to the PDF materials or feel free to contact us.

• plastic
• others

At Tada Plastic Industry, we handle "ultra-compact diaphragm pumps." The machine itself can be miniaturized, allowing for precise suction and discharge tailored to specific applications. We have a proven track record with small gas detectors, cooking devices, and more. We encourage detector manufacturers, other inspection equipment manufacturers, and home appliance manufacturers to make use of our products. 【Features】 ■ Ultra-compact with a diameter of φ15 ■ Durability of 200 hours ■ Customizable design for various applications ■ Proven track record with small gas detectors, cooking devices, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

Soft polyurethane foam is flexible and has a pleasant feel, widely used as cushioning material for automotive seat cushions, chairs, mattresses, and even as kitchen sponges in general households. Additionally, it can easily deform under compression, allowing for profile processing and cutting, and various processing methods such as thermal wire processing can be utilized. This enables the production of specialized shapes like microphone windshields and profile products with uneven patterns, offering characteristics that are hard to achieve with other soft foam materials. Our company provides a wide range of support from planning to mass production. 【Features】 ■ Various physical properties and performance can be imparted according to requirements ■ Cutting and molding processing in various shapes are possible ■ Various adhesive and integrated processing methods can be selected according to the application *For more details, please download the PDF or feel free to contact us.

• Other Auto Parts

Uses high-performance urethane (cyclopentane material) with excellent thermal insulation and environmental properties. Thermal conductivity: 0.021 W/mk (initial value) (Approximately 30% higher performance compared to general foamed PS (0.034 W/mk).)

• Other packaging materials

Proposal for a Refrigerated Delivery Box 225L 1. No need for expensive mold investment 2. Size can be developed freely 3. High-performance polyurethane is used as insulation material, allowing for long-lasting refrigeration. 4. Lighter materials are used compared to typical cooler boxes, achieving over 30% weight reduction. Large Size Internal dimensions: 620mm (length) × 615mm (width) × 590mm (height) External dimensions: 700mm (length) × 695mm (width) × 670mm (height) Capacity: 225L Weight: 8kg * Equipped with a handle Since there is no need for expensive mold investment, it is easy to make specification changes, such as adjusting the thickness of the polyurethane, to match the required insulation performance. Other Size and Design Options 1. Basic color changes are possible (gray, silver, and others) 2. Printing of logos and other designs is possible 3. Customization for small lot sizes is available

• Other packaging materials

Proposal for Cold Delivery Boxes: Size and Design Variations 1. No need for expensive mold investment. 2. Sizes can be developed freely. 3. High-performance urethane is used as insulation material, allowing for long-lasting cold retention. 4. Lighter materials are used compared to typical cooler boxes, achieving over 30% weight reduction. Since expensive mold investment is not required, it is easy to make specification changes, such as adjusting the thickness of the urethane, according to the required insulation performance. Size and Design Variations: 1. Basic color changes are possible (gray, silver, and others). 2. Printing of logos and other designs is possible. 3. Customization for small lot sizes is available.

• Other packaging materials

Our injection molding division is equipped with molding machines ranging from 20t to 450t, handling products such as automotive parts, electronic devices, and medical equipment. We are actively engaged not only in equipment but also in the development of highly original molding technologies, utilizing our unique production management system to meet customer demands for delivery times, costs, required quality, and reduced lead times. Additionally, we are focusing on consistent surface treatment processing and decorative technologies, as well as welding technologies from injection molding. 【Main Injection Molding Technologies】 ■ Gas-assisted molding (AGI/GIM molding method) ■ Injection compression molding ■ Partial compression molding ■ Thin-walled molding ■ Automatic insert molding ■ Plastic magnet molding *For more details, please download the PDF or feel free to contact us.

• Other Auto Parts
• Other machine elements
• Contract manufacturing