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  3. ダイコー 本社
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ダイコー 本社

EstablishmentJune 1984
capital1000Ten thousand
number of employees80
addressOsaka/Nishinari-ku, Osaka-shi/Nanjin Guard 4-4-12
phone06-6657-0374
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last updated:Dec 02, 2025
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有機溶剤・薬品・食品対応 有機溶剤・薬品・食品対応
Rubber products Rubber products
Resin products Resin products
緩衝・防音・断熱 緩衝・防音・断熱
金属 金属
Insulation-related products Insulation-related products
List of Our Brand Gaskets and Packing List of Our Brand Gaskets and Packing
紡績品 紡績品
水・油系流体 水・油系流体
電気絶縁 電気絶縁
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蒸気・高温・高圧系 蒸気・高温・高圧系
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タイガースポリマー株式会社 タイガースポリマー株式会社
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Processing examples of small-diameter ring-shaped gaskets.

Compatible with small diameter rings using water jet processing.

■Overview of Processing Example Product Name: TOMBO No.1995 Gasket Dimensions: 22×16×1t (Inner Diameter Tolerance 0 to +0.5) This processing example involves the production of a small-diameter ring-shaped gasket using TOMBO No.1995. Due to the small diameter and specified inner diameter tolerance, water jet processing was adopted to achieve both shape reproducibility and dimensional accuracy. By adjusting the cutting conditions and cutting sequence, a finish that considers assembly compatibility has been realized.

  • Composite Materials

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Processing example of PVC plate in irregular hexagon shape.

Support for irregular contours using water jet processing.

■Overview of Processing Example Product Name: PVC Plate Irregular Hexagonal Parts Dimensions: 120W × 136L (R5-4) This case is a processing example of PVC plate parts used inside industrial equipment. The outer shape is an irregular hexagon, and since standard sizes could not accommodate this, custom processing was required. Under conditions where mounting accuracy and shape reproducibility are demanded, water jet cutting was adopted, allowing for processing according to the drawings without the use of a die, resulting in stable quality production.

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Processing examples of natural rubber white inspection port gaskets.

Supports curved shapes with water jet processing.

■Overview of Processing Example Product Name: Inspection Port Gasket Dimensions: 146.35W × 270L (Opening Angle 176°, Plate Thickness 5t, Mounting Holes φ8・φ10) This processing example is for a gasket designed for the inspection port of equipment. To ensure dimensional accuracy and shape reproducibility for the specifications that include curved contours and mounting holes, water jet processing has been adopted.

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Examples of processing for well packings

Supports notching shapes with water jet processing.

■Overview of Processing Example Product Name: Packing for Well Dimensions: Outer Diameter φ258 × Inner Diameter φ165.2 (P224) This processing example is for a packing used in the flange part of well equipment. It features a notched shape on the outer circumference and has eight evenly spaced bolt holes, designed with consideration for the installation position. For customers in the well equipment-related field, water jet processing is employed to ensure dimensional accuracy and shape reproducibility.

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Processing examples of soft PVC transparent gaskets

Precision ring shapes compatible with water jet processing ■ Overview of processing examples

■Overview of Processing Example Dimensions: 74φ × 49φ This example involves the processing of a transparent ring-shaped gasket made of soft PVC (transparent) for use inside a device. Water jet processing, which does not cause thermal effects, was adopted to ensure visibility for applications where it is necessary. It ensures reproducibility of inner and outer diameter dimensions and stable appearance quality, contributing to ease of handling during assembly.

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CR rubber flame-retardant type gasket

Compatible with small diameter hole processing using water jet machining.

■Overview of Processing Example Product Name: CR Rubber Flame Retardant Gasket Dimensions: 1t 60W×105L Specifications: φ3.5 hole × 4 This is a thin gasket made from CR rubber flame retardant type (equivalent to UL94V-0). It has a 60mm × 105mm outer shape with four small diameter φ3.5 holes processed. By adopting water jet processing for the thin and small diameter hole specifications, we have suppressed thermal effects and achieved stable dimensional accuracy.

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Examples of processing vibration-damping rubber gaskets

Supports octagonal shapes with water jet processing.

■Overview of Processing Example Product Name: Vibration-Damping Rubber Packing Dimensions: t3 × 90W × 90L This processing example involves the manufacturing of vibration-damping rubber packing used for vibration control in equipment. The specification features an octagonal shape, requiring adaptation to the installation conditions. To ensure dimensional reproducibility and stable processing accuracy, water jet cutting has been adopted.

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Processing examples of NBR rubber gaskets with washi adhesive.

Supports positioning accuracy with water jet processing.

■Overview of Processing Example Product Name: Washi Adhesive Gasket Dimensions: As specified in the drawing This processing example involves the production of a washi adhesive gasket used for sealing applications in equipment housings. The outer and inner periphery processing in a frame shape was specified, requiring positioning accuracy and stable reproducibility during assembly. To avoid thermal effects and material deformation, water jet processing was selected, achieving a balance between dimensional accuracy and assembly compatibility.

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Processing examples of NBR sponge frame-shaped seals.

Compatible with a two-part structure using water jet processing.

■Overview of Processing Example Product Name: Frame-Shaped Seal (Two-Part with C) Dimensions: t3 × 416W × 1280L (φ9-16) This processing example involves the production of a frame-shaped sealing material used in industrial equipment enclosures. Given its long length and the shape that surrounds an opening, a two-part structure and a positioning C shape were specified to consider the assembly workability and transportability on-site. The client's industry is related to industrial equipment. To ensure prevention of misalignment during assembly and stable sealing performance, shape accuracy and reproducibility were emphasized. Water jet processing was selected for its flexibility in accommodating shape changes and divisions without using a die, achieving both dimensional accuracy and assembly compatibility, including at the division points.

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Processing examples of partially cut gasket lower parts.

Special shape support through water jet processing.

■Overview of Processing Example This case involves the processing of a gasket with a lower cut using the V6500 joint sheet. The outer circumference is primarily circular in shape, but it features a linear cut at the lower part of the gasket, which was specified to avoid interference with the equipment structure and surrounding components. The bolt holes are evenly spaced, requiring a balance between hole position accuracy and outer shape precision. In this case, water jet processing was adopted without using a die. By continuously processing the arc section and the lower cut section, we achieved the reproduction of the shape as per the design data and improved positioning accuracy during assembly.

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Processing examples of silicone rubber inspection port gaskets

Supports curved shapes with water jet processing.

■Overview of Processing Example Product Name: Inspection Port Gasket Dimensions: R382×R370 (Thickness 5t, Mounting Hole φ9) This processing example involves the manufacturing of a gasket for the inspection port provided in equipment. Water jet cutting is employed to ensure dimensional accuracy and shape reproducibility for the specifications that include both outer and inner shapes with curved contours and mounting holes.

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Processing example of branch-type two-pass gasket

Supports complex channel shapes with water jet processing.

■Overview of Processing Example Product Name: Branch-Type 2-Pass Gasket Dimensions: Outer Diameter φ173 × Inner Diameter φ127 (P153) This processing example involves the manufacturing of a branch-type 2-pass structure gasket used for piping and equipment. To ensure dimensional accuracy and shape reproducibility for the 2-pass shape with internal partitions and branch-type outer shape, water jet processing has been adopted.

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Examples of processing for water surface gauge gaskets

Long-length irregular shape support through water jet processing.

■Overview of Processing Example Product Name: Gasket for Water Level Gauge Dimensions: 10/34W × 346/370L This processing example involves the production of a gasket for a water level gauge used in thermal equipment. In addition to its elongated shape, it features openings with rounded ends, requiring uniform dimensional accuracy throughout its length. Given that the operating environment is in a high-temperature range, T-6750-S material was selected for its heat resistance and shape stability. Water jet cutting was employed for processing, allowing for the reproduction of the shape as per the drawings without imparting thermal effects or stress to the material.

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Silicone rubber (with adhesive) straight strip processing example

Silicone Rubber (Adhesive-Backed) Straight Strip Processing Example | Water Jet Processing

■Overview of Processing Example Product Name: Adhesive Silicone Rubber Strip Dimensions: 1t × 5W × 190L With a narrow width of 5mm and a total length of 190mm in a linear configuration, stable processing accuracy was required to minimize dimensional variation and distortion during cutting. In particular, adhesive materials are prone to dragging of the adhesive layer and irregularities on the cutting surface during blade processing, which can lead to unstable quality. In this case, by adopting water jet processing, a stable cut of the linear shape was achieved without applying heat or mechanical stress. This helped to suppress the peeling of the adhesive layer and enabled component supply that considered positioning accuracy and workability during the attachment process.

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Examples of processing Eptsealer corner-cut gaskets

Case study of Eptsealer corner-cut gaskets | High-precision cutting of foam materials using water jet processing.

■Overview of Processing Example Product Name: Eptsealer Corner Cut Packing Dimensions: 170□ × φ83 Specifications: EC110 (5t) + EE1010 (25t) with tape This case involves the processing of a corner packing made from EPDM foam material "Eptsealer." It has a structure with a central circular opening and is used for housing sealing applications. Due to the tape-attached specification, accuracy in the attachment position and stability of the outer dimensions were required. By using water jet processing, high-quality cutting surfaces with minimized deformation were achieved even with flexible foam materials.

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Processing examples of NBR rubber frame gaskets with inner and outer R.

Processing examples of NBR rubber frame gaskets with inner and outer R edges | High precision response through water jet processing

■Overview of Processing Example Product Name: Frame Gasket with Inner and Outer R Dimensions: Inner and Outer R Shape / Frame Shape (as specified in the drawing) This example involves the processing of an NBR rubber gasket used in the opening of a device. The inner and outer perimeters have R specifications, requiring interference prevention during assembly and stable sealing performance. By adopting water jet processing, which excels in shape reproducibility without the use of a die, we have manufactured it with precision as per the design.

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[TOMBO No. 1120 Processing Example] Gasket for Gear Case

Using our plotter processing machine, we manufacture gaskets for screw pump gear cases.

We would like to introduce a case where we manufactured a gasket for a screw pump gear case using the expansion graphite joint sheet "TOMBO No. 1120" with a thickness of 0.5mm, based on the drawings provided by the customer. The size is 220mm x 384mm, and the processing details include 14 bolt holes with a diameter of 14mm and 2 main port holes with a diameter of 130mm, which are precision tasks. Using our plotter processing machine, we accurately cut the very thin and delicate material according to the CAD data without damaging it. 【Processing Features】 ■ No die required, can handle from one piece ■ Precision cutting for thin materials ■ Easy repeat orders with data storage *For more details, please download the PDF or feel free to contact us.

  • Other processing machines

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Complete Guide to Three-Sheet Packing: Differences Between H, S, T, and F Types

Explanation of the differentiation among four types (H type, S type, T type, F type) according to surface pressure, as well as detailed selection criteria.

As a countermeasure against oil leaks in hydraulic equipment and transformers, the highly trusted "Three Sheet Packing (Viscous Body Impregnated Sheet Gasket)" is available. This special gasket manufactured by ThreeBond is a revolutionary material that combines the "ease of handling of solid sheets" with the "sealing properties of liquid gaskets." In this article, Daiko Co., Ltd. will explain the mechanism of the Three Sheet, the differentiation of four types according to surface pressure (H type, S type, T type, F type), and detailed selection criteria. *For more details on the column, you can view it through the related link. For more information, please download the PDF or feel free to contact us.

  • Sealing

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"IF-900-AF" specialized in steam resistance and chemical resistance【Technical Solution】

Overcoming the general weaknesses of fluororubber. An explanation of the special grade "IF-900-AF (Aflas/FEPM)."

When it comes to gaskets with strong heat and chemical resistance, fluororubber (FKM) is the common knowledge in many fields. However, even fluororubber has environments that can be a 'pitfall' where it can 'degrade in a short period of time.' These are the lines of 'steam (water vapor)' and 'strong alkali.' In this article, we will explain the special grade 'IF-900-AF (Aflas/FEPM)' produced by Iruma River Rubber, which overcomes the weaknesses of conventional fluororubber and achieves long life in harsh steam and chemical lines. *For detailed content of the column, please refer to the related link. For more information, feel free to download the PDF or contact us.

  • Rubber

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How to Choose Nylon Material: What is the Difference Between Nylon 6 and Nylon 66?

In addition to the two decisive differences (heat resistance, water absorption, impact strength), an explanation of "plant-based nylon 11" and "low water absorption nylon 12" is also provided.

"Nylon (Polyamide)" is widely used as an engineering plastic with excellent wear resistance and heat resistance, ranging from automotive parts to everyday goods. However, are you accurately understanding and selecting the differences between the representative grades "Nylon 6 (PA6)" and "Nylon 66 (PA66)"? In this article, we will explain the two decisive differences (heat resistance, water absorption, impact strength) as well as "plant-based Nylon 11" and "low water absorption Nylon 12," which have recently attracted attention as 3D printer materials. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.

  • Engineering Plastics

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【Copper Packing Selection Guide】What is the difference between C1100 and C1220?

Introducing Daiko's processing technology that prevents leaks with "yakinamashi."

In the world of industrial gaskets, "copper" is an essential material for handling "heat" and "electricity." However, there are two main grades of copper gaskets: "C1100 (tough pitch copper)" and "C1220 (phosphorus deoxidized copper)," and choosing the wrong one can lead to issues such as "cracking at the weld" or "not achieving the expected conductivity." In this article, Daiko Co., Ltd., a specialized manufacturer of industrial gaskets, explains the differences between these two copper grades and the importance of "annealing (softening treatment)" that dramatically enhances the sealing performance of copper gaskets. *For more detailed information, you can view the related links. For further inquiries, please feel free to download the PDF or contact us.*

  • Other metal materials
  • Sealing

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Explanation of the features and applications of polycarbonate (PC).

Explaining the features and applications of high-performance plastics that achieve both transparency and "shatter-resistant" strength.

When selecting plastic materials, have you ever faced the challenge of wanting "transparency to see the contents, but being afraid of breaking with glass or acrylic"? A suitable answer is polycarbonate (PC). In this article, we will explain polycarbonate, which boasts top-class impact resistance among engineering plastics, including its incredible strength, advantages and disadvantages, and points to note during processing. *For detailed content of the column, please refer to the related links. For more information, please download the PDF or feel free to contact us.*

  • plastic

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Explaining the structure that makes maintenance of the "Union" easier【Pipe Fittings】

I will explain the structure of unions, the correct construction methods, and the importance of "packing" and "seal tape" to prevent leaks.

In piping work, fittings that are always installed with future maintenance in mind are called "unions." Unlike regular fittings, which cannot be removed without cutting once connected, unions have the significant advantage of being "removable at any time." In this article, we will explain the mechanism of unions, the correct installation methods, and the importance of "packing" and "seal tape" in preventing leaks. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

  • Food and pharmaceutical standard seals and packing products
  • Pipe Fittings

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Cost advantages of PVC (polyvinyl chloride)

We will explain five technical features that are supported in the design and construction field.

There are many types of plastic materials, but nothing surpasses "polyvinyl chloride (PVC)" in terms of cost-performance balance. From water pipes to industrial tanks and building materials. Why is PVC still chosen so consistently? Here, we will explain five technical features that are supported in design and construction. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

  • plastic

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A thorough explanation of the characteristics of acrylic resin. Proposing window materials and gaskets together.

Acrylic resin suitable for device covers. The reasons for being chosen for its "transparency" and "safety" that surpass glass.

In the design of industrial machinery and analytical instruments, selecting the right materials for "covers" and "windows" to ensure internal visibility is crucial. Glass poses a risk of breaking and is too heavy, while polycarbonate does not fit the budget. In such cases, "acrylic resin (PMMA)" becomes a balanced option. This time, we will introduce three technical features that make acrylic suitable for industrial equipment, as well as precision processing services provided by Daiko Co., Ltd. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

  • plastic

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The true power of the absolute champion of stainless steel, "SUS304"【Technical Explanation】

A thorough analysis of the "three strengths" of SUS304 and its differences from SUS316.

"SUS304" is widely used in everything from household items to industrial equipment, to the extent that it is often referred to as "the quintessential stainless steel." From spoons and forks to building exteriors and piping in chemical plants, why is SUS304 continuously chosen? The reason is simply that "the balance of performance and cost is exceptionally good." In this article, we will explain the "three strengths" of SUS304 and the decisive differences between it and the higher-grade SUS316. *For detailed content of the column, please refer to the related link. For more information, feel free to download the PDF or contact us directly.*

  • stainless

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Reusing gaskets should generally be avoided! Three reasons why you should replace them.

Three Reasons Why You Should Replace Something That Seems 'Still Usable' and an Explanation of the Dangers of Asbestos

"The gasket removed during maintenance has no damage; can it be reused?" "I want to reuse a packing that has been used once to reduce costs." This is a common concern on site, but to put it simply, reusing gaskets is absolutely not allowed. Major manufacturers also stipulate that "gaskets are disposable (one-way) parts" as a principle. Why is it not permissible to reuse them even if they look clean? In addition to the physical mechanisms that can cause leaks due to reuse, we will also explain the risks of "asbestos" lurking in old equipment. *For detailed content of the column, you can view it through the related link. For more information, please download the PDF or feel free to contact us.*

  • Sealing
  • Piping and Piping Parts

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Adding significant value to gaskets and nameplates with a laser marker.

We propose a new management method utilizing the advanced machine "Keyence MD-U1000C" introduced by Daiko Co., Ltd.

In the management of factory equipment and product traceability, there is currently a shift away from "seals" and "ink printing." This change is driven by the wave of digitalization (DX) and the need to adapt to harsh on-site environments. Taking into account the trends in the industrial sector and the challenges on the ground, we propose a new management method utilizing the advanced machine "Keyence MD-U1000C," introduced by Daiko Co., Ltd. *For more detailed information, please refer to the related links. For further details, you can download the PDF or feel free to contact us.*

  • Laser marker

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A thorough explanation of the ironclad rules for "material selection" of O-rings.

The O-ring is the "key" that protects the heart of the machine. A thorough explanation of the ironclad rules for "material selection" that determines the lifespan of equipment.

Oil leaked from the gaps in the machine, causing the line to stop." "The adjustment screw of the precision equipment became loose, resulting in unstable quality." When we delve into the causes of these serious troubles, we often find that they can be traced back to a single faulty "O-ring." O-rings are extremely important mechanical components that govern the "sealing (leak prevention)" and "operability (friction resistance)" of various machines, ranging from the aerospace industry to semiconductor manufacturing equipment, and even everyday gas appliances. Despite their simple circular shape, O-rings are designed based on advanced material chemistry and physical laws. Choosing the wrong material can lead to a loss of function in an instant, potentially putting the entire expensive equipment at risk. This article will explain the true importance of the O-ring as a component and the essential principles of "material selection" to protect machinery. *For more details on the column, please refer to the related links. For further information, feel free to download the PDF or contact us directly.

  • Rubber
  • Food and pharmaceutical standard seals and packing products

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List of O-ring size standards: How to choose and features of major sizes such as P and G standards.

This will systematically explain the meanings and uses of various symbols, including AS568 and ISO standards.

In the fields of mechanical design and maintenance, the selection of "dimensional standards" for O-rings is unavoidable. We will systematically explain the meanings and applications of various symbols, including JIS standards (P, G, V), AS568, and ISO standards. If you have a physical item but don't know the standard, or if the standard is not listed on the drawing, please leave it to us at Daiko for your selection requests. *You can view the detailed content of the column through the related links. For more information, please download the PDF or feel free to contact us.

  • Rubber
  • Food and pharmaceutical standard seals and packing products

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Reasons why the "PFA-HG Tube" is chosen in the semiconductor and LCD industries.

Extreme cleanliness. The reason why "PFA-HG Tube (TOMBO No.9003-PFA-HG)" is chosen.

"I want to reduce the particles (micro-particles) in the chemical solution to the absolute minimum." "I want to shorten the piping cleaning (flushing) time and speed up the startup." "Since we use harsh chemicals, we need high durability." In the fields of semiconductor and liquid crystal manufacturing, where nano-level precision processing is required, the specifications demanded for piping tubes are becoming increasingly stringent year by year. The "TOMBO No.9003-PFA-HG Naflon PFA-HG tube" from Nichias meets these advanced requirements that cannot be achieved with standard PFA tubes. Why is it called "HG (High Grade)?" Let's unravel its overwhelming specifications. *For detailed content of the column, please refer to the related link. For more information, please download the PDF or feel free to contact us.*

  • tube
  • Tubes and hoses

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Comprehensive Explanation of PTFE Tubes: The 'Royal Road' of Cost and Performance

We will thoroughly explain the specifications of TOMBO No.9003 and the reasons it is chosen.

From semiconductor manufacturing equipment to chemical plants and electrical insulation applications. As a reliable piping material in harsh environments, "TOMBO No.9003 Naflon PTFE Tube" has been chosen for many years. In the new semiconductor processes, ultra-high-performance grades like "PFA-UG" have also emerged, but for general industrial applications, the "PTFE Tube" still offers the best balance of cost and performance. We will thoroughly explain its specifications and reasons for being chosen. *For detailed content of the column, you can view it through the related link. For more information, please download the PDF or feel free to contact us.*

  • tube
  • Tubes and hoses

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[PFA Tube Thorough Explanation] "Transparency" that allows you to see the contents and long-length piping

I will explain the reasons why you should choose TOMBO No.9003-PFA.

"I want to visually confirm whether liquid is flowing through the pipes." "Since there is a gap between the devices, I want to connect them with a single long tube." When selecting a fluoropolymer tube, the solution to these challenges is the "TOMBO No.9003-PFA Naflon PFA Tube." This high-performance tube possesses incredible chemical resistance and heat resistance equivalent to PTFE, while also featuring "translucency" and "continuous molding capability (long length)" that PTFE does not have. We will explain its capabilities and applications. *For detailed content of the column, you can view it through the related links. For more information, please download the PDF or feel free to contact us.*

  • tube
  • Tubes and hoses
  • Piping and Piping Parts

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Daiko Corporation "One of the Largest in the Country" Water Jet Processing [Technology Feature]

Achieving large-diameter processing with zero heat impact. Gentle on materials and precise even for massive objects.

"The rubber melts due to heat." "The cross-section gets charred and hardens." "The material is too large to fit in the machine." In the processing of industrial gaskets and seals, the game-changing solution to these challenges is "water jet processing." However, while the technology itself is known, the extent to which it can handle materials of "what scale" and "how thick" varies greatly from one processing company to another. In this article, we will explain the "core" of the water jet technology and the "overwhelming equipment capabilities" of Daiko Co., Ltd. that maximize its potential. *For detailed content of the column, please refer to the related links. For more information, please download the PDF or feel free to contact us.*

  • Other processing machines

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Processing examples of NBR rubber gaskets

Supports small diameter hole drilling with water jet processing.

■Overview of Processing Example Dimensions: 50W × 80L (Thickness 3t) This example is a processing case of NBR rubber gaskets. The configuration consists of a plate shape with outer dimensions of 50W × 80L, featuring two 14φ holes in the center and four 9φ holes around the perimeter. For the small diameter hole drilling process, we adopted water jet processing because the accuracy of the hole diameter and the reproducibility of the hole position are directly linked to assembly accuracy. This method allows for cutting without thermal impact, thereby suppressing deformation of the rubber material and edge irregularities, ensuring stable dimensional accuracy. As a result, it prevents positional misalignment during bolt insertion and contributes to stable sealing performance at the equipment fixation points. ■Product Features (NBR Rubber) NBR (Nitrile Rubber) has excellent oil resistance and is an ideal synthetic rubber for seals in fuel oils and lubricants. It also exhibits high mechanical strength and wear resistance, making it widely used in O-rings, gaskets, hoses, and more. However, its weather resistance and ozone resistance are low, making it unsuitable for outdoor use, and it primarily excels in indoor hydraulic and pneumatic equipment.

  • others

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Processing examples of NBR rubber sheets with slits.

Supports positional adjustment with water jet processing.

Overview of Processing Example Product Name: NBR Rubber Sheet with Slits Dimensions: t1 × 20W × 71L (φ4-2) This processing example involves the production of a rubber component with slits, used for parts in industrial equipment. In addition to the long shape, multiple holes and slit processing were specified, requiring positional adjustability and dimensional reproducibility during installation. The client is an industrial equipment manufacturer. To ensure freedom of shape and processing accuracy without using a die, water jet processing was adopted, achieving stable quality in production. Product Features (NBR Rubber) NBR (Nitrile Rubber) has excellent oil resistance, making it an ideal synthetic rubber for seals in fuel oils and lubricants. It also boasts high mechanical strength and wear resistance, widely used in O-rings, gaskets, hoses, and more. However, due to its low weather resistance and ozone resistance, it is not suitable for outdoor use and is primarily utilized in indoor hydraulic and pneumatic equipment.

  • others

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Processing examples of NBR rubber C-shaped gaskets

Supports multiple hole processing with water jet cutting ■ Overview of processing examples

Dimensions: 81W × 96L (Plate thickness 3t) This case is an example of a manufactured plate gasket made of NBR rubber with C chamfering (C2) processing. It has a shape of 81W × 96L, with three φ10 holes and six φ5 holes arranged in the structure. Since hole position accuracy and processing reproducibility are important for multiple diameters of hole processing, water jet cutting was adopted. This method allows for processing without thermal impact, ensuring a uniform cutting surface while maintaining the material's elastic properties. Furthermore, the C chamfering processing helps to reduce interference during assembly, contributing to improved workability and stable sealing performance. ■ Product Features (NBR Rubber) NBR (Nitrile Rubber) has excellent oil resistance, making it an ideal synthetic rubber for seals in fuel oils and lubricants. It also has high mechanical strength and wear resistance, and is widely used in O-rings, gaskets, hoses, etc. However, its weather resistance and ozone resistance are low, making it unsuitable for outdoor use; it is mainly utilized in indoor hydraulic and pneumatic equipment.

  • others

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Processing examples of EPDM rubber gaskets with adhesive and irregular shapes.

Supports irregular shapes with water jet processing.

Processing Case Overview Product Name: Adhesive-Backed Irregular Gasket Dimensions: Outer Diameter φ30.6 × Inner Diameter φ21 (Thickness 2t, Mounting Hole φ3, PCD 48) This processing case involves the manufacturing of adhesive-backed irregular gaskets used for equipment. To ensure dimensional accuracy and shape reproducibility for the irregular shape and mounting holes, water jet processing has been adopted. Product Features (EPDM Rubber) EPDM (Ethylene Propylene Diene Monomer) rubber is extremely excellent in weather resistance and ozone resistance, making it a rubber that does not easily deteriorate even in outdoor environments exposed to ultraviolet rays and rain. It is resistant to water and chemicals, but it is weak against mineral oils and cannot be used with them. Leveraging its high durability, it is widely used in construction waterproof sheets, window frames, and plumbing gaskets, among others.

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Processing example of EE-1010 (Eptsealer) frame-shaped gasket.

Custom shape support using water jet processing.

Overview of Processing Example Product Name: Frame-Shaped Seal Material Dimensions: 196W × 296L, Thickness 5t, φ12 Holes × 10 This example involves the production of seal material used around openings in industrial equipment. The frame shape and multi-point hole configuration required uniform compression and stable airtightness. By adopting water jet processing without using a die, shape accuracy and reproducibility are ensured. Product Features (EE-1010 (Eptsealer)) Seal material made from EPDM rubber, which has excellent weather resistance among foamed materials, using semi-continuous foaming. It has excellent water-tight and air-tight properties, and due to its flexible material, it can be compressed for use. It is also highly effective as soundproofing and deadening material in vehicles.

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D5800 Processing Example of Biodegradable Ceramic Cross Gasket

Support for small-diameter mass production using laser processing.

Overview of Processing Example Product Name: Small Diameter Gasket Dimensions: Outer Diameter 64φ × Inner Diameter 43φ × Thickness 6t This example involves the production of a small diameter gasket used at the upper part of a guide tube. In addition to the small outer and inner diameter dimensions, mass production capability was required. As a product for the industrial equipment sector, stability of dimensions and reproducibility of processing are emphasized, assuming use in high-temperature environments. By adopting laser processing, which ensures precision without the use of molds, stable quality is maintained even during mass production. Product Features (D5800) Exhaust gases, combustion gases, hot air, etc., duct flanges, manhole gaskets. Biodegradable fiber cloth compliant with RCF regulations is used. There are processing methods such as sewing, and large diameter processing is possible. It is used for high-temperature duct seals.

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D5800 Processing Example of Graphite-Added Gasket

Laser processing for electric furnace flanges.

■Overview of Processing Example Dimensions: φ234 × φ165 P190 This case is a processing example of the D5800 graphite-filled gasket used in the flange part of electric furnace equipment. It features a ring shape with six φ14 mounting holes, requiring assembly precision. By adopting laser processing, dimensional reproducibility of the inner and outer diameters and hole pitch is ensured, contributing to stable construction on-site. ■Product Features (D5800) This gasket is made by applying natural rubber to glass cloth and molding it into a specified shape. It has excellent thermal insulation properties and is environmentally friendly as it is non-asbestos. Various processing methods, including sewing, are available, allowing for large diameter processing. It is used for high-temperature duct sealing.

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Processing example of D5800RCF high-temperature duct gasket.

Flange shape adaptation through laser processing.

Overview of Processing Example Product Name: Flange Gasket for High-Temperature Ducts Dimensions: Equivalent to JIS 10K-80A (Thickness 4mm) This example involves the processing of a gasket for duct flanges used in high-temperature exhaust equipment. Dimensional accuracy and positional reproducibility during installation were required for the circular shape, which includes bolt holes. By adopting laser processing without molds for products related to piping and equipment, we enable shape modifications and small lot production while ensuring stable processing quality. Product Features (D5800RCF) Exhaust gases, combustion gases, hot air, etc., for duct flanges and manhole gaskets. Uses biocompatible, biodegradable fiber cloth that complies with RCF regulations. Various processing methods, including sewing, are available, allowing for large-diameter processing. Used for high-temperature duct seals.

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Examples of processing glass cloth gaskets

Supports circular shapes with PCD holes using water jet processing.

Processing Case Overview Product Name: Glass Cloth Gasket Dimensions: φ155 × φ90 (PCD130, 15φ-4) This case involves the processing of a circular gasket made from glass cloth material (3.2t with tape). In addition to outer and inner diameter processing, it includes bolt holes specified by PCD, and was manufactured for sealing applications in industrial equipment flanges. To maintain the unique layered structure of the fiber material, water jet processing, which allows for non-contact machining, was adopted, achieving both dimensional accuracy and reproducibility. Product Features (Glass Cloth) 〇D5400 This gasket is made by applying natural rubber to glass cloth and molding it into a specified shape. It has excellent thermal insulation properties and is environmentally friendly as it is non-asbestos. There are various processing methods, including sewing, allowing for large diameter processing. It is used for high-temperature duct sealing.

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Processing examples of NBR rubber sheets with slits.

Supports positional adjustment with water jet processing.

■Overview of Processing Example Product Name: NBR Rubber Sheet with Slits Dimensions: t1 × 20W × 71L (φ4-2) This processing example involves the production of a rubber component with slits, used for parts in industrial equipment. In addition to the long shape, multiple holes and slit processing were specified, requiring positional adjustability and dimensional reproducibility during installation. The client is an industrial equipment manufacturer. To ensure freedom of shape and processing accuracy without using a die, water jet processing was adopted, achieving stable quality in production.

  • others

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D6000 Clutch Cover Gasket Processing Example

Achieving stable seals and cost-effectiveness with high-precision water jet processing.

■Overview of Processing Example Product Name: Clutch Cover Gasket Dimensions: 1.5t × φ355 × φ322 (with P350 holes) This processing example involves the production of a gasket for a clutch cover using D6000 (1.5t). In addition to the outer and inner diameters, the inclusion of P350 bolt holes required simultaneous precision in hole positioning and shape. In this application, "compliance of the joint surface" and "ease of alignment during assembly" are crucial as they directly relate to oil sealing performance. Therefore, the drawing shape was converted into processing data, and the outer circumference, inner circumference, and hole drilling were all processed together using water jet cutting. By processing without affecting the material with heat, the reproducibility of the shape and the quality of the end face are stabilized. As a result, conditions that facilitate alignment during assembly and ensure stable finishing of the sealing surface have been secured. Furthermore, the adoption of D6000 contributes to both practicality and cost advantages for oil seal applications.

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