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  3. 佐藤電機製作所 山梨工場
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佐藤電機製作所 山梨工場

EstablishmentAugust 1961
capital2000Ten thousand
number of employees58
addressYamanashi/Yamanashi-shi/Nakamura 772-1
phone0553-23-0037
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last updated:Oct 17, 2025
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佐藤電機製作所 List of Products and Services

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加工事例【医療機器】 加工事例【医療機器】
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Straightening and dimensional accuracy verification process.

Adjusting the solenoid and verifying dimensional accuracy are very important! We make adjustments carefully and meticulously during production.

Our products include many long and small items, and the issue that arises among them is the accuracy of bending. As a product, of course, in the subsequent welding process, parts are joined together, and the ease of manufacturing and the increase or decrease in man-hours depend on dimensional accuracy. In this context, the process of correcting warping and verifying dimensional accuracy is very important, and we adjust and manufacture with care and caution. 【Features】 ■ Materials: Steel, Aluminum, Stainless Steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Acute angle bend

Please feel free to contact us for inquiries regarding acute angle bending!

Our company is capable of acute bending. The limit angle for acute bending varies depending on the material, plate thickness, and type of mold used, so we collect data each time we have a product that requires acute bending. This time, the acute bending involved a material of SUS304 with a thickness of 1.5mm and an angle of 35°. Currently, we conducted a test bend using our automatic mold exchange bending machine, commonly referred to as ATC, and concluded that the 35° bend is close to the limit value. 【Features】 ■ Material: Stainless Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Batch setup (complex bending)

By utilizing our technology and equipment, we can provide higher quality products in a shorter delivery time!

Our company handles products that require various types of bending, both large and small, which are difficult to accommodate with conventional bending machines. We have introduced multiple advanced processing machines that can handle complex bending processes that were challenging with standard machinery, enabling greater efficiency in setup work and improved reproducibility. Furthermore, not only does this enhance the accuracy of dimensions and angles, but it also leads to reduced lead times, allowing us to respond quickly to customer requests. 【Specifications】 ■ Material: Iron, Aluminum, Stainless Steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Deep bend

We prioritize accuracy and quality, providing products that our customers can use with confidence!

Our company handles products that require a highly advanced processing technique known as "deep bending," which is difficult to accommodate with standard molds. We have a wealth of experience in processing many products, and based on that experience, we can identify suitable processing methods. Utilizing our unique know-how, we propose appropriate solutions for each product and strive to meet our customers' requests. 【Specifications】 ■ Material: Iron, Aluminum, Stainless Steel ■ Lot: 1 to 1,000 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Twisted bending (with angle)

We provide high-precision products with a rich variety of molds and skilled technicians!

Our company specializes in manufacturing products with specified angles, which involves a very high level of difficulty in the bending process. To accommodate such high-difficulty bending operations, we have accumulated extensive experience and know-how. We possess a wide range of molds, enabling us to meet demands for complex shapes and precise angle specifications. Furthermore, we pay meticulous attention to mold selection and adjustment, utilizing our technology and knowledge to maintain high precision throughout the actual processing. 【Specifications】 ■ Material: Steel, Aluminum ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Flexibility in bending processing

Even with high-difficulty products, we will not compromise and will find suitable solutions!

Our company handles products that require special shapes that are difficult to achieve with conventional processing methods. First, we add a unique stop to the product during the punching process, and then we achieve precision and shape through meticulous bending processing. Sato Electric Manufacturing is always pursuing creativity and innovation, passionately dedicated to finding suitable methods. 【Specifications】 ■ Material: Iron, Aluminum, Stainless Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Precision sheet metal jig welding and fiber welding

By using the FLW (Robot Fiber Welding Machine), it is possible to further reduce distortion and achieve stable quality in production!

We would like to introduce the jig welding and fiber welding that we perform. For two products that have been bent into an R shape, we weld the joints. Since the openings are prone to distortion, we use a jig and weld with the FLW (robot fiber welding machine). By using not only the jig but also the FLW (robot fiber welding machine), we can further reduce distortion and achieve stable quality in production. 【Specifications】 ■ Material: Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Precision sheet metal welding

Regarding the finishing of the welding, it is necessary not to grind too much due to the thin sheet!

Our company performs continuous spot welding with a thickness of 0.5mm. Welding thin plates is prone to distortion and requires advanced welding techniques. Diagonal welding is particularly difficult, and if too much heat is applied, distortion can occur, making it a product that requires careful attention. Regarding the finishing of the welds, it is also necessary to avoid excessive grinding due to the thinness of the plates. 【Specifications】 ■ Material: Steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Precision sheet metal medical device housing frame

Please feel free to contact us regarding the production of enclosures and frames!

We handle some frames of the specimen module system. For manufacturing, we mainly use rivets at the joints. For areas where strength is required, we use welding. Although there are many parts and a complex structure, we manage progress through the system, allowing us to track the progress of each individual component, which helps us maintain a high on-time delivery rate. 【Specifications】 ■ Material: Steel, Aluminum, Stainless Steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Precision sheet metal Nata-me processing

Ideal for the semiconductor industry! It allows for easier strength enhancement and also reduces costs.

We would like to introduce the Natame processing that we conduct. Natame processing involves using a dedicated mold to incorporate a Natame bend, which enhances the bending strength. Since the bending section is reinforced, the overall durability of the product increases, allowing for high-precision processing. There are various methods, including welding, to increase strength, but Natame processing allows for a simpler and more cost-effective way to enhance strength. 【Specifications】 ■ Material: Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Precision sheet metal plug welding

It is possible to achieve very strong local bonding! It is suitable for complementing mechanical joints such as screws and rivets.

We would like to introduce the plug welding we perform. Plug welding is a method of joining metals, which involves welding together metal components with small holes. It is mainly used to fix overlapping sheet metal or to securely join parts with holes. 【Features】 ■ Utilization of holes for joining ■ High strength ■ Relatively simple *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Precision sheet metal back cover, welding, R processing, SUS430.

Our company, with its integrated production system, ensures both quality and cost!

We would like to introduce the back covers we handle. Since the corners are designed with a rounded specification, when performing TIG welding as usual, there may be variations in the welding work and finishing corrections. However, by adding welding rods only to the rounded areas, it becomes easier to finish and helps prevent unnecessary correction work. At our company, which has a consistent production system, we focus on processing in a way that makes it easier for the next process to manufacture, ensuring both quality and cost are maintained. 【Specifications】 ■ Material: Stainless steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

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Precision Sheet Metal Robot Welding

Achieving high-quality finishes while implementing appropriate control and precision management for each project!

We conduct the welding process to ensure that there is no variation in quality when welding products with thick plates. We implement spot welding (tack welding) as an initial fixation and automate corner welding using robotic welding. In welding thick plate components, we achieve high-quality finishes while maintaining appropriate control and precision management for each process. 【Specifications】 ■ Material: Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

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Water filling test and welding confirmation.

Leave the water pressure tests and penetration testing (color checks) to us!

We can conduct water filling tests and leak inspections according to our customers' requests. In particular, we perform water filling tests (hydrostatic tests) and penetrant testing (color check) on tanks and piping components that store or pass liquids. We respond flexibly according to the intended use and quality standards of the products. The implementation and methods of inspections will be proposed after discussions. 【Specifications】 ■ Material: Stainless steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Contract Inspection
  • Other machine elements

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Bonded steel plate

Improves paintability and corrosion resistance through electro-galvanizing and phosphate treatment!

Our company offers high-performance steel sheets, "Bonded Steel Sheets," which combine excellent paintability and corrosion resistance. Thanks to the fine uneven surface structure, they have superior paint adhesion and high corrosion resistance, making them suitable for various industrial fields. Bonded Steel Sheets meet the stringent requirements of our customers due to their outstanding properties. 【Specifications】 ■ Material: Steel ■ Lot: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

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Improving product value through high-difficulty "bending/forming processes."

We can accommodate complex shapes and special requests! We respond to our customers' diverse needs.

Sato Electric Manufacturing Co., Ltd.'s high-difficulty bending processing technology can accommodate complex shapes and special requirements. Through advanced bending processing using special molds, we can produce products that cannot be achieved with standard molds. By making the most of existing molds and challenging difficult processing with our unique ingenuity and technology, we respond to our customers' diverse needs. 【Features】 ■ Significant reduction in setup time ■ Improved capability to handle a variety of products ■ High-speed and high-precision bending processing ■ Realization of short lead times for prototypes ■ Rapid prototype development ■ Acceleration of market launch *For more details, please download the PDF or feel free to contact us.

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Welding Technology - Introduction to Arc Welding and Welding Rods - Examples of Processing Cases

By combining advanced technology and state-of-the-art equipment, we provide high-precision and highly reliable products!

Our company combines years of experience with advanced equipment to provide high-quality welding processing that meets our customers' needs. A key feature of our welding technology is the application of three welding rods for products that are difficult to dimension. This method allows for the formation of precise vertices and achieves high dimensional accuracy. With a phased approach, we can accommodate complex shapes and stringent dimensional requirements. 【Features】 ■ High-speed, high-quality welding processing ■ Compatibility with a variety of metal materials (including high-reflectivity materials like aluminum and copper) ■ Improved work efficiency through digitization ■ High-quality welding achievable even by less experienced operators *For more details, please download the PDF or feel free to contact us.

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High-quality precision sheet metal processing achieved through corner welding and R bending.

Advanced equipment and unique technology enable high-quality and efficient processing!

Sato Electric Manufacturing Co., Ltd.'s corner welding and R bending technology enables the coexistence of quality and efficiency in precision sheet metal processing. With advanced equipment, unique technology, and a consistent production system, we provide high-quality products that meet our customers' diverse needs. If you have any concerns or requests regarding precision sheet metal processing, please feel free to contact us. [Features] ■ Coexistence of quality and efficiency in precision sheet metal processing ■ Corner welding: Achieving high airtightness and strength ■ R bending: Preventing steps with precise angle adjustments ■ Realization of ultra-variety and small-lot production through a consistent production system *For more details, please download the PDF or feel free to contact us.

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Manufacturing of storage enclosures: Sheet metal processing technology using R bending and precision welding.

Leveraging advanced equipment and a consistent production system, along with the strengths of ultra-diverse small-batch production, we achieve both high quality and efficiency!

Our company utilizes advanced sheet metal processing technology to provide precise and highly reliable storage enclosures. We have introduced cutting-edge equipment to manufacture storage enclosures, using advanced machines such as Amada's ACIES and HG-1003ATC. Additionally, our integrated production system allows for comprehensive in-house management from design to assembly, offering benefits such as improved quality and shortened delivery times through inter-process collaboration. 【Features】 ■ High-quality appearance with scratch-free processing ■ 24-hour operation and increased productivity through automatic mold exchange ■ High-speed and high-precision bending processing *For more details, please download the PDF or feel free to contact us.

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Experience and know-how in producing 10,000 units of EV/PHEV charger enclosures.

Responding to the increasing demand for EV charging infrastructure! We contribute to the realization of a sustainable future with an environmentally conscious production system.

Our company leverages approximately 10,000 production achievements to manufacture high-quality EV charger enclosures. By introducing advanced equipment, we have realized high-precision and efficient production. These facilities enable us to provide high-quality products in a short delivery time. Additionally, our strength lies in our integrated production system, which encompasses everything from design to sheet metal processing, welding, painting, and assembly. 【Benefits】 ■ Thorough quality control: Strict quality checks at each stage ■ Shortened delivery times: Efficient production that eliminates waste between processes ■ Cost reduction: Lower outsourcing costs and improved production efficiency ■ Flexible response: Quick adaptation to design changes and specification adjustments *For more details, please download the PDF or feel free to contact us.

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[Processing Example] Advanced Automation System Equipped with Electric Servo Motor Control

High-precision bending processing of small components! Advanced technology that balances high precision and productivity.

The electric servo small parts bending automation system from Sato Electric Manufacturing Co., Ltd. is a bending machine suitable for small-lot production and the manufacturing of small products. By adopting advanced 4ie technology, it achieves improvements in productivity and safety. This system balances high-precision bending processing with efficient production, meeting a variety of manufacturing needs. With our technical expertise and flexible production system, we support our customers in solving their challenges. 【Case Overview】 ■ Equipment: Electric Servo Small Parts Bending Automation System "EGB-6013ARce" ■ Materials: Iron, Aluminum, Stainless Steel ■ Lot Size: 1 to 1,000 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Servo motor

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[Processing Example] Maintaining Aesthetic Appeal with Finishless Aluminum Welding

No grinder needed, no post-processing! Introducing examples of fiber laser welding.

At Sato Electric Manufacturing Co., Ltd., we significantly reduce the issues of distortion and finishing process burdens that have been challenges in conventional aluminum welding through advanced fiber laser welding technology. This technology, which allows for aesthetically pleasing finishes without post-processing, is particularly suitable for products where appearance quality is emphasized, such as semiconductor manufacturing equipment and medical device housings, making it ideal for the production of high-value-added components. Our company has established a comprehensive production system that allows us to handle everything in-house, from design to sheet metal processing, welding, painting, and assembly, enabling us to respond quickly to precision parts orders. Furthermore, by utilizing state-of-the-art welding machines like the FLW-6000ENSIS, we achieve welding that accommodates a variety of materials and shapes, flexibly handling difficult-to-process materials like aluminum. [Case Overview] ■ Material: Aluminum ■ Lot Size: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

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  • Welding Machine

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[Processing Example] Resin Film Laminated Steel Plate

Achieve cost reduction with unpainted sheet metal materials! Introducing examples of Hishimetal products.

At Sato Electric Manufacturing Co., Ltd., we offer sheet metal processing utilizing Hishi Metal. By using a structure that laminates a resin film (t0.15) on the surface of SECC material (t0.8), we can omit the painting process, allowing for a reduction in painting costs. Hishi Metal can accommodate small production runs, but it is primarily suited for mass production, where the cost reduction effects are maximized. In fact, there are cases where switching from painted materials to Hishi Metal has achieved cost reductions of up to 40%. [Case Overview] ■ Material: Steel ■ Lot: 1 to 1,000 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

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  • Composite Materials

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[Processing Example] Model Cars / Mini Cars

Showcasing precision sheet metal processing technology with sheet metal vehicles! Catering to a wide range of needs from small products to large industrial equipment.

We would like to introduce a case of a mini car made from a sheet metal measuring just 35mm × 78mm × 23mm, produced using the newly introduced robot vendor "FDB6013" by Sato Electric Manufacturing Co., Ltd. The mini car was created by bending SECC material, which is only 1mm thick, 18 times. Thanks to advanced precision processing technology, the details of the car body were faithfully reproduced. Despite its complex shape, it achieved high dimensional accuracy and a beautiful finish. Additionally, the newly introduced bending robot system "FDB6013" is a device specialized for the production of small products. [Case Overview] ■ Material: Steel ■ Lot: 1 piece (single item) ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

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  • Other industrial robots

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[Processing Example] Automatic Ticket Gate Exterior Parts

Achieving distortion-free welding and aesthetics! Shortening lead times with a variety of small quantities.

At Sato Electric Manufacturing Co., Ltd., we are introducing advanced fiber laser robot welding for the exterior parts of automatic ticket gates, which play a crucial role in railway infrastructure. We are focusing on SUS304 stainless steel components measuring 150×340×140mm, achieving both minimal distortion in welding and an aesthetically pleasing finish simultaneously. The stable bonding quality provided by robot control supports the high reliability demanded by the railway industry. Fiber laser robot welding allows for precise and highly reproducible processing, accommodating a wide range from prototyping to mass production. Our company enhances efficiency in pre-work setup through welding simulations using 3D data. This enables us to achieve stable quality and reduced lead times without relying on skilled manual labor. 【Product Overview】 ■ Exterior parts for automatic ticket gates ■ Material: SUS304 ■ Size: 150x340x140 ■ Processing method: Fiber laser robot welding *For more details, please download the PDF or feel free to contact us.

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  • Other machine elements

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[Processing Example] Industrial Computer Enclosure

Adopting the Kanban method! Achieving cost-effective manufacturing with "press processing × sheet metal processing."

Our company also specializes in the sheet metal processing of industrial computer enclosures optimized for information and communication equipment and control devices. We use iron as the material and can flexibly accommodate lot sizes from 1 to 1,000 units. By leveraging a combination of press processing and sheet metal processing technologies, we provide high-function enclosures while keeping mold costs low. With VE proposals from the design stage and high cost performance, we meet the diverse needs of information and communication equipment manufacturers. Utilizing our flexible production capabilities and integrated system, we deliver high-quality products with short lead times. 【Case Overview】 ■ Material: Iron ■ Lot Size: 1 to 1,000 units ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

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  • Industrial PCs

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[Processing Example] Disaster Prevention Wireless Enclosure

Precision sheet metal processing (aluminum and stainless steel) adapted to harsh outdoor environments! A robust casing supports disaster prevention infrastructure.

At Sato Electric Manufacturing Co., Ltd., we manufacture specialized enclosures for storing disaster prevention radio transmitters and receivers. The installation locations often face harsh environments exposed to wind, rain, and direct sunlight, making long-term weather resistance and waterproofing essential. Our company uses highly durable materials such as aluminum and stainless steel, and we have established a system that allows us to handle all processes consistently, from structural design to welding, painting, and printing. 【Case Overview】 ■ Materials: Aluminum, Stainless Steel ■ Lot Size: 1 to 100 units ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • aluminum
  • stainless

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[Processing Example] Rivet Assembly Achieving Zero Interference

Reasons for the attention in the fields of communication, medical, and semiconductors! Introducing examples of plate rivet processing.

At Sato Electric Manufacturing Co., Ltd., we are developing riveting assembly technology required in precision fields such as communications, medical, and semiconductors. Among these, the processing of flat rivets achieves a smooth finish without protrusions, eliminating constraints in housing design and enabling a balance between assembly and functionality. It is not just a means of fastening, but an important method for achieving both design and quality. Our integrated production system and ability to handle a wide variety of small quantities maximize its value. 【Case Overview】 ■ Materials: Iron, Aluminum, Stainless Steel ■ Lot Size: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

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  • Other semiconductors

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[Processing Example] Protective Cover for ETC Gate Barrier (Compatible with Thickness of 3mm or More)

Achieving a finish that excels not only in strength but also in aesthetics! Introducing examples of stainless steel TIG welding.

We would like to introduce a case study of a metal cover designed to protect the barrier (bar) installed at the ETC gate. Since this equipment is installed on highways, there is a high risk of accidents such as contact or collisions with vehicles, which necessitates very high durability and strength. In this product, different strengths and rigidities are required for each structural component, so a wide range of metal materials is used, with thicknesses ranging from 2mm to a maximum of 9mm. As a result, particularly thick materials are selected for areas that are prone to impact, while appropriate thicknesses are chosen for parts with shape and weight constraints, ensuring a balanced overall design and manufacturing. 【Case Overview】 ■ Material: Iron, Stainless Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Circuit breakers and switches

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[Processing Example] QR Code for Website: Interior Products

Original sheet metal products! Introducing examples of "2D code objects" created through sheet metal processing.

To commemorate the establishment of our new factory, we have created a metal three-dimensional object inspired by the QR code of our company website, designed to leave a lasting impression on our visitors. This QR code object is based on a QR code image, which was converted into DXF data using specialized software, and then processed with laser cutting to create perforations. The hole diameter is only φ2mm, making it a highly intricate design that requires precise processing. [Case Overview] ■ Material: Iron, Aluminum, Stainless Steel ■ Lot: 1 piece (single item) ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

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  • Other office supplies

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[Processing Example] Hishi Metal: A Material That Changes Sheet Metal Processing with Multifunctionality

Introducing a wide range of topics from the basics to applications and trends of sheet metal processing, along with the features of Hishi Metal!

"Hishimetal," a composite material that combines the strength and workability of metals with the corrosion resistance and design properties of resins, offers a new option for sheet metal processing. By layering a PVC-based resin film onto a metal substrate, it achieves the omission of painting processes and weight reduction. It can also accommodate basic sheet metal processes such as bending, spot welding, and assembly, leading to its utilization in various applications. Especially for mass-produced items, the ability to skip the painting process results in significant cost savings and contributes to increased product value. In the past, we have achieved a 30% cost reduction in some cases. **Features of Hishimetal:** - A composite material that merges the advantages of metals and resins - Balances workability and functionality - Innovations in processing for welding, painting, and assembly - Evolving functional films and expanding application areas *For more details, please download the PDF or feel free to contact us.*

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  • Other polymer materials
  • Composite Materials

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[Processing Example] Method for Confirming Welding Strength

Quantification of welding strength and visualization of welding quality using a simple tensile testing machine! A technology that supports the reliability of small-batch, multi-variety production.

At Sato Electric Manufacturing Co., Ltd., we have introduced the AMADA simple tensile testing machine "ST-40" to strengthen quality assurance in the welding process. In fields such as medical devices, semiconductor equipment, and aircraft, where high reliability is required, there is an increasing demand for the presentation of invisible strength data. Our company responds to these needs by establishing a more reliable welding processing system. This equipment can accommodate welding tests of various materials, including iron, aluminum, and stainless steel. By clamping the plates from above and below and applying force until the tensile limit or fracture occurs, we visualize the actual welding strength in numerical form. 【Case Overview】 ■ Equipment Used: AMADA Tensile Testing Machine ST-40 ■ Materials: Iron, Aluminum, Stainless Steel ■ Lot Size: 1 to 100 pieces ■ Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

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  • Strength Testing Equipment

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[Processing Example] Nutsert: Improvement of Product Strength and Production Efficiency

Achieved through insert processing! An excellent solution that simultaneously realizes product lightweighting and strength enhancement.

Nutsart is a technology for inserting embedded tap holes into products with weak material strength. Our company utilizes this technology to achieve high strength even with lightweight materials such as aluminum, contributing to improved product quality. It is used in various industrial fields, including medical devices, semiconductor-related equipment, and information communication devices. In particular, in the increasingly compact information communication devices, the structural design of the housing is crucial, and the adoption of Nutsart enables the realization of both lightweight and strength. 【Case Overview】 ■ Material: Aluminum ■ Lot: 1 to 100 pieces ■ Precision: Less than 1/1000mm *For more details, please download the PDF or feel free to contact us.

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[Processing Example] Automatic Cleaning Machine for Sheet Metal Processing

Achieving water supply degreasing with a special brush! Evolving the sheet metal process by moving away from manual labor.

At Sato Electric Manufacturing Co., Ltd., we have introduced the sheet metal cleaning machine "AUDEBU Racoon1000." The degreasing process, which is generally considered difficult with tap water, has been achieved through the power of a special brush, enabling automation of the work. By mechanizing a process that was previously performed by skilled workers, we have not only reduced time and labor but also stabilized quality. Additionally, this equipment can accommodate widths of up to 1000mm, allowing for flexible handling of various sizes of sheet metal parts. Furthermore, its structure enables simultaneous cleaning of both sides, resulting in reduced process time and improved work efficiency. This has become a significant asset in our process design for "ultra-diverse small-lot production," which is one of our strengths. [Case Overview] ■ Equipment: Authentec's "AUDEBU Racoon1000" sheet metal cleaning machine ■ Lot: 1 to 100 pieces *For more details, please download the PDF or feel free to contact us.

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  • Other cleaning machines

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[Case Study] Cost Reduction through Appropriate Selection of 2B Material and KD Material

SUS430 is a stainless steel that excels in the balance of cost and performance! Basic knowledge and selection methods.

SUS430 is a stainless steel that excels in balancing cost and performance, making material selection according to application essential. By utilizing KD materials, further cost reductions are possible. Let's proceed with appropriate product development by selecting materials based on product specifications and required performance. At Sato Electric Manufacturing Co., Ltd., we support the optimal product configuration that starts with such material selection through reliable technology and a consistent system. From component procurement to design proposals and final assembly, please feel free to consult with us. 【Case Overview】 ■ Material: Stainless Steel ■ Lot: 1 to 100 pieces ■ Precision: Within general tolerance range *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • stainless

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[Processing Example] High-Quality Corner Welding and R-Bending Achieved with Precision Sheet Metal.

Achieving high airtightness and strength! An ideal solution that meets the demands for high quality and high precision in the medical device industry.

In the medical device industry, products that possess high airtightness and strength while maintaining high precision are in demand. Our precision sheet metal technology provides innovative solutions that meet these requirements. Utilizing advanced techniques in corner welding and R-bending, along with state-of-the-art equipment and a consistent production system, we flexibly respond to our customers' diverse needs. If you are facing challenges in manufacturing high-quality medical device components, please feel free to consult us. 【Features of Our Corner Welding Technology】 ■ Ensures high airtightness through material adhesion via arc welding ■ Minimizes distortion during welding by using dedicated jigs for products ■ Accommodates a variety of materials such as iron and stainless steel ■ Flexibly responds to a wide range of lot sizes from 1 to 100 pieces *For more details, please download the PDF or feel free to contact us.

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  • Processing Jig

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[Processing Example] Achieving Cost Reduction and High Precision through Integrated Mold Processing

By integrating conventional processes, we achieve remarkable efficiency! Meeting the needs of a wide range of industrial sectors.

Our company solves the challenges of balancing mold manufacturing costs and processing accuracy in the manufacturing industry through integrated processing using custom molds, achieving high-quality and cost-effective sheet metal processing. With integrated processing technology utilizing custom molds, we realize sheet metal processing that balances high precision and low cost. Our flexible and consistent production system meets diverse industrial needs and addresses our customers' manufacturing challenges. We can also accommodate special shapes and processing, so please feel free to consult with us. [The Secrets of Custom Molds] - Simultaneous execution of punching and forming processes - Bending in the center and forming on both sides in a single step - Significant reduction in setup time and number of processes *For more details, please download the PDF or feel free to contact us.

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  • Other molds

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[Processing Example] Reducing Costs with Laser Printing

New possibilities for sheet metal products! Introducing a new option that significantly reduces costs while achieving sufficient quality.

Our company provides printing services utilizing advanced laser technology, contributing to solving challenges such as cost reduction and quality maintenance in the manufacturing industry. Our laser printing service is an innovative solution that achieves a balance between cost reduction and quality assurance. If you are looking to enhance cost efficiency and improve productivity in the manufacturing of sheet metal products, please feel free to consult with us. 【Features of Laser Printing】 ■ Compatible materials: Supports metals such as iron and stainless steel ■ Lot size: Flexible support from 1 to 100 pieces ■ Precision: Printing is possible within general tolerance ranges ■ Cost efficiency: Achieves significant cost reduction compared to conventional methods ■ Equipment: Uses lasers mounted on turret punch presses to enable efficient production *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Laser marker

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[Processing Example] Stamping and Bending Technology Achieving Improved Processing Accuracy of Perforated Metal

Accommodating various materials and production lots! Improvement of quality and efficiency through advanced equipment and a consistent production system.

We would like to introduce a case of a bending technique that improves the processing accuracy of punching metal. In processing, achieving both high precision and quality is always a challenge. This is particularly true in stepped bending, where deterioration of flatness can become an issue. Our company provides solutions to this challenge. The feature of our bending processing technology is the use of dedicated molds for stepped bending. Through mold usage technology, advanced equipment, and a consistent production system, we efficiently provide high-quality products tailored to our customers' needs. **Advantages of Dedicated Stepped Bending Molds** - Processing is completed in one bend - High flatness is ensured - Stable quality is achieved - Improved production efficiency *For more details, please download the PDF or feel free to contact us.*

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  • Other molds

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Handbook of Basics in Sheet Metal Parts and Enclosure Design and VA/VE Cost Reduction Techniques

Introduction to bending processing, welding and joining, coating of enclosures, surface treatment, and assembly of enclosures!

This document is a handbook on the basics of sheet metal parts and enclosure design for product development and designers, as well as VA/VE cost reduction techniques. It includes "Basic Knowledge of Enclosures and Sheet Metal Processing," which introduces the types of knowledge necessary for designing sheet metal enclosures. Additionally, summaries are provided for each section, making it a user-friendly resource. We encourage you to read it. 【Contents (Excerpt)】 ■ Basic Knowledge of Enclosures and Sheet Metal Processing ■ Material Selection for Enclosures ■ Bending Processes ■ Welding and Joining ■ Painting and Surface Treatment of Enclosures *For more details, please download the PDF or feel free to contact us.

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Manufacturing industrial computer enclosures that achieve high quality and low cost.

We utilize one of the finest state-of-the-art facilities in the prefecture to achieve high-precision processing!

Our industrial computer chassis manufacturing service combines advanced equipment with a flexible production system to achieve both high quality and low cost. We can efficiently and quickly provide products tailored to our customers' needs. If you are having trouble with the manufacturing of industrial computer chassis, please feel free to consult us. We deliver high-quality products at competitive prices. 【Overview】 ■ Solutions to challenges in industrial computer chassis manufacturing ■ High-precision processing and quality control with advanced equipment ■ Flexible production system and efficient inventory management *For more details, please download the PDF or feel free to contact us.

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Contributing to the improvement of railway safety through the metalworking of movable platform screen doors.

Utilizing advanced FLW robotic welding machines, we achieve stable quality mass production!

Sato Electric Manufacturing's production of movable platform fence components contributes to the improvement of safety at railway stations through high-precision sheet metal processing technology and an efficient production system. We provide consistent support from product development tailored to customer needs to mass production. If you have any issues with sheet metal processing related to railways, please feel free to consult us. 【Features】 ■ Manufacturing of movable platform fences that enhance safety at railway stations ■ High-precision, high-quality sheet metal processing technology ■ Optimizing delivery times and costs through an efficient production process ■ A consistent production system that meets diverse needs *For more details, please download the PDF or feel free to contact us.

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Technology that pursues the reliability and durability of disaster prevention wireless enclosures.

Providing appropriate disaster prevention radio enclosures tailored to customer needs! Contributing to the reliability enhancement of customers' disaster prevention systems.

Sato Electric Manufacturing's disaster prevention wireless enclosures are equipped with high reliability and durability, capable of meeting diverse needs. With a consistent production system from design to manufacturing and high-quality product creation using advanced equipment, we contribute to enhancing the reliability of our customers' disaster prevention systems. For the creation of a safe and secure society, please consider our disaster prevention wireless enclosures. 【Features】 ■ Consistent provision from design to manufacturing of disaster prevention wireless enclosures ■ High-quality enclosure manufacturing that withstands harsh environments ■ Flexible response from small-batch production to mass production *For more details, please download the PDF or feel free to contact us.

  • Processing Contract

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Evolution of Storage Enclosures: Achieving High Quality and Efficiency through Precision Machining

Create precise holes in the door with a punch to ensure ventilation and safety! Meticulous welding of details achieves both strength and aesthetics.

Sato Electric Manufacturing's storage enclosure production combines precision machining technology with a flexible production system, achieving both high quality and efficiency. Please pay attention to our technology, which contributes to the improvement of communication infrastructure reliability. For detailed information or inquiries about our products, please feel free to contact us. 【Features】 ■ Precision sheet metal technology supporting communication infrastructure ■ Enhanced reliability through high-precision machining ■ Production system that meets diverse needs ■ Optimal balance between cost and quality *For more details, please download the PDF or feel free to contact us.

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High-quality character recognition device achieved through precision machining of the OCR casing.

Introducing the state-of-the-art robot bending machine EGB6013ARce from Amada, achieving high-precision bending processing!

Introducing a high-quality character recognition device realized through precision processing of OCR enclosures. Our OCR enclosure manufacturing achieves high-quality and efficient product delivery through advanced equipment, high-level technical skills, and a consistent production system. Please feel free to contact us regarding the production of high-quality OCR enclosures that contribute to the performance improvement of character recognition devices. 【Features】 ■ Improved character recognition accuracy brought by advanced processing technology of OCR enclosures ■ High-quality OCR enclosures realized through precise bending processing technology ■ QCD improvement through consistent production from design to assembly ■ Capability to handle ultra-diverse small-lot production *For more details, please download the PDF or feel free to contact us.

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  • RS 年度末セール 年に1度のスペシャル企画! 期間限定 最大60%OFF 期間:2026 1/5(月)~3/27(金)18:00まで
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