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  3. サンツール 本社
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サンツール 本社

EstablishmentMay 13, 1977
capital1000Ten thousand
number of employees60
addressOsaka/Moriguchi-shi/34-15 Dainichitōmachi
phone06-6780-4160
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last updated:Dec 16, 2025
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Coating Technology Module Introduction Coating Technology Module Introduction
Forming Melt [Foaming Melt] Forming Melt [Foaming Melt]
Dispenser Coating Device [DP] Dispenser Coating Device [DP]
Foam elastomer production device Foam elastomer production device
Applicator (Melter) Applicator (Melter)
Handgun Handgun
Introduction to Hot Melt Introduction to Hot Melt
Case Studies of Problem Solving Case Studies of Problem Solving
Industry Special Feature Industry Special Feature
Case

Case Studies of Problem Solving

We would like to introduce the background and details of your purchase and implementation of Suntool products.

Introduction of case studies for solving issues with dispenser coating devices.

This document introduces case studies of problem-solving related to the "dispenser coating equipment" that we handle.

A simple and multifunctional small dispenser allows for the replacement of the head to change various application patterns. 【Features】 ■ Various applications possible with head replacement ■ Simple mechanism and maintenance-free ■ Enhanced convenience with a wide range of options ■ Also available for reactive hot melt (DP300P) ■ Compatible with adhesives from high viscosity to low viscosity ■ Widely used for bonding and filling small boxes ■ Systems that can be mounted on robots are also available *For more details, please download the PDF or feel free to contact us. We would like to introduce an example of how various companies have adopted these features.

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[Case Study] Introduction of a case study on solving issues with foam hot melt equipment.

This document introduces case studies where the "Foam Melt Device" handled by our company was implemented to solve challenges.

【Features】 ■ Nitrogen gas is mixed into hot melt to create a foam! ■ The bubbles have independent cells, resulting in low water absorption and improved impact resistance. ■ Adjusting the foaming ratio is easy. ■ Unique design by Suntool allows switching between foamed and non-foamed states. ■ Newly designed circulation system stabilizes the foaming ratio. ■ Enables surface coating in addition to bead application, diversifying applications. ■ Foaming hot melt reduces the cost of the hot melt used. ■ Compatible with adhesives ranging from high viscosity to low viscosity. ■ By inputting the desired foaming ratio, anyone can create foam (no complicated operations required). We would like to introduce an example of how various companies have adopted these features.

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Introduction of case studies for solving issues with spiral coating devices.

This document introduces case studies of problem-solving related to the "Spiral Coating Device" handled by our company.

The "Spiral Spray" is a method of applying hot melt in a spiral fiberized form onto the substrate. It is a stable non-contact application method suitable for thin and wide coatings when bonding products, capable of spiraling up to 72,000 revolutions per minute, with a width of approximately φ15 to 20mm. Regardless of low or high speeds, it minimizes splatter and achieves a beautiful spiral application. It is also possible to apply using a foaming machine with a foaming spiral. 【Features】 - Soft finish with a pleasant texture - Reduces waste/loss of hot melt adhesive, environmentally friendly with solvent-free/low-solvent options for recycling - Uniform application weight with breathability/water permeability, allowing for beautiful and even coating - Unique nozzle with secondary air, compatible with adhesives from high to low viscosity - Capable of high-speed intermittent bonding 【Features of the Nozzle with Secondary Air】 - Stable pattern with guide air - Maintenance is greatly reduced as clean air protects the nozzle from foreign substances - Spiral application of high-viscosity hot melt, which was difficult with conventional methods, is now possible We would like to introduce one example of a company that has adopted these features.

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Introduction of case studies on solving issues with curtain spray application devices.

This document presents case studies of solutions to challenges related to the "Curtain Spray Coating Device" manufactured and sold by our company.

Utilizing the cohesive force (viscosity) of hot melt to extrude fine fibers and uniformly apply them in a non-woven fabric style! It is possible to spray apply as a single unit even over a wide area! 【Features】 ■ Soft finish ■ Cost benefits *Reduction in the amount of hot melt (adhesive) used ■ Compatible with adhesives from high viscosity to low viscosity ■ Breathable ■ Even application weight ■ Environmentally friendly / Recycling measures ■ Uniformly and beautifully coated We would like to introduce one example of how various companies have adopted these features.

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[Case Study] Photo Album - Mounting the Base Sheet

This is an introduction to case studies of problem-solving using our DP1000.

【Consultation from a Printing Manufacturer】 They contacted us because they are manually applying backing paper to photo albums using double-sided tape, which is time-consuming and labor-intensive, and they want to automate the application process. 【Installed System】 DP1000 (Coater Head Specification) - Equipment Specifications DP1000S (Standard Specification) Tank Capacity: 1 liter Air Pressure: Tank Type Voltage: 1φ 200VAC - Discharge Method Coater - Module SB2 Type GUN - Options 2-Point Temperature Controller Tank + 1 Point (Coater) 【Implementation Effects】 Achieved labor-saving in the conventional application process. *For more details, please download the PDF or feel free to contact us. 【Applications/Examples of Achievements】 ■ Packaging of Small Boxes ■ Coating on Circuit Boards ■ Electronic Components

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[Case Study] Automation of Mounting Photo Album Pages

This is a case study on solving challenges for printing manufacturers. We have achieved labor-saving in traditional labeling operations.

【Consultation from a Certain Printing Manufacturer】 They have been manually attaching backing paper to photo albums using double-sided tape, which is time-consuming and labor-intensive, and they contacted us to automate the attachment process. 【Implemented System】 DP1000 (Coater Head Specification) 【Features】 ■ Compatible with adhesives ranging from high viscosity to low viscosity ■ Commonly used for bonding and filling small boxes. ■ A system that can be mounted on a robot can also be produced. 【Implementation Effects】 Achieved labor-saving in the conventional attachment process. *For more details, please download the PDF or feel free to contact us.

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[Case Study] In-house Production of Insecticide Application

This is a case study introducing solutions for adhesive product manufacturers. We have achieved automatic application of insecticide using a coater head (slot coat) coating device.

【Consultation from a Certain Adhesive Product Manufacturer】 They had been purchasing insecticides from other companies and adhering them to their products, but since they successfully developed their own insecticide, they contacted us to handle the application to their products in-house. 【Implemented System】 Coater Head (Slot Coat) Pale Melter 【Features】 ■ Coater head for contact-type application ■ The application pattern can be set arbitrarily based on the shim pattern. ■ Capable of high-speed intermittent adhesion, compatible with both high and low viscosity adhesives ■ Beautiful coating with thin film adhesion ■ Measures to prevent winding during coating and to address clumping of hot melt adhesives (using hot air) are also available. 【Benefits of Implementation】 Achieved in-house application of insecticide Contributed to reduction in manufacturing costs and improvement in production and operational efficiency *For more details, please download the PDF or feel free to contact us.

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[Case Study] Hot Melt Conversion of Solvent-Based Adhesives (Non-Solvent)

This is a case study on solving challenges for a pharmaceutical manufacturer. We achieved uniform application of non-solvent adhesive (hot melt) using a curtain spray coating device.

[Consultation from a certain pharmaceutical manufacturer] They were spraying solvent-based adhesive solutions onto substrates, but due to adverse effects on human health and severe contamination of the work environment caused by the dispersion of the solutions, they contacted us to improve the sanitary and work environment contamination. [Introduced System] Curtain spray coating device [Features] ■ Compatible with adhesives from high viscosity to low viscosity ■ Utilizes the cohesive force and viscosity of hot melt (adhesive) to discharge fine fibers, enabling uniform thin film coating ■ Breathable and achieves a soft finish [Introduction Effects] Improvement of work hygiene environment by replacing with hot melt adhesive Elimination of the drying oven that was used after applying solvent-based adhesive, achieving space-saving *For more details, please download the PDF or feel free to contact us.

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[Case Study] Hot Melt Adhesion of Masking Tape

This is a case study introducing solutions for manufacturers of paper products and packaging materials. The introduction of the E-Coater coating system has achieved a reduction in manufacturing costs.

[Consultation from a manufacturer of paper products and packaging materials] We were contacted by a manufacturer who is currently applying water-based solvent adhesives to washi paper to produce masking tape. They wish to switch to hot melt adhesive application equipment to reduce material costs. [Introduced System] E Coater Head (coating width 310mm) Coating amount: 20g/m2 VH60WSS tank [Features] - Uniform coating is possible - Special coater head for on-roll coating - Maximum coating width: 600mm - Ideal for laminating thin films as it does not create lines or unevenness on the surface of the sheet after laminating printed sheets (films) [Implementation Effects] Achieved increased production speed and reduced manufacturing costs. *For more details, please download the PDF or feel free to contact us.

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[Case Study] Achieving solvent-free formulation by applying adhesive agents to patch preparations.

This is a case study introducing solutions for manufacturers of pharmaceutical automatic machines. We achieved solvent-free coating of adhesive-based drugs using an E-coater.

[Consultation from a manufacturer of a certain pharmaceutical automatic machine] They contacted us because they are currently applying solvent-based agents to their patches and would like to switch to adhesive-based agents to achieve solvent-free production. [Introduced System] E-coater head with a coating width of 150mm (maximum coating width of 500mm) Coating amount: 100g/m2 VH10S tank * Coater head: Compatible with SUS316L * VH type tank: Teflon treatment inside the tank possible / Manifold compatible with SUS316L / Relief valve melt circuit compatible with SUS316L / Gear pump compatible with SUS316 [Features] ■ Uniform coating is possible ■ Special coater head for on-roll coating ■ Coater coating width: 30mm to 500mm ■ After laminating the printing sheet (film), there are no grooves/unevenness on the surface of the sheet, making it ideal for laminating thin films ■ VH type tank capacity: 10L to 300L [Benefits of Introduction] Improvement in production speed (from 5m to 20m/min), reduction in manufacturing costs, and achievement of solvent-free production. * For more details, please download the PDF or feel free to contact us.

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[Case Study] Automation of Manual Packing Work

This is a case study of problem-solving for building material manufacturers. We have achieved the automation of the manual application of packing using a spiral coating device.

[Consultation from a Certain Building Material Manufacturer] They were hand-applying double-sided tape packing to residential base materials, but due to poor productivity and the high cost of packing, they contacted us to improve work efficiency and reduce costs. [Introduced System] 1 unit of C8-4, 4 spiral guns [Features] - Soft finish with a good texture and breathability - Stable patterns with guide air, and maintenance is greatly reduced as clean air protects the nozzle from foreign matter - High-viscosity hot melt, which was difficult with conventional methods, can now be applied using a spiral - High-speed intermittent adhesion is possible. The spiral can handle up to 72,000 rotations per minute, with a width of approximately φ15 to 20mm [Implementation Effects] Achieved increased productivity and labor savings through automation of work Contributed to material cost reduction by replacing with hot melt adhesive *For more details, please download the PDF or feel free to contact us.

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"Introduction Book / Case Study Collection" Presenting an introductory book and case study collection on hot melt.

An explanation of the features and benefits of hot melt! This is a helpful resource, including case studies for those considering or interested in using it.

【Introduction Book】 Our hot melt adhesives are being introduced in a wide range of fields. We explain essential elements necessary for using hot melt, as well as an overview of application patterns! 【Contents】*Excerpt ■ What is hot melt? ■ Characteristics of hot melt ■ Environmentally friendly hot melt adhesives ■ Hot melt applications ■ Hygiene material applications ■ General industrial applications 【Case Studies for Problem Solving】 Our company has introduced hot melt equipment to various industries. We have solved the problems and concerns faced by our customers. We have compiled and published such case studies! 【Contents】 ■ Want to improve productivity ■ CO2 reduction ■ Solvent-free *For more details, please download the PDF document.

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[Case Study] Improving Efficiency, Reducing Labor, and Enhancing the Work Environment in Bonding Processes

This is a case study introducing solutions for manufacturers of textile products. We achieved efficiency, labor reduction, and improvement of the working environment with the PUR curtain spray coating machine.

[Consultation from a manufacturer of a certain comprehensive textile product] Adjustment of the base material requires skilled workers' techniques. We are using a frame laminating machine for bonding processes, but when fusing the base material with flame, CO2 and dioxins are generated due to combustion. Additionally, there is a risk of fire from the above processing method, and they contacted us to improve the bonding method. [Introduced System] - 3 curtain spray guns (coating width: 700mm to maximum width of 2,100mm), W-pail melter, relay manifold [Features] ■ Utilizes the cohesion and viscosity of hot melt (adhesive) to extrude fine fibers, enabling uniform thin film application ■ Achieves a soft finish with breathability ■ Cost benefits *Reduction in the amount of hot melt (adhesive) used [Effects of Introduction] - Improvement of work environment (reduction of CO2 and dioxins) - Labor saving - Increased productivity (production speed from 20m/min to over 40m/min) - Improved product quality (realization of texture through fiberization of polyurethane resin) *For more details, please download the PDF or feel free to contact us.

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[Case Study] Bonding with Hot Melt to Shrink with Liner

This is a case study of problem-solving for printing manufacturers. We contributed to the reduction of plastic containers by applying a coating to shrink film with a backing.

【Consultation from a Certain Printing Manufacturer】 As part of their efforts to reduce plastic containers in line with the SDGs (Sustainable Development Goals), they contacted us expressing a desire to directly adhere products to alternative shrink film with a backing using hot melt adhesive. 【Introduced System】 DP300P CC Coater 【Features】 ■ Compatible with high-viscosity hot melt adhesives ■ Coater head for contact-type application ■ Coating patterns can be set arbitrarily based on shim patterns 【Implementation Effects】 Achieved the elimination of plastic containers *For more details, please download the PDF or feel free to contact us.

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[Case Study] Converting Adhesive Bonding for Display Panels to Hot Melt

This is a case study on solving challenges for building material manufacturers. We achieved improvements in quality and productivity through hot melt curtain coating.

[Consultation from a Certain Building Material Manufacturer] They contacted us because they are currently applying a water-based adhesive to display panels, but due to the nature of the adhesive, the paper tends to wrinkle after application, and they would like to apply it uniformly using hot melt. [Introduced System] Curtain spray coating system set *Maximum coating width of curtain nozzle: 1230mm [Features] ■ Compatible with adhesives ranging from high viscosity to low viscosity ■ Utilizes the cohesion and viscosity of hot melt (adhesive) to discharge fine fibers, enabling uniform thin film coating [Implementation Effects] Improvements in yield rate and cost reduction through process simplification *For more details, please download the PDF or feel free to contact us.

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[Case Study] Achieving Solvent-Free with Hot Melt Adhesives

By replacing solvent-based adhesives with hot melt adhesives, we contribute to environmental improvement, increased line speed, and enhanced productivity.

Generally used adhesives include solvent-based and water-based adhesives, which cure and bond as the solvent or water evaporates. Many industrial solvent-based adhesives can have harmful effects on human health, and using solvents involves various issues such as employee health management as stipulated by occupational safety and health laws, installation of exhaust systems, storage facilities as required by fire safety laws, and environmental concerns, all of which incur significant costs. At Suntool, we propose hot melt adhesives as a solvent-free alternative, providing numerous benefits to our customers, including improvements in environmental issues and working conditions. We would like to introduce a case where the issue of solvent use was resolved with hot melt adhesives.

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[Case Study] Semi-Automation of Cable Wiring Fixing Work

This is a case study introducing solutions for an electrical appliance manufacturing company. We achieved semi-automation of the work through a dispenser coating system.

[Consultation from a certain electrical appliance manufacturer] They contacted us because they are using a glue gun to adhere and fix cable wiring, but there is variability in the amount applied and the working time among workers, and they want to improve the quality of their operations. [Introduced System] DP300, DP1000 Bead [Features] ■ Supports bead and dot application ■ Various applications possible with head replacement ■ Models for reactive hot melt adhesives are also available (DP300P) ■ Compatible with high-viscosity hot melt adhesives [Implementation Effects] Achieved improved work quality, stable application amounts, increased productivity, and labor savings. *For more details, please download the PDF or feel free to contact us.

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[Case Study on Curtain Spray Solutions] For the Introduction of Hot Melt Equipment

Addressing issues such as 'pollution of the work environment due to scattering'! Towards cost reduction, quality improvement, and environmental enhancement!

At the building materials manufacturing company, the solvent-based adhesives used had a pungent odor that could affect human health, so duct extraction systems were installed, and workers wore masks and protective goggles while working. Additionally, due to the spray method, there were frequent clogs, leading to increased maintenance frequency. In response, our company proposed switching to resin-based adhesives (hot melt) and introducing curtain spraying. As a result, the use of hot melt improved the working hygiene environment, eliminated the need for drying ovens, and shortened the production line. If you have any questions about hot melt resin adhesives and coatings, please feel free to contact us. Coating tests can also be conducted at our lab. *For more details, please refer to the PDF document or feel free to reach out to us.*

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Dispensing coating device that easily integrates automatic machines from manual operation [Case study distribution]

Compatible with a wide range of liquids and resins, making it easy to change application patterns! A simple and multifunctional dispenser application device.

Suntool is a company that designs, manufactures, and sells application devices for liquids such as thermoplastic resins (hot melt), chemicals, fragrances, oils, and other liquids. This time, we would like to introduce Suntool's "Dispenser Application Device," which is adopted in a wide range of industries. - Compact and easy to mount on automatic machines - Various application patterns possible with head replacement [Spray, Spiral, Coater, Bead/Dot] - Simple mechanism and maintenance-free - Also prepared for reactive hot melt The dispenser application device has contributed to solving numerous customer challenges! - Replacement of manual bonding operations! - Replacement of bonding operations using solvents! Distribution of case studies for problem-solving! For more details, please download the catalog.

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[Case Study Collection] Introduction of Hot Melt Equipment / Presentation of Case Study Collection

Here are some examples of our achievements in cost reduction, quality improvement, and productivity enhancement.

Our company is introducing hot melt equipment to various industries. We have been solving the problems and concerns that our customers face. We have compiled and published a collection of such case studies! *For more details, please download the PDF materials.

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We will achieve cost reduction, quality improvement, and increased productivity! [Case study distribution]

Compatible with a wide range of applications from liquid medicines to hot melts, and easy to change coating patterns! A compact and multifunctional dispenser coating device.

Suntool is a company that designs, manufactures, and sells application devices for liquids such as thermoplastic resins (hot melt), chemicals, fragrances, oils, and other liquids. The dispenser application device can accommodate a wide range of chemicals and resins, and it allows for easy exchange of application patterns! It is a compact and multifunctional application device. This time, we would like to introduce Suntool's "Dispenser Application Device," which is adopted in various industries. The dispenser application device has contributed to solving numerous customer challenges! ■ Cost reduction / Increased productivity / Improved quality - Replacement of manual bonding work! - Semi-automation of filling work! - Integration into existing systems - Replacement of manual bonding work! - Solvent-free processing - No need for drying oven processes A collection of case studies on problem-solving is available! For more details, please download the catalog.

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Introduction to Hot Melt Adhesives for Automotive Interiors and Case Studies

For those who are facing challenges with automotive interior fastening. We present a beginner's guide to hot melt and a collection of case studies.

In the automotive industry, durability and safety are essential for interior component fixation. If the fixation of interior parts is insufficient, there is a possibility that components may come loose due to vibrations or impacts while driving, which can affect safety. Additionally, it may compromise the aesthetic appeal of the interior. Our hot melt adhesives provide high adhesion strength and durability to address these challenges. Please check our introductory guide and case studies on hot melt to see its benefits. 【Application Scenarios】 * Fixing dashboards * Adhesion of interior materials * Fixing trim components 【Benefits of Implementation】 * Long-term fixation of components due to high adhesion strength * High durability against vibrations and impacts * Improved work efficiency and cost reduction

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Hot Melt Introduction and Case Studies for the Packaging Industry

A guide and case study on hot melt that contributes to improving the sealing performance of packaging.

In the packaging industry, high sealing performance is required to protect products and maintain quality. This is especially important for products like food and pharmaceuticals, where the quality of the contents is easily affected by the external environment. Inadequate sealing increases the risk of product deterioration and contamination, which can undermine customer trust. Our hot melt adhesives are compatible with various packaging materials and achieve high sealing performance. We explain the features of hot melt and the benefits of adoption! This is a collection of helpful materials for those considering or interested in using it, including case studies for problem-solving. 【Usage Scenarios】 - Food packaging - Pharmaceutical packaging - Industrial product packaging 【Benefits of Implementation】 - Product protection through high sealing performance - Reduced risk of contamination - Gaining customer trust

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Introduction to Hot Melt and Case Studies for Food Containers

A beginner's guide and case study collection on hot melt that is useful for the manufacturing and packaging of food containers.

In the food container industry, reliable sealing and high productivity are essential for ensuring product safety and maintaining quality. In particular, the airtightness of containers is crucial for preserving food freshness and preventing foreign matter contamination. Improper adhesion can lead to leakage of contents and deterioration of quality. Our hot melt adhesives support the resolution of challenges in the manufacturing process of food containers. 【Application Scenarios】 * Manufacturing of food containers * Packaging processes * Containers requiring airtightness 【Benefits of Implementation】 * Quality preservation through high sealing performance * Increased productivity * Cost reduction

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Introduction to Hot Melt for Electronic Devices and Case Studies

For fixing electronic device components! A beginner's guide and case studies on hot melt are presented.

In the electronics industry, as products become smaller and more high-performance, the reliable fixation of components is required. Especially in electronic devices exposed to vibrations and temperature changes, detachment or misalignment of components can compromise product reliability. Hot melt adhesives contribute to addressing these challenges with rapid bonding and high holding power. Our hot melt introductory guide and case studies cover everything from the basics of hot melt to specific applications in electronic devices, supporting problem-solving. 【Application Scenarios】 * Fixing electronic components * Securing cables and connectors * Mounting components on circuit boards 【Benefits of Implementation】 * Improved component fixation strength * Increased productivity * Cost reduction

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Compact dispenser coating device for automobiles

Compatible with liquid medicines and hot melts! A compact dispenser that makes it easy to change application patterns.

In the automotive industry, precise application of sealants is required to enhance safety and durability. Particularly at the joints of the vehicle body and in interior components, uniform application of sealants is essential to ensure airtightness and waterproofing. Improper application can lead to the occurrence of unusual noises and water intrusion. Our compact dispenser application device accommodates various materials, including hot melt, and allows for easy exchange of application patterns, thereby meeting diverse sealing needs. 【Usage Scenarios】 - Sealing of vehicle body joints - Fixing of interior components - Sealing of doors and windows 【Benefits of Implementation】 - Cost reduction - Increased productivity - Improved quality - Replacement of manual labor - Solvent-free process - No need for drying oven process

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Small dispenser coating device for food packaging

Streamlining food packaging sealing operations! A compact and multifunctional coating device.

In the food packaging industry, there is a demand for maintaining product quality and improving work efficiency. In sealing operations, ensuring the airtightness of packaging materials is crucial, and it is necessary to prevent liquid leakage and foreign matter contamination. Manual sealing can lead to variations in quality and issues with work time, potentially resulting in decreased productivity. Our compact dispenser coating device accommodates liquid chemicals and hot melts, achieving uniform application to solve challenges in sealing operations for food packaging. 【Usage Scenarios】 - Sealing food trays - Adhesion of food packaging films - Sealing container lids 【Benefits of Implementation】 - Reduction in work time - Stabilization of quality - Cost reduction

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Small dispenser application device for cosmetics

Ideal for bonding cosmetic containers! A compact and multifunctional dispenser application device.

In the cosmetics industry, precise application of adhesives is essential to balance the aesthetic appeal of containers with product quality. Particularly, the design of the containers and their sealing capabilities to prevent leakage of contents are critical factors that influence customer satisfaction. Improper adhesion can lead to container damage or degradation of the contents. Our small dispenser application device accommodates various adhesives, including hot melts, achieving uniform and accurate application. 【Usage Scenarios】 - Assembly of cosmetic containers - Label application - Cap securing 【Benefits of Implementation】 - Improved adhesive quality - Enhanced work efficiency - Cost reduction

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Small Dispenser Coating Device for Bookbinding

Supports liquid adhesives and hot melts! Contributes to the efficiency of bookbinding work.

In the binding industry, precise adhesion is required to balance the durability and aesthetics of books and booklets. Especially when performing high-speed and large-scale binding, the accuracy of adhesive application and work efficiency become crucial. Poor adhesion can lead to a decline in product quality and customer complaints. The compact dispenser application device from Santool accommodates various adhesives, including hot melt, and allows for easy changes in application patterns. This enables improvements in the quality and efficiency of adhesive work in the binding process. 【Usage Scenarios】 - Application of adhesive to the spine of books - Adhesion between pages of booklets - Binding of catalogs and brochures 【Benefits of Implementation】 - Cost reduction by replacing manual adhesive work - Increased productivity - Stabilization of quality

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  • 金属・化学・窯業・食品・医療品などのほぐし・解砕・ふるい分けがこれ一台 解砕機構付き佐藤式振動ふるい機 つばさ デモ実施中!
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