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サンツール 本社

EstablishmentMay 13, 1977
capital1000Ten thousand
number of employees60
addressOsaka/Moriguchi-shi/34-15 Dainichitōmachi
phone06-6780-4160
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last updated:Jan 27, 2025
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Coating Technology Module Introduction Coating Technology Module Introduction
Forming Melt [Foaming Melt] Forming Melt [Foaming Melt]
Dispenser Coating Device [DP] Dispenser Coating Device [DP]
Foam elastomer production device Foam elastomer production device
Applicator (Melter) Applicator (Melter)
Handgun Handgun
Introduction to Hot Melt Introduction to Hot Melt
Case Studies of Problem Solving Case Studies of Problem Solving
Industry Special Feature Industry Special Feature
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[Technical Data] Understanding Hot Melt Adhesives! Introductory Book Vol. 5

Introduction vol.5 What is a coating pattern? You can understand "Hot Melt Coating Patterns" in this one book!

Hot melt" refers to hot melt adhesive, which literally means "heat, melting, adhesive," and is used by melting with heat for adhesion. In "Understanding Hot Melt Adhesives: A Beginner's Guide Vol. 5," we introduce an overview of application patterns, examples of application patterns using various heads and nozzles. [Contents] - What is an application pattern? - Examples of application patterns using various heads and nozzles ■ Bead/Dot application ■ Spiral application ■ Curtain application ■ Coater application ■ Slit coater application ■ Design application ■ Foam application Right now, we are offering the essential "Understanding Hot Melt Adhesives: A Beginner's Guide" for free to engineers! If you're interested, feel free to check it out via "Download.

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Tornado [Extruder]

Hot melt adhesive and resin can be melted in 1 minute! It has a low thermal history and prevents the occurrence of gelation and carbonization in hot melt.

This is a system that allows for the transportation and heating of solid hot melt adhesives at room temperature in a short time, enabling a continuous and stable supply. 【Features】 ■ Hot melt adhesives and resins can be melted in about 1 minute. ■ High-viscosity hot melts can also be melted instantly. ■ (Usable viscosity range: up to 200,000 mPa·s) ■ It has a low thermal history, preventing gelation and carbonization of the hot melt. ■ It excels with hot melts that have a fast thermal degradation rate, such as polyamides! ■ Maintenance is easy. 【Applications/Examples of Achievements】 *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study Collection] Introduction of Hot Melt Equipment / Presentation of Case Study Collection

Here are some examples of our achievements in cost reduction, quality improvement, and productivity enhancement.

Our company is introducing hot melt equipment to various industries. We have been solving the problems and concerns that our customers face. We have compiled and published a collection of such case studies! *For more details, please download the PDF materials.

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Spray application of hot melt in fibrous form 【Curtain Spray】

Utilizing the adhesive force (viscosity) of hot melt to extrude fine fibers and uniformly apply them in a non-woven fabric form! It is also possible to spray apply it as a single unit over a wide area!

The "Curtain Spray" is a device that utilizes the cohesion and viscosity of hot melt adhesive to extrude fine fibers and uniformly apply a thin film in a non-woven fabric manner. It can spray coat in a single unit even for wide widths. Additionally, in the case of liquids (chemicals, fragrances, oils), it can atomize them into fine particles. 【Features】 ■ Soft finish with breathability, uniform coating weight, and beautifully even coating ■ Reduction in the amount of hot melt adhesive used, resulting in cost benefits ■ Compatible with adhesives ranging from high viscosity to low viscosity ■ Environmentally friendly / recycling measures * For more details, please download the PDF or feel free to contact us. 【Applications/Examples of Use】 ■ Building materials, seals ■ Films, spray lamination ■ Non-woven fabrics, filters

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Hot Melt Applicator Foam-Compatible Type [CF Series]

The CF series of hot melt applicators features a touch panel type that allows for control of the foaming ratio! It is also capable of dispensing in a solid state.

The CF series of hot melt applicators (foam-compatible type) is a touch panel type melter (applicator). Foam expansion ratios can be easily controlled from the touch panel. Additionally, it is also possible to discharge hot melt (adhesive) in a solid (non-foaming) state. The power capacity varies depending on the specifications. 【Features】 ■ Hot melt applicator dedicated to foaming ■ Touch panel type ■ Easy control of foam expansion ratios from the touch panel ■ Discharge in solid (non-foaming) state is also possible ■ Available in 8L, 30L, 60L, and 120L types *For more details, please refer to the PDF document or feel free to contact us. 【Lineup】 ■ CF08, CF30, CF60, CF120

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Hot Melt Applicator [CF Series]

The CF series of hot melt applicators features a touch panel type that allows for control of the foaming ratio! It is also capable of dispensing in a solid state.

The CF series of hot melt applicators (foam-compatible type) is a touch panel type melter (applicator). Foam expansion ratios can be easily controlled from the touch panel. Additionally, it is also possible to discharge hot melt (adhesive) in a solid (non-foaming) state. The power capacity varies depending on the specifications. 【Features】 ■ Hot melt applicator specifically for foaming ■ Touch panel type ■ Easy control of foam expansion ratios from the touch panel ■ Discharge in solid (non-foaming) state is also possible ■ Available in 8L, 30L, 60L, and 120L types * For more details, please refer to the PDF document or feel free to contact us. 【Lineup】 ■ CF08, CF30, CF60, CF120

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Hot Melt Applicator [CV Series]

The hot melt applicator has a tank capacity of 15/L to 120/L, making it a compact type of melter that is smaller in size compared to conventional tanks!

The CV series (compact type) hot melt applicator reduces current consumption at the start of heating due to its two-stage heating method. 【Features】 ■ PLC (sequencer) specifications ■ Touch panel control using a multi-point temperature regulator ■ Reduces current consumption at the start of heating with a two-stage heating method ■ Compact design with a reduced size compared to conventional hot melt applicators (compared to our products) *For more details, please download the PDF or feel free to contact us. 【Hot Melt Applicator Lineup】 ■ CV15 ■ CV45 ■ CV80 ■ CV120 【Applications / Examples of Use】 ■ Hygiene materials ■ Full circumference coating on filament materials ■ High-speed intermittent coating

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[Case Study] Improving Efficiency, Reducing Labor, and Enhancing the Work Environment in Bonding Processes

This is a case study introducing solutions for manufacturers of textile products. We achieved efficiency, labor reduction, and improvement of the working environment with the PUR curtain spray coating machine.

[Consultation from a manufacturer of a certain comprehensive textile product] Adjustment of the base material requires skilled workers' techniques. We are using a frame laminating machine for bonding processes, but when fusing the base material with flame, CO2 and dioxins are generated due to combustion. Additionally, there is a risk of fire from the above processing method, and they contacted us to improve the bonding method. [Introduced System] - 3 curtain spray guns (coating width: 700mm to maximum width of 2,100mm), W-pail melter, relay manifold [Features] ■ Utilizes the cohesion and viscosity of hot melt (adhesive) to extrude fine fibers, enabling uniform thin film application ■ Achieves a soft finish with breathability ■ Cost benefits *Reduction in the amount of hot melt (adhesive) used [Effects of Introduction] - Improvement of work environment (reduction of CO2 and dioxins) - Labor saving - Increased productivity (production speed from 20m/min to over 40m/min) - Improved product quality (realization of texture through fiberization of polyurethane resin) *For more details, please download the PDF or feel free to contact us.

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[Case Study] Hot Melt Conversion of Solvent-Based Adhesives (Non-Solvent)

This is a case study on solving challenges for a pharmaceutical manufacturer. We achieved uniform application of non-solvent adhesive (hot melt) using a curtain spray coating device.

[Consultation from a certain pharmaceutical manufacturer] They were spraying solvent-based adhesive solutions onto substrates, but due to adverse effects on human health and severe contamination of the work environment caused by the dispersion of the solutions, they contacted us to improve the sanitary and work environment contamination. [Introduced System] Curtain spray coating device [Features] ■ Compatible with adhesives from high viscosity to low viscosity ■ Utilizes the cohesive force and viscosity of hot melt (adhesive) to discharge fine fibers, enabling uniform thin film coating ■ Breathable and achieves a soft finish [Introduction Effects] Improvement of work hygiene environment by replacing with hot melt adhesive Elimination of the drying oven that was used after applying solvent-based adhesive, achieving space-saving *For more details, please download the PDF or feel free to contact us.

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[Case Study] In-house Production of Insecticide Application

This is a case study introducing solutions for adhesive product manufacturers. We have achieved automatic application of insecticide using a coater head (slot coat) coating device.

【Consultation from a Certain Adhesive Product Manufacturer】 They had been purchasing insecticides from other companies and adhering them to their products, but since they successfully developed their own insecticide, they contacted us to handle the application to their products in-house. 【Implemented System】 Coater Head (Slot Coat) Pale Melter 【Features】 ■ Coater head for contact-type application ■ The application pattern can be set arbitrarily based on the shim pattern. ■ Capable of high-speed intermittent adhesion, compatible with both high and low viscosity adhesives ■ Beautiful coating with thin film adhesion ■ Measures to prevent winding during coating and to address clumping of hot melt adhesives (using hot air) are also available. 【Benefits of Implementation】 Achieved in-house application of insecticide Contributed to reduction in manufacturing costs and improvement in production and operational efficiency *For more details, please download the PDF or feel free to contact us.

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"Introduction Book / Case Study Collection" Presenting an introductory book and case study collection on hot melt.

An explanation of the features and benefits of hot melt! This is a helpful resource, including case studies for those considering or interested in using it.

【Introduction Book】 Our hot melt adhesives are being introduced in a wide range of fields. We explain essential elements necessary for using hot melt, as well as an overview of application patterns! 【Contents】*Excerpt ■ What is hot melt? ■ Characteristics of hot melt ■ Environmentally friendly hot melt adhesives ■ Hot melt applications ■ Hygiene material applications ■ General industrial applications 【Case Studies for Problem Solving】 Our company has introduced hot melt equipment to various industries. We have solved the problems and concerns faced by our customers. We have compiled and published such case studies! 【Contents】 ■ Want to improve productivity ■ CO2 reduction ■ Solvent-free *For more details, please download the PDF document.

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[Case Study] Automation of Mounting Photo Album Pages

This is a case study on solving challenges for printing manufacturers. We have achieved labor-saving in traditional labeling operations.

【Consultation from a Certain Printing Manufacturer】 They have been manually attaching backing paper to photo albums using double-sided tape, which is time-consuming and labor-intensive, and they contacted us to automate the attachment process. 【Implemented System】 DP1000 (Coater Head Specification) 【Features】 ■ Compatible with adhesives ranging from high viscosity to low viscosity ■ Commonly used for bonding and filling small boxes. ■ A system that can be mounted on a robot can also be produced. 【Implementation Effects】 Achieved labor-saving in the conventional attachment process. *For more details, please download the PDF or feel free to contact us.

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[Case Study] Hot Melt Adhesion of Masking Tape

This is a case study introducing solutions for manufacturers of paper products and packaging materials. The introduction of the E-Coater coating system has achieved a reduction in manufacturing costs.

[Consultation from a manufacturer of paper products and packaging materials] We were contacted by a manufacturer who is currently applying water-based solvent adhesives to washi paper to produce masking tape. They wish to switch to hot melt adhesive application equipment to reduce material costs. [Introduced System] E Coater Head (coating width 310mm) Coating amount: 20g/m2 VH60WSS tank [Features] - Uniform coating is possible - Special coater head for on-roll coating - Maximum coating width: 600mm - Ideal for laminating thin films as it does not create lines or unevenness on the surface of the sheet after laminating printed sheets (films) [Implementation Effects] Achieved increased production speed and reduced manufacturing costs. *For more details, please download the PDF or feel free to contact us.

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[Case Study] Achieving Solvent-Free with Hot Melt Adhesives

By replacing solvent-based adhesives with hot melt adhesives, we contribute to environmental improvement, increased line speed, and enhanced productivity.

Generally used adhesives include solvent-based and water-based adhesives, which cure and bond as the solvent or water evaporates. Many industrial solvent-based adhesives can have harmful effects on human health, and using solvents involves various issues such as employee health management as stipulated by occupational safety and health laws, installation of exhaust systems, storage facilities as required by fire safety laws, and environmental concerns, all of which incur significant costs. At Suntool, we propose hot melt adhesives as a solvent-free alternative, providing numerous benefits to our customers, including improvements in environmental issues and working conditions. We would like to introduce a case where the issue of solvent use was resolved with hot melt adhesives.

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[Case Study] Achieving solvent-free formulation by applying adhesive agents to patch preparations.

This is a case study introducing solutions for manufacturers of pharmaceutical automatic machines. We achieved solvent-free coating of adhesive-based drugs using an E-coater.

[Consultation from a manufacturer of a certain pharmaceutical automatic machine] They contacted us because they are currently applying solvent-based agents to their patches and would like to switch to adhesive-based agents to achieve solvent-free production. [Introduced System] E-coater head with a coating width of 150mm (maximum coating width of 500mm) Coating amount: 100g/m2 VH10S tank * Coater head: Compatible with SUS316L * VH type tank: Teflon treatment inside the tank possible / Manifold compatible with SUS316L / Relief valve melt circuit compatible with SUS316L / Gear pump compatible with SUS316 [Features] ■ Uniform coating is possible ■ Special coater head for on-roll coating ■ Coater coating width: 30mm to 500mm ■ After laminating the printing sheet (film), there are no grooves/unevenness on the surface of the sheet, making it ideal for laminating thin films ■ VH type tank capacity: 10L to 300L [Benefits of Introduction] Improvement in production speed (from 5m to 20m/min), reduction in manufacturing costs, and achievement of solvent-free production. * For more details, please download the PDF or feel free to contact us.

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[Case Study] Semi-Automation of Cable Wiring Fixing Work

This is a case study introducing solutions for an electrical appliance manufacturing company. We achieved semi-automation of the work through a dispenser coating system.

[Consultation from a certain electrical appliance manufacturer] They contacted us because they are using a glue gun to adhere and fix cable wiring, but there is variability in the amount applied and the working time among workers, and they want to improve the quality of their operations. [Introduced System] DP300, DP1000 Bead [Features] ■ Supports bead and dot application ■ Various applications possible with head replacement ■ Models for reactive hot melt adhesives are also available (DP300P) ■ Compatible with high-viscosity hot melt adhesives [Implementation Effects] Achieved improved work quality, stable application amounts, increased productivity, and labor savings. *For more details, please download the PDF or feel free to contact us.

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[Case Study] Bonding with Hot Melt to Shrink with Liner

This is a case study of problem-solving for printing manufacturers. We contributed to the reduction of plastic containers by applying a coating to shrink film with a backing.

【Consultation from a Certain Printing Manufacturer】 As part of their efforts to reduce plastic containers in line with the SDGs (Sustainable Development Goals), they contacted us expressing a desire to directly adhere products to alternative shrink film with a backing using hot melt adhesive. 【Introduced System】 DP300P CC Coater 【Features】 ■ Compatible with high-viscosity hot melt adhesives ■ Coater head for contact-type application ■ Coating patterns can be set arbitrarily based on shim patterns 【Implementation Effects】 Achieved the elimination of plastic containers *For more details, please download the PDF or feel free to contact us.

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[Case Study] Converting Adhesive Bonding for Display Panels to Hot Melt

This is a case study on solving challenges for building material manufacturers. We achieved improvements in quality and productivity through hot melt curtain coating.

[Consultation from a Certain Building Material Manufacturer] They contacted us because they are currently applying a water-based adhesive to display panels, but due to the nature of the adhesive, the paper tends to wrinkle after application, and they would like to apply it uniformly using hot melt. [Introduced System] Curtain spray coating system set *Maximum coating width of curtain nozzle: 1230mm [Features] ■ Compatible with adhesives ranging from high viscosity to low viscosity ■ Utilizes the cohesion and viscosity of hot melt (adhesive) to discharge fine fibers, enabling uniform thin film coating [Implementation Effects] Improvements in yield rate and cost reduction through process simplification *For more details, please download the PDF or feel free to contact us.

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[Case Study] Photo Album - Mounting the Base Sheet

This is an introduction to case studies of problem-solving using our DP1000.

【Consultation from a Printing Manufacturer】 They contacted us because they are manually applying backing paper to photo albums using double-sided tape, which is time-consuming and labor-intensive, and they want to automate the application process. 【Installed System】 DP1000 (Coater Head Specification) - Equipment Specifications DP1000S (Standard Specification) Tank Capacity: 1 liter Air Pressure: Tank Type Voltage: 1φ 200VAC - Discharge Method Coater - Module SB2 Type GUN - Options 2-Point Temperature Controller Tank + 1 Point (Coater) 【Implementation Effects】 Achieved labor-saving in the conventional application process. *For more details, please download the PDF or feel free to contact us. 【Applications/Examples of Achievements】 ■ Packaging of Small Boxes ■ Coating on Circuit Boards ■ Electronic Components

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[Case Study] Automation of Manual Packing Work

This is a case study of problem-solving for building material manufacturers. We have achieved the automation of the manual application of packing using a spiral coating device.

[Consultation from a Certain Building Material Manufacturer] They were hand-applying double-sided tape packing to residential base materials, but due to poor productivity and the high cost of packing, they contacted us to improve work efficiency and reduce costs. [Introduced System] 1 unit of C8-4, 4 spiral guns [Features] - Soft finish with a good texture and breathability - Stable patterns with guide air, and maintenance is greatly reduced as clean air protects the nozzle from foreign matter - High-viscosity hot melt, which was difficult with conventional methods, can now be applied using a spiral - High-speed intermittent adhesion is possible. The spiral can handle up to 72,000 rotations per minute, with a width of approximately φ15 to 20mm [Implementation Effects] Achieved increased productivity and labor savings through automation of work Contributed to material cost reduction by replacing with hot melt adhesive *For more details, please download the PDF or feel free to contact us.

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[Collaboration Proposal] PUR adhesive with both flexibility and heat resistance

Introducing Toyo Chem Co., Ltd.'s new product! PUR adhesive!

While being PUR, it has adhesive properties, demonstrates adhesion under various environmental conditions, and allows for coating with various application patterns. - "PUR adhesive sheet" that has adhesive properties while being PUR - "Heat-resistant PUR-HM adhesive" with high heat and cold resistance - "Functional optical PUR adhesive" usable in various temperature ranges 【Features】 ■ Has flexibility and durability ■ Low melt viscosity ■ Can be applied at low temperatures ■ Reduces damage to materials *For more details, please refer to the related links or feel free to contact us.

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Introduction of case studies on solving issues with curtain spray application devices.

This document presents case studies of solutions to challenges related to the "Curtain Spray Coating Device" manufactured and sold by our company.

Utilizing the cohesive force (viscosity) of hot melt to extrude fine fibers and uniformly apply them in a non-woven fabric style! It is possible to spray apply as a single unit even over a wide area! 【Features】 ■ Soft finish ■ Cost benefits *Reduction in the amount of hot melt (adhesive) used ■ Compatible with adhesives from high viscosity to low viscosity ■ Breathable ■ Even application weight ■ Environmentally friendly / Recycling measures ■ Uniformly and beautifully coated We would like to introduce one example of how various companies have adopted these features.

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Introduction of case studies for solving issues with spiral coating devices.

This document introduces case studies of problem-solving related to the "Spiral Coating Device" handled by our company.

The "Spiral Spray" is a method of applying hot melt in a spiral fiberized form onto the substrate. It is a stable non-contact application method suitable for thin and wide coatings when bonding products, capable of spiraling up to 72,000 revolutions per minute, with a width of approximately φ15 to 20mm. Regardless of low or high speeds, it minimizes splatter and achieves a beautiful spiral application. It is also possible to apply using a foaming machine with a foaming spiral. 【Features】 - Soft finish with a pleasant texture - Reduces waste/loss of hot melt adhesive, environmentally friendly with solvent-free/low-solvent options for recycling - Uniform application weight with breathability/water permeability, allowing for beautiful and even coating - Unique nozzle with secondary air, compatible with adhesives from high to low viscosity - Capable of high-speed intermittent bonding 【Features of the Nozzle with Secondary Air】 - Stable pattern with guide air - Maintenance is greatly reduced as clean air protects the nozzle from foreign substances - Spiral application of high-viscosity hot melt, which was difficult with conventional methods, is now possible We would like to introduce one example of a company that has adopted these features.

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Introduction of case studies for solving issues with dispenser coating devices.

This document introduces case studies of problem-solving related to the "dispenser coating equipment" that we handle.

A simple and multifunctional small dispenser allows for the replacement of the head to change various application patterns. 【Features】 ■ Various applications possible with head replacement ■ Simple mechanism and maintenance-free ■ Enhanced convenience with a wide range of options ■ Also available for reactive hot melt (DP300P) ■ Compatible with adhesives from high viscosity to low viscosity ■ Widely used for bonding and filling small boxes ■ Systems that can be mounted on robots are also available *For more details, please download the PDF or feel free to contact us. We would like to introduce an example of how various companies have adopted these features.

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[Case Study] Introduction of a case study on solving issues with foam hot melt equipment.

This document introduces case studies where the "Foam Melt Device" handled by our company was implemented to solve challenges.

【Features】 ■ Nitrogen gas is mixed into hot melt to create a foam! ■ The bubbles have independent cells, resulting in low water absorption and improved impact resistance. ■ Adjusting the foaming ratio is easy. ■ Unique design by Suntool allows switching between foamed and non-foamed states. ■ Newly designed circulation system stabilizes the foaming ratio. ■ Enables surface coating in addition to bead application, diversifying applications. ■ Foaming hot melt reduces the cost of the hot melt used. ■ Compatible with adhesives ranging from high viscosity to low viscosity. ■ By inputting the desired foaming ratio, anyone can create foam (no complicated operations required). We would like to introduce an example of how various companies have adopted these features.

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Hot Melt Adhesive Application Gun Module [S100M]

Affordable and compatible with other companies' systems! Improved module of S100.

The "S100M" is a compact standard type gun module. It is a shut-off valve that controls the discharge and stop of hot melt sent from the hose. It is suitable for continuous application of hot melt and is used in various industrial equipment. It is compatible with products from other manufacturers, making replacement easy. Improvements have been made to the S100 module to address the phenomenon of hot melt dripping during gun shutdown due to the mounting nozzle. 【Features】 ■ Compatible with other manufacturers' products ■ Reasonably priced standard type for continuous coating ■ Prevents hot melt leakage ■ Excellent maintainability ■ Improves production efficiency ■ Reduces maintenance labor * For more details, please download the PDF or feel free to contact us. 【Applications / Examples of Use】 ■ Diapers ■ Sanitary napkins ■ Filters ■ Automotive parts ■ Refrigerators

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[Sample available for sending] Can be applied in a fibrous manner without contact [Curtain Spray]

It enables uniform application without seams or unevenness on wide materials that are difficult to spray coat using conventional methods, and allows for thin application as well!

【Sample Distribution】We are currently distributing coating samples. Please check the end of the article for details. The "Curtain Spray Coating System" is a product that can uniformly apply hot melt in a fibrous form without contact. It allows for seamless and even application on wide materials, which is difficult with conventional spray coating, and also enables thin application. It minimizes the consumption of hot melt adhesives and is adopted in a wide range of industries, including the filter and building materials industries. *Uniform microparticle coating is also possible with liquids other than hot melt (such as chemicals, fragrances, oils, etc.). 【Features】 ■ Capable of uniform application of a small amount of hot melt ■ Excellent coating with a soft texture ■ Sharp edges at both ends of the application width ■ Minimal scattering due to coating ■ Hot melt can be applied in a fibrous form *For more details, please refer to the PDF document or feel free to contact us. For a limited time, we will send coating samples only to companies that inquire! Please feel free to contact us!

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[Sample available for sending] A melter that allows for easy control of the foaming ratio!

A touch panel type that allows control of the foaming ratio! Discharge in solid state is also possible.

【Sample Distribution】We are currently distributing application samples. Please check the end of the article for details. The 'CF Series (Foam-Compatible Type)' is a touch panel type melter (applicator). Foam expansion ratios can be easily controlled from the touch panel. It is also possible to discharge hot melt (adhesive) in a solid (non-foaming) state. The power capacity varies depending on the specifications. 【Features】 ■ Touch panel type ■ Easy control of foam expansion ratios from the touch panel ■ Discharge in solid (non-foaming) state is also possible ■ Available in 8L, 30L, 60L, and 120L types 【Lineup】 ■ CF08 ■ CF30 ■ CF60 ■ CF120 【Applications/Examples of Achievements】 *For more details, please refer to the PDF materials or feel free to contact us. For a limited time, we will send application samples only to companies that inquire! Please feel free to contact us!

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Demo units available for loan! Dispenser coating device [DP Series]

A simple and multifunctional small dispenser that allows for the replacement of the head to change various application patterns.

【Features】 - Various coatings are possible with head replacement - Simple mechanism for easy maintenance - Enhanced convenience with a wide range of options - Available for reactive hot melt (DP300P) - Compatible with adhesives from high viscosity to low viscosity - Commonly used for bonding and filling small boxes - Systems can also be manufactured for integration with robots - Weight: 3KG (DP300) *Options - Aluminum can preheater *For more details, please download the PDF or feel free to contact us. 【Applications/Examples of Use】 ■ Packaging of small boxes ■ Coating on circuit boards ■ Electronic components

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【Demo unit available for loan!】Easy dispensing of hot melt【Handgun】

Simple and multifunctional! Various patterns of hot melt adhesive application are possible with nozzle replacement.

By replacing the nozzle, it supports all of the following application methods: - Bead application (line coating), dot application (spot coating), spray application, spiral spray application. *Can be supported as an optional feature. ■ Specifications Power supply voltage: AC110V Electric capacity: 400W Tank capacity: 310cc (aluminum cartridge can 300cc) Temperature control adjustment range: approximately 50 to 210℃ Operating tank pressure: 0.5 to 6 kgf/cm² Weight: Handgun body: 1.4kg / Stand: 2.6kg ■ Standard accessories Dedicated stand Nozzle diameter: 1.0mm Handgun-stand cable: 5m, AC110V power cable: 3.5m *The demo unit is designed for 100V specifications.

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Easily adjust the foaming ratio of hot melt! 【Foaming Melt】

The foam applicator contributes to new productivity! The newly designed circulation system stabilizes the foam expansion ratio!

【Features】 ■ Nitrogen gas is mixed with hot melt adhesive, transforming it into a foam! ■ The bubbles are independent cells, resulting in low water absorption and improved impact resistance. ■ Easy adjustment of foaming ratio. ■ Unique design by Santool allows switching between foamed and non-foamed states. ■ Newly designed circulation system stabilizes the foaming ratio. ■ Enables surface coating in addition to bead application, diversifying applications. ■ Foaming the hot melt allows for application with less hot melt. ■ Reduces the cost of the hot melt adhesive used. ■ Compatible with adhesives ranging from high viscosity to low viscosity. ■ By inputting the desired foaming ratio, anyone can create foam (no complicated operations required). * For more details, please download the PDF or feel free to contact us. 【Applications/Examples of Achievements】 ■ Building materials ■ Filling for home appliances ■ Seals ■ Filters ■ Container gaskets

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Foam Melt: Stable foaming of hot melt in a short time [Introductory book/case study gift]

The foam applicator contributes to new productivity! The newly designed circulation system stabilizes the foam expansion ratio! A guide to hot melt and a collection of problem-solving case studies will be presented.

【Features】 ■ Hot melt adhesive mixed with nitrogen gas transforms into foam! ■ The bubbles are independent cells, resulting in low water absorption and improved impact resistance. ■ Easy adjustment of foaming ratio. ■ Unique design by Suntool allows switching between foamed and non-foamed states. ■ Newly designed circulation system stabilizes the foaming ratio. ■ Enables surface coating in addition to bead application, diversifying applications. ■ By foaming hot melt, it can be applied with less hot melt. ■ Reduces the cost of the hot melt adhesive used. ■ Compatible with adhesives from high viscosity to low viscosity. ■ Anyone can create foam by simply inputting the desired foaming ratio (no complicated operations required). 【Hot Melt Introduction Book】 Our hot melt adhesives are implemented in a wide range of fields. This book explains essential elements for using hot melt and provides an overview of application patterns! 【Case Studies of Problem Solving】 Introducing case studies where challenges were solved by implementing foamed melt devices. *For more details, please download the PDF or feel free to contact us.

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Hot Melt Adhesive Gun Module [HB GUN Hybrid Gun]

Our new technology! Achieving versatile applications of hot melt adhesives! A gun module capable of applying two types of hot melt beads with one device.

The "HB GUN Hybrid Gun" is a gun module that can simultaneously discharge two types of hot melt adhesives at nearly the same timing. It allows for a reduction in hot melt usage, solvent-free application, and improvements in adhesive strength, heat resistance, and weather resistance, making it a candidate for introduction into many industrial machines. 【Features】 ■ Cost benefits ■ Reduction in hot melt usage ■ Improved adhesive strength, heat resistance, and weather resistance ■ Shortened reaction time ■ Extended open time ■ Reduced running costs ■ Solvent-free application ■ Contribution to environmental conservation ■ Transition from temporary adhesives to structural adhesives *For more details, please download the PDF or feel free to contact us.

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Heat hose for hot melt adhesive [2020 hose]

Compatible with various types of sensors and has compatibility with hoses from other manufacturers!

The "2020 Hose" is a heating hose that is compatible with hoses from other manufacturers, featuring excellent pressure resistance and heat resistance. It is a flexible hose that maintains the set temperature for transporting hot melt, while also offering high flexibility. Due to its compatibility with other hoses, ease of replacement, and low cost, it is adopted by many companies. 【Features】 ■ Compatible with other manufacturers ■ Supports various sensors: PT100/Ni120 ■ High pressure resistance: φ8: MAX 80Mpa, φ13: MAX 60Mpa ■ High heat resistance: MAX 230℃ *Special high heat resistance hoses are also available *For more details, please download the PDF or feel free to contact us. 【Applications/Examples of Use】 ■ Constant temperature transport of adhesives such as hot melt

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Non-contact uniform application of hot melt in fibrous form achieved [Curtain Spray]

It enables uniform application without seams or unevenness on wide materials that are difficult to spray coat using conventional methods, and it also allows for thin coatings!

The "Curtain Spray Coating System" is a product that can uniformly apply hot melt in a fibrous form without contact. It enables seamless and even application on wide materials, which is difficult with conventional spray coating, and allows for thin application as well. It minimizes the consumption of hot melt adhesives and is adopted in a wide range of industries, including the filter and building materials sectors. *Uniform micro-particle coating is also possible with liquids other than hot melt (such as chemicals, fragrances, oils, etc.). 【Features】 ■ Allows for uniform application of small amounts of hot melt ■ Capable of applying a soft texture ■ Sharp edges at both ends of the application width ■ Minimal scattering due to application ■ Hot melt can be applied in a fibrous form *For more details, please refer to the PDF document or feel free to contact us. 【Adoption Results】 ■ Numerous major manufacturers ■ Building materials and spray laminate industries ■ Filter industry ■ Sites where the cost of hot melt is high

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Dispenser Coating Device [DP Series]

Simple and multifunctional, the small dispenser allows for the replacement of the head to change various application patterns.

【Features】 - Various coatings are possible with head replacement - Simple mechanism for easy maintenance - Enhanced convenience with a wide range of options - Available for reactive hot melt (DP300P) - Compatible with adhesives from high viscosity to low viscosity - Commonly used for bonding and filling small boxes - Systems can also be manufactured for integration with robots - Weight: 3KG (DP300) *Options - Aluminum can preheater *For more details, please download the PDF or feel free to contact us. 【Applications/Examples】 ■ Packaging of small boxes ■ Coating on circuit boards ■ Electronic components

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Easy discharge of hot melt with various application methods [Handgun]

Simple and multifunctional! Various patterns of hot melt adhesive application can be achieved by changing nozzles.

By replacing the nozzle, it supports the following coating methods: - Bead coating (line coating, dot/spot coating) - Spray coating - Spiral spray (available as an optional extra) - Coater (surface coating, available as an optional extra) ■ Specifications Power supply voltage: AC110V Electric capacity: 400W Tank capacity: 310cc (aluminum cartridge can 300cc) Temperature control adjustment range: approximately 50 to 210℃ Operating tank pressure: 0.5 to 6 kgf/cm² Weight: Handgun body: 1.4kg / Stand: 2.6kg ■ Standard accessories Dedicated stand Nozzle diameter: 1.0mm Handgun-stand cable: 5m, AC110V power cable: 3.5m

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[Technical Document] A presentation for those wondering, "What is hot melt?"

An explanation of the features and advantages of hot melt! This is a helpful resource, including case studies for those considering or interested in using it.

【Introductory Book】 Our hot melt adhesives are being introduced in a wide range of fields. We explain essential elements for using hot melt and provide an overview of application patterns! 【Case Studies for Problem Solving】 We present examples of how we have solved customer challenges using hot melt. 【Contents】*Excerpt ■ What is hot melt? ■ Characteristics of hot melt ■ Environmentally friendly hot melt adhesives ■ Want to improve productivity ■ Quality improvement ■ Cost reduction ■ Solvent-free For a limited time, we are offering the essential guide for engineers, "Understanding Hot Melt Adhesives: An Introductory Book," for free. We are also providing free materials on easy-to-install dispensers! If you are interested, please feel free to check it out by clicking "Download."

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Hot melt adhesive supply unit [Relay manifold unit]

Achieve stable coating! Hot melt supply unit

The "Relay Manifold Unit" is a unit equipped with a motor and gear pump. It excels in the responsiveness and stability of hot melt quantities during acceleration and deceleration on production lines. By quickly securing the internal pressure necessary for the required discharge amount, it reduces product waste and improves productivity, making it widely used in many industrial machines. By installing it between the gun unit and the melter, it is possible to reduce the number of tanks and hoses, as well as shorten hose lengths. 【Features】 ■ Stable supply of melt ■ Linear securing of required amounts ■ Reduced downtime ■ Reduced product waste ■ Contribution to environmental conservation ■ Cost benefits ■ Improved production efficiency *For more details, please download the PDF or feel free to contact us. 【Applications/Examples of Achievements】 ■ Diapers ■ Sanitary napkins ■ Breast pads

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Hybrid Design Coat [High-Speed Intermittent Transfer Coating System]

Achieving high-speed intermittent spraying that exceeds the domain of electromagnetic valves (solenoid valves).

By applying hot melt adhesive through high-speed transfer coating, patterns that were impossible with intermittent application using electromagnetic valves (solenoid valves) can be achieved! 【Features】 ■ High-speed intermittent coating: Allows for multiple applications relative to product length. ■ Low-temperature application: Reduces the temperature of the roll to prevent thermal damage to materials. ■ Low application weight: Enables low application weight by utilizing protrusions for coating. ■ Applicable to films and non-woven fabrics. ■ Use of iron roll plates: Allows for coating of curves, text, and dot patterns by engraving on iron rolls. *For more details, please download the PDF or feel free to contact us. 【Applications / Examples of Achievements】 ■ Non-woven fabrics ■ Films ■ Filters ■ Labels ■ Business form printing

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Energy-saving type heat hose for hot melt adhesive【Light Hose】

Achieved approximately 30% reduction in power consumption compared to our conventional products!

"Light Horse" is an energy-saving heating hose that reduces power consumption and has a high heat retention effect. It is a flexible hose that maintains the set temperature for transporting hot melt, combining high flexibility. Compared to our conventional product (2000 series hose), it achieves approximately 30% reduction in power consumption (compared to our products) and is adopted by many companies. 【Features】 ■ Approximately 30% reduction in power consumption ■ Reduces running costs through energy savings, contributing to the environment! ■ Compatible with various sensors: PT/CA/IC *For more details, please download the PDF or feel free to contact us. 【Applications/Examples of Achievements】 ■ Constant temperature transport of adhesives such as hot melt

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Heat hose for hot melt adhesive

It is a flexible hose that maintains the set temperature for transporting hot melt, combining high flexibility.

The hot melt supplied from the pump is transferred to the application gun unit at a constant temperature. It is compatible with various types of sensors and can be used with hoses from other manufacturers, making it suitable for a variety of industrial equipment. 【Features】 ■ Compatible with various sensors: PT/CA/IC ■ Maximum pressure: 10MPa *For more details, please download the PDF or feel free to contact us. 【Applications/Examples of Achievements】 ■ Constant temperature transfer of hot melt adhesive

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Hot melt adhesive supply unit [Line pump gun unit]

Achieve stable coating! Hot melt supply gun unit

The "Line Pump Gun Unit" is a gun unit equipped with a motor and gear pump. It excels in the responsiveness and stability of hot melt quantities during acceleration and deceleration on the production line. By quickly securing the internal pressure necessary for the required discharge amount, it reduces product waste and improves productivity, making it widely used in various industrial machines. 【Features】 ■ Stable supply of melt, ensuring the required amount linearly ■ Reduced downtime, improved production efficiency ■ Reduction of product waste, contributing to environmental conservation ■ Cost-effective benefits *For more details, please download the PDF or feel free to contact us.

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Hot melt adhesive thread rubber adhesive nozzle [comb head]

Compatible with line speed of 600m/min! Standard type round rubber adhesive comb nozzle.

The "Comb Head" is our standard type nozzle for adhesive application of thread rubber. It is a nozzle for round rubber that applies hot melt to the outer circumference of the thread rubber. By using a high-speed intermittent gun module and a high-speed solenoid valve, it excels in intermittent application and cutting performance, making it suitable for various industrial equipment. 【Features】 ■ For round rubber ■ 3-piece construction ■ Continuous/intermittent application ■ Achieves a soft texture ■ Uniform and beautiful coating *For more details, please download the PDF or feel free to contact us. 【Applications/Examples of Use】 ■ Diapers ■ Napkins ■ Nylon ■ Synthetic fibers

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Hot melt adhesive transfer hose [RBT hose]

Good durability! Suitable for use in multi-joint robotic devices!

The "RBT Hose" is a heating hose designed for use in robotic devices and movable parts, with enhanced durability. The heating hose serves as a pipe that delivers pressurized hot melt to the application head. 【Features】 ■ Excellent durability *For more details, please download the PDF or feel free to contact us. 【Applications/Examples of Use】 ■ Transporting hot melt adhesives and similar materials.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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