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1. You can choose from multiple manufacturers for comparison.
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We offer a comprehensive proposal for corporate uniforms, including office attire, workwear, food service, food factories, and medical facilities. At Sanotech Co., Ltd.'s Trading Division, we handle various uniforms used in companies, factories, stores, and medical facilities. "I want to completely renew the uniforms for office staff." "I'm looking for workwear that allows for comfortable operation even in summer." "I want to choose lab coats that emphasize hygiene management for food factories." In response to such requests, we will confirm the purpose, job type, budget, design, and functionality, and compare products from multiple manufacturers to make recommendations. Our categories include office uniforms for reception, administration, and sales departments; workwear for factories, logistics, and manufacturing sites; food and service wear for restaurants and kitchens; as well as hygienic lab coats for food factories and lab coats and scrubs for medical and nursing care. We work with manufacturers such as Bonmax, Serori, Chikuma, Aitos, Xebec, and Sumisho Montblanc. You can consult us even if you haven't decided on a manufacturer yet. Please feel free to contact us for assistance with selecting the most suitable uniforms for your workplace, product comparisons, size options, quotes, and delivery time confirmations.
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◆ Two time bombs that could suddenly halt on-site operations 1. Aging hardware ▲ Extreme delays in terminal boot-up and barcode scanning ▲ End of repair acceptance and depletion of spare terminals, etc. 2. Limitations of software and systems ▲ Complete end of OS support (Windows CE, etc.) ▲ Lack of support for wireless LAN and security updates, etc. ◇ Purpose of transitioning to new terminals (preparation for risks) ・ We will safely "move" on-site operations currently running on old handheld terminals to new Android handhelds. ★ Safely move with the "Seven Steps to Success." We will explain the content and gather your requests via a "web conference" format. Please fill out the survey for "catalog download" and make your request.
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It is a constant monitoring system that continuously monitors the hydrogen sulfide concentration in drainage channels, adjustment tanks, aeration tanks, sludge tanks, etc., for 24 hours, allowing for early detection of abnormal signs in wastewater treatment facilities. When the treatment conditions worsen due to increased inflow load, insufficient aeration, pH fluctuations, or sludge retention, the hydrogen sulfide concentration may rise. "SMART-Gasken" sends out alarm emails to relevant parties when set values are exceeded and activates warning lights and buzzers on-site. It also supports integration with dosing pumps, aeration blowers, ventilation fans, etc., through PLCs and control panels. Concentration trends and alarm histories can be checked on the cloud, assisting with nighttime and holiday monitoring, odor control, ensuring worker safety, preventing equipment corrosion, and verifying the effectiveness of chemical dosing. It can be implemented in wastewater treatment facilities across a wide range of manufacturing industries, including food, beverages, paper, chemicals, pharmaceuticals, and metal processing.
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"Safe TANK DX" is an additional safety management option that integrates heat stroke prevention and oxygen deficiency measures for tank and vessel work into the entry management system. It connects WBGT (Wet Bulb Globe Temperature) sensors, oxygen concentration sensors, IC card entry and exit logs, surveillance cameras, and warning lights to a carrier-independent cloud infrastructure. By combining the WBGT values inside the tank with the continuous working hours of each worker, it comprehensively assesses the risk of heat stroke, which can be easily overlooked with single data points. Oxygen concentration is also collected via 920MHz band wireless communication, allowing centralized monitoring of multiple locations from the monitoring office's PC. In case of abnormalities, immediate alerts are sent to on-site warning lights and the mobile phones of relevant personnel.
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【Solving Issues】 ▲ Daily printing and distribution! ▲ Emergency notifications for typhoons and earthquakes! ▲ Not used in complex systems! The "Electronic Bulletin Board System" for factories solves these problems. 【Main Features】 1. Real-time delivery with zero paper 2. Automatic display of disaster prevention information 3. Just place PDFs, JPEGs, etc. in a folder You can stop and check any information on the spot. Flexible operation is possible, and no specialized knowledge or complex operations are required.
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- Purpose: 1. Improvement of safety and efficiency in "tank entry operations" 2. Digitalization of recording and management tasks for "tank entry operations" - Features: 1. Touching an "IC card" during "tank entry and exit" 2. Utilization of "SIM communication" 3. Capability for "remote monitoring" - Applications: 1. Safety management during "in-tank operations" entry and exit in places such as "factories and chemical plants"
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【Features】 - Visualization of fluid usage such as electricity, gas, air, and CO2 - Comprehensive monitoring of flow rate, pressure, and equipment status - Support for valve opening and closing control - Capability for scheduled operation and automatic start/stop of equipment - Systematization of operational flow from application, approval, registration to execution - Compatible with existing PLCs and on-site equipment 【Implementation Effects】 - Not just visualization, but easy connection to control improvements - Reduction of unnecessary operations and forgotten stops - Enhanced effectiveness of energy conservation - Standardization of equipment operation - Prevention of human errors - Centralization of equipment management This system is suitable for customers considering power visualization, fluid monitoring, equipment monitoring, and automatic control in factories. *For more details, please refer to the "catalog" or feel free to contact us. -------------------------------------------------------------------- (Contact Information) - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp
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◆ Main Features 1. Visualization of Power Consumption - Monitor power consumption in the factory on a daily or monthly basis. It can be understood by area and equipment. 2. Fluid Monitoring - Monitor the flow rate, pressure, and usage status of gases, air, CO2, etc. 3. Valve Open/Close Control - Implement valve open/close control tailored to on-site equipment. 4. Scheduled Operation of Equipment - Enable automatic operation and shutdown based on scheduled usage and operational rules of the equipment. 5. Integration with Application Approval Flow - Systematize the application, approval, registration, and execution of equipment usage. 6. PLC Integration and Web Monitoring - Build a monitoring control system that actually operates by integrating with existing PLCs and on-site equipment. ◆ Expected Effects 1. Reduction of Unnecessary Equipment Operation - Prevent unnecessary long operating hours and forgetfulness of shutdown through scheduled operation and control integration. 2. Improvement of Energy Saving Effectiveness - Achieve highly effective energy savings by improving the operation and control of power and fluid equipment. 3. Standardization of Operations - Link the application approval flow with equipment operation to reduce operational discrepancies by site and individual. 4. Reduction of Human Errors - Systematize equipment operation and verification to prevent mistakes and oversights. 5. Centralized Equipment Management - Centralize the management of each piece of equipment.
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1. Utilization of "Palette Label (QR)" 2. Response to "Cloud" 3. "Cargo and Inspection" Management System 4. "Repair, Disposal, and Age" History Management System Manage the cargo on the pallets. By simply scanning the QR code of the "Palette Label," the inspection is completed at the receiving location. ★ If you are interested, please contact us at the email address below. ★ Please let us know the "type" you are interested in. ★ We will provide an explanation via "Web Conference." (Contact Information) - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp
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In the metal processing industry, particularly in the polishing process, the contamination of polishing debris and materials leading to pipe blockages is a significant issue. Pipe blockages result in decreased production efficiency and increased costs for cleaning and repairs. MAGPICKER addresses these problems and supports a stable production system. 【Usage Scenarios】 - Coolant fluid piping in the polishing process - When pipe blockages occur due to the contamination of polishing debris or foreign substances 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Improvement in production efficiency - Stabilization of product quality
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In the ceramics industry’s molding process, scraps and offcuts of ceramic materials can clog the pipes, necessitating cleaning or equipment replacement. This can lead to significant costs. By introducing MAGPICKER, foreign objects in the pipes can be removed, reducing the risk of clogging. This contributes to lowering maintenance costs for the pipes and improving production efficiency. 【Usage Scenarios】 - Measures against pipe clogging in the ceramics molding process - Prevention of pipe troubles caused by material scraps and offcuts 【Effects of Implementation】 - Reduction in pipe cleaning and repair costs - Stable operation of the production line
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In the precision cleaning process of the electronics industry, the contamination of foreign substances greatly affects product quality. In particular, fine foreign substances in the cleaning solution can cause pipe blockages, leading to decreased cleaning efficiency and product defects. MAGPICKER reduces the risk of pipe blockages by simultaneously collecting magnetic and non-magnetic materials contained in debris and scraps upstream of the piping, thereby supporting a stable cleaning process. 【Usage Scenarios】 - Precision cleaning process in electronics manufacturing - Chemical materials manufacturing process - Reduction of production stoppage risks due to pipe blockages 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Stabilization of the cleaning process - Improvement in product quality
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In the aerospace industry, there is a demand for both weight reduction and the efficiency of manufacturing processes. Clogging in the piping of chemical material manufacturing processes not only decreases production efficiency but also leads to increased costs such as equipment replacement and cleaning expenses. MAGPICKER addresses these issues by being used upstream in the piping to suppress clogs caused by debris and scraps. 【Usage Scenarios】 - Chemical material manufacturing processes - Reduction of production stoppage risks due to piping clogs - Reduction of piping cleaning and replacement costs 【Benefits of Implementation】 - Reduction in piping cleaning and repair costs - Improvement in production efficiency - Prolonged equipment lifespan
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In the automotive parts inspection process, it is important to prevent foreign matter contamination and maintain quality. Pipe blockages can lead to delays in the inspection process and a decline in the quality of parts. By introducing MAGPICKER, foreign matter in the pipes can be removed, reducing the risk of pipe blockages. This contributes to the efficiency of the inspection process and the improvement of quality. 【Usage Scenarios】 - Piping of chemical materials in the automotive parts manufacturing process - Measures against foreign matter contamination in the parts inspection process 【Effects of Introduction】 - Reduction in pipe cleaning costs and repair expenses - Increased efficiency of the inspection process - Improvement in parts quality
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In the mineral processing sorting process, blockages caused by foreign matter entering the piping can be a challenge. Cleaning or replacing the pipes incurs costs and time, which can also lead to reduced operational efficiency. MAGPICKER, when installed upstream of the piping, effectively collects foreign matter and reduces the risk of pipe blockages. This contributes to stable operations and cost reduction. 【Usage Scenarios】 - Ore sorting process - Sludge treatment process - Chemical materials manufacturing process 【Benefits of Implementation】 - Reduction in pipe cleaning frequency - Reduction in repair costs - Improvement in operational efficiency
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In the water treatment industry, pipe blockages during the purification process pose a significant challenge, leading to equipment downtime and increased maintenance costs. In particular, the intrusion of sludge and foreign materials can cause pipe obstructions, resulting in a decrease in purification capacity. MAGPICKER efficiently removes foreign materials from pipes based on case studies from chemical material manufacturing processes, reducing the risk of pipe blockages. This contributes to the stable operation of water treatment processes and cost reduction. 【Usage Scenarios】 - Wastewater treatment facilities - Industrial water treatment plants - Water purification plants 【Benefits of Implementation】 - Reduction in pipe cleaning frequency - Decrease in repair costs - Increased efficiency of the purification process
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In the energy industry, the stable operation of plant equipment is crucial, and pipe blockages pose a significant challenge that can lead to decreased production efficiency and unexpected shutdowns. Particularly in processes that handle chemical materials, debris and scraps tend to accumulate in the pipes, necessitating regular cleaning and equipment replacement, which leads to increased costs. By installing MAGPICKER upstream in the piping, these challenges can be addressed, contributing to the stable operation of the equipment. 【Usage Scenarios】 - Chemical material manufacturing processes - Reduction of production stoppage risks due to pipe blockages - Reduction of pipe cleaning and replacement costs 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Stable operation of equipment - Improvement in production efficiency
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In semiconductor manufacturing processes, the contamination of fine particles significantly affects product quality. Particularly in processes that use chemical materials, fine particles can accumulate in the piping, leading to blockages that may result in decreased production efficiency and increased repair costs. MAGPICKER has been confirmed to recover approximately 30 percent of non-magnetic materials along with magnetic materials contained in scraps and offcuts when used upstream in the piping, contributing to the reduction of pipe blockages and the frequency of sediment layer cleaning. 【Usage Scenarios】 - Chemical material manufacturing processes - When wanting to reduce the risk of production stoppages due to pipe blockages - When wanting to reduce costs associated with pipe cleaning or replacement 【Benefits of Implementation】 - Reduction in pipe cleaning costs and repair expenses - Improvement in production efficiency - Stabilization of product quality
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In the food industry, foreign object contamination poses a significant risk as a quality issue. Contamination during the manufacturing process can lead to product recalls and a loss of corporate trust. Blockages caused by foreign objects in piping can result in production line stoppages and increased cleaning costs. MAGPICKER efficiently collects foreign objects when used upstream in the piping, addressing these issues. 【Usage Scenarios】 - Measures against foreign object contamination in food manufacturing lines - Reduction of production stoppage risks due to piping blockages - Decrease in cleaning frequency and costs 【Benefits of Implementation】 - Reduced risk of foreign object contamination - Lower risk of production stoppages due to piping blockages - Decreased cleaning and repair costs
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In the pharmaceutical industry, foreign matter contamination during the manufacturing process can not only compromise product quality but also lead to production line stoppages and significant cost increases. Particularly in processes that use chemical materials, blockages caused by foreign matter accumulation in pipes can become problematic. MAGPICKER removes foreign matter from pipes and supports a stable manufacturing process. 【Usage Scenarios】 - Chemical material manufacturing processes - Quality control departments - Companies facing issues due to pipe blockages 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Stabilization of the manufacturing line - Improvement in product quality
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In the chemical industry, the contamination of foreign substances during the manufacturing process is a significant challenge that can lead to a decline in product quality and equipment downtime. In particular, blockages caused by foreign substances in pipes not only incur costs for cleaning and equipment replacement but also result in decreased production efficiency. MAGPICKER mitigates the risk of pipe blockages by simultaneously collecting magnetic and non-magnetic materials contained in scraps and offcuts generated during the chemical material manufacturing process. This helps reduce pipe cleaning costs and repair expenses, enabling the establishment of a stable production system. 【Usage Scenarios】 - Chemical material manufacturing process - Removal of foreign substances in pipes 【Benefits of Implementation】 - Reduction in pipe cleaning costs and repair expenses - Improvement in production efficiency
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Eliminate concerns associated with traditional "whiteboards" and "magnetic boards," such as ▲missing entries / ▲forgotten deletions / ▲inability to grasp the situation remotely, and other "issues"! ◆ Three Features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication. ❷ Simplicity: Record with an IC card, share data in the cloud, and instantly check the situation on PC or smartphone. ❸ Cost: Introduction with reduced initial costs through subscription. * For details, please check the "catalog" or contact us via email.
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◆ Issue - During the processing of chemical materials, the accumulation of waste and scrap in the piping leads to blockages, resulting in significant costs for cleaning the pipes and repairing or replacing piping equipment. ◆ Overview - By using "MAGPICKER" upstream in the piping, it has been confirmed that approximately 30 percent of both magnetic and non-magnetic materials contained in the waste and scrap can be recovered simultaneously. As a result, the concentration of non-magnetic materials in the liquid has decreased, reducing the frequency of pipe blockages and sediment layer cleaning. ◆ Effects and Benefits - This leads to a significant reduction in pipe cleaning costs and repair expenses. ☆ Please download the "Product Catalog" to check the specifications. ☆ Rental of the "Evaluation Unit" can be arranged.
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Displays essential information for employees, such as work schedules, operation plans, disaster prevention information, and internal communications, all in one place. With simple operation and low cost, it significantly enhances the speed and safety of information transmission. 【Solving Issues】 In manufacturing sites, paper postings and distributed materials are still widely used. However, the following issues often arise: ▲ Time-consuming posting and distribution ▲ Missed updates or replacement errors ▲ Latest information not reaching the work site ▲ Delayed alerts during disasters ▲ Printing costs and paper disposal costs incurred These issues are simply resolved by the "Electronic Bulletin Board/Digital Signage for Factories." 【Product Overview】 This system is an "electronic bulletin board (signage)" that can deliver the following information to monitors installed in factories or work sites: 1. Daily work schedules and operation plans 2. Disaster alerts and warnings 3. Internal communications and safety notices 4. PDF materials (internal communications, postings, etc.) - Easily update posting content by simply placing "PDF files" in a folder - Energy-saving operation is possible, automatically starting and ending at designated times linked with the corporate calendar.
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1. Challenges of "Surveillance Cameras" Traditional surveillance cameras face the following challenges: - High costs for installation and maintenance of recording devices (NVR/DVR) - Difficulty in remote monitoring and inability to manage multiple locations in an integrated manner - Simply recording footage, with anomaly detection relying on human intervention - Complexity of security systems, placing a burden on operational staff 2. What Verkada's AI-Enabled Cloud Cameras Solve Verkada integrates "AI × Cloud" to revolutionize the conventional wisdom of surveillance cameras. - Cloud recording and management: No need for dedicated servers. Footage can be accessed from anywhere via browser or smartphone - AI video analysis: Automatically detects people, vehicles, and actions. Searches can be intuitively performed, such as "person in red clothing" - Real-time notifications: AI immediately detects abnormal behavior or unauthorized access and alerts the responsible personnel - High-security design: Comprehensive data protection with end-to-end encryption and zero trust compliance - Scalable: Flexible expansion from one location to hundreds, based on a cloud infrastructure
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1. Challenges of Access Control in the Manufacturing Industry In manufacturing sites, a diverse range of personnel enters and exits daily. In addition to employees, temporary staff, partner companies, maintenance contractors, and auditors are involved, leading to the following challenges: - Dispersed access history records: Relying on paper ledgers and IC card records takes time for searching and aggregating. - Complicated management of temporary entrants: The effort required to grant and revoke permissions for each task is significant. - Inefficiency in internal controls and audit responses: Unable to fully comply with traceability requirements demanded in industries such as food, chemicals, and semiconductors. - Operational burden of security devices: Traditional on-premise equipment imposes heavy maintenance and cost burdens.
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◆ "Gear Processing" ・Issue/Case 1: ▲ The oil removal work for the contact powder is difficult, and the floor is covered in oil! ◇ "Cemented Carbide and Ultra-Precision Grinding Processing" ・Issue/Case 2: ▲ Find a separator that can recover cemented carbide sludge!
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◇ Please refer to various problems caused by sludge and case studies for solutions. - Issue/Case 1: ▲ Frequent nozzle clogging troubles due to fine chips! - Issue/Case 2: ▲ Sludge sticking inside the machine, causing troubles! - Issue/Case 3: ▲ Unremovable particulate sludge accumulating at the bottom of the tank! - Issue/Case 4: ▲ High frequency of filter replacements; is there any other method?
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◇ Here are various issues caused by sludge that have been resolved in each case. - Case Study 1: Drums and rubber wear out in less than a year! - Case Study 2: I want to reduce the frequency of coolant liquid replacement! - Case Study 3: I want to reduce troublesome maintenance tasks! - Case Study 4: A lot of moisture and oil remain in the iron powder! - Case Study 5: Dissatisfaction with durability and filtration accuracy! - Case Study 6: Severe issues due to clogging! - Case Study 7: I want to remove fine sludge with magnets and paper! - Case Study 8: I want to reduce costs and time loss in cleaning!
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◆ Main Features 1. "Inventory Management" of Pallets / "Inspection and Maintenance Management" of Steel Pallets - Through the management of pallet inventory data, "unreturned management" can be thoroughly implemented. 2. Issuance of "Pallet" Labels - "Pallet labels" with company management codes printed in QR can be issued. - Pallet labels can be issued on environmentally friendly "Yupo paper (synthetic paper)" (compatible with steel pallets). 3. Data Management on the "Cloud" - Inventory data of pallets, as well as inspection and maintenance data, are managed on the "cloud." - There is no need to purchase server equipment or perform maintenance in-house. * "QR Code" is a registered trademark of Denso Wave Incorporated.
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◆ Main Features 1. "Pallet" Inventory Management - Through the management of pallet in-and-out data, "unreturned management" can be thoroughly enforced. 2. Issuance of "Pallet" Labels - "Pallet labels" can be issued with your company's management code printed as a QR code. - Pallet labels can be issued on environmentally friendly "Yupo paper (synthetic paper)" (compatible with metal pallets). 3. Data Management in the "Cloud" - Pallet in-and-out data, inspection, and maintenance data are managed in the "cloud." - There is no need to purchase server equipment or perform maintenance in-house. * "QR Code" is a registered trademark of Denso Wave Incorporated.
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Eliminate concerns associated with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication. ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones. ❸ Cost: Implementation with reduced initial costs is possible through a subscription model. * Please check the "catalog" for details.
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Eliminate concerns associated with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records with IC cards, data shared in the cloud, immediate situation confirmation via PC or smartphone ❸ Cost: Introduction possible with reduced initial costs through subscription * For details, please check the "catalog."
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Eliminate concerns associated with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones ❸ Cost: Implementation with reduced initial costs is possible through a subscription model * For details, please check the "catalog."
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Eliminate issues that can arise with the traditional "entry management board," such as ▲missing entries / ▲forgotten deletions / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked immediately on PCs or smartphones ❸ Cost: Introduction with reduced initial costs is possible through a subscription model * For details, please check the "catalog."
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Eliminate issues that can arise with the conventional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones ❸ Cost: Implementation with reduced initial costs is possible through a subscription model * For details, please check the "catalog."
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Eliminate issues that can occur with the traditional "entry management board," such as ▲omissions in entries / ▲forgetting to erase / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records with IC cards, data shared in the cloud, immediate situation confirmation via PC or smartphone ❸ Cost: Possible to reduce initial costs with a subscription model * Please check the "catalog" for details.
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Eliminate concerns associated with the traditional "entry management board," such as ▲missing entries / ▲forgotten deletions / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones ❸ Cost: Implementation with reduced initial costs through subscription * Please check the "catalog" for details.
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Eliminate concerns associated with the traditional "entry management board," such as ▲missing entries / ▲forgotten deletions / ▲inability to grasp the situation remotely! ◆ Three features of the "Safety-board" ❶ Communication: Smooth implementation even in environments without LAN by utilizing SIM communication. ❷ Simplicity: Records are made with IC cards, data is shared in the cloud, and the situation can be checked instantly on PCs or smartphones. ❸ Cost: Introduction with reduced initial costs is possible through a subscription model. * For details, please check the "catalog."
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<Voices of 14 Site Managers> 01 (Grinding) ▲ Drum and rubber wear out in less than a year! 02 (Grinding) ▲ I want to improve the squeezing performance! 03 (Grinding) ▲ The maintenance costs for coolant and liquid replacement are burdensome! 04 (Grinding) ▲ There is too much moisture and oil remaining in the iron powder generated during manufacturing! 05 (Grinding) ▲ Sludge cannot be sufficiently collected, leading to operational stoppages during work! 06 (Grinding) ▲ Issues due to aging deterioration and clogging are severe! 07 (Grinding) ▲ I want to continue using the cylindrical grinding machine while maintaining its precise accuracy! 08 (Grinding) ▲ When the material used changes, sludge tends to accumulate easily! 09 (Cutting) ▲ Problems due to clogging of high-pressure pumps and nozzles occur frequently! 10 (Cutting) ▲ Fine sludge cannot be completely removed, accumulating to about half of the tank in three months! 11 (Cutting) ▲ Particulate sludge that cannot be removed after cutting accumulates at the bottom of the tank! 12 (Cutting) ▲ The frequency of filter replacement is high, considering other methods! 13 (Gear) ▲ Oil-soaked sludge is heavy, making the oil removal process difficult, and the floor is also covered in oil! 14 (Carbide) ▲ Cleaning the tank is difficult with just a paper filter!
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◆ Issues (Before Implementation) ● Fine sludge in the coolant adversely affects processing quality. ● Looking for a separator that can "recover" "hard" sludge, etc. ◇ Implementation Effects 〇 Sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices." 〇 Processing quality improved as fine "hard sludge" no longer causes scratches. 〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery work, etc.
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◇ Introduction Background 〇 Previously, the sticky chips that were discharged were put into a centrifugal oil separator, and the oil removal process was conducted for about 1 hour per day. 〇 The coolant in the tank also quickly decreased, requiring frequent replenishment. 〇 The oil-based coolant collected by the oil separator was contaminated with fine particles, causing wear on pumps and cutters, etc. ◆ Introduction Effects ● Chips processed by the oil separator are discharged from the fine mag, eliminating the need for oil removal. ● The lifespan of pumps and cutters has also significantly improved. ● The amount of coolant replenishment has been reduced by more than one drum per year per machine, etc.
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◇ Introduction Background 〇 A bag filter was used for secondary filtration in the lathe, but the frequency of filter replacement was high, prompting consideration of other methods, etc. ◆ Implementation Effects ● The recovery of scale is also very good, and the dewatering performance is excellent. ● It was determined that it can also be used for the recovery of particulate sludge in secondary filtration during lathe processing, etc.
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◇ Introduction Background 〇 Initially, we inquired with the manufacturer about the recovery of accumulated sludge, but it became clear that the required work time, personnel, and estimates greatly exceeded our expectations. 〇 The longer the maintenance work takes, the more it disrupts normal operations, etc. ◆ Ease of Implementation ● We communicated our desire for a movable format since we wanted to use it across multiple machining centers. ● Even during the evaluation equipment loan, we felt reassured about the implementation as there was no pressure for purchase, which contributed to our comfort in proceeding.
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