サノテック List of Products and Services

Microsoft's "Power Apps" allows you to create "mobile apps" by placing pre-prepared components and using formulas or macros in a way similar to "Excel." There are various means of data input available, including selections via "radio buttons" and "dropdowns," as well as features like "barcode scanning," "photo capture," and "voice input." By utilizing "Power Apps" to create "mobile apps," information that was previously handwritten, such as "daily reports," "asset management," and "inventory," can be instantly digitized. "Power Apps" can leverage "Excel" data and integrate with "Power BI," "Power Automate," and more. We hope you can refer to our app development examples. * If you already have a contract for "Office 365 E3" or similar, you can use it for free. * You can immediately view detailed case studies from the "PDF download." Please feel free to contact us.

• Process Control System

We introduce various "dedicated cases" that enhance the usability of devices and tablets. Our lineup includes the "waist pouch case," which allows both hands to be free when attached, as well as "full cover cases" and "carrying case types" that are resistant to rain and drops. We address various challenges and requests, such as "devices and tablets are convenient but can't be used with both hands" and "it would be useful if it could stick to a magnetic surface at a work site." All cases can be customized based on sample models. Please feel free to contact us when you need assistance. 【Sample Models】 <Waist Pouch Case> ■K-1908NA ■K-2007HK ■K-2008HK ■K-2010NA *For more details, please refer to the PDF materials or feel free to contact us.

• Racks and Cases
• Handheld barcode reader
• Production Management System

At Sanotech, we offer various "dedicated cases" to enhance the usability of terminals and tablets. The "washable case" can be easily removed and is suitable for cleaning in food factories. You can change the number and location of the magnets to select the strength, allowing you to attach it to metal walls on-site while keeping the device mounted, making it very convenient. All cases can be customized based on sample models. Please feel free to contact us when you need assistance. 【Features】 ■ Suitable for cleaning in food factories (easily detachable with magnets) ■ Can be attached to metal walls on-site while the device is mounted ■ Allows for changes in the number and location of magnets to adjust magnetic strength *For more details, please refer to the PDF document or feel free to contact us.

• Racks and Cases
• Handheld barcode reader
• Production Management System

1. Realization of the digitization of "work reports" 2. Flexible modification of "work items" 3. Easy expansion and utilization in "Excel" *We would appreciate your inquiries regarding the "digitization/systematization of various handwritten forms."*

• Handheld barcode reader
• Production Management System
• Process Control System

◆ Features of "SmartRead" 1. High character recognition and document sorting accuracy through proprietary AI development (significant enhancement of reading correction and support for automatic rotation released in summer 2022) 2. Realization of information extraction from various types of documents 3. Enhanced user-friendly interface and management functions "SmartRead," utilizing cutting-edge AI technology, automates document processing. Additionally, it is possible to leverage the data extracted from documents in conjunction with RPA and various systems.

• Document and Data Management

Would you like to manage the locations of your factory and logistics warehouse using photos and videos? Please feel free to consult us about the development of a system (WMS) for your factory and warehouse utilizing handheld devices. 【Usage Examples】 ■ Upon Arrival - Scan the product's barcode - Take a photo of the storage location - Save the barcode and photo to the cloud ■ Upon Shipment - Scan the product barcodes on the picking list - Display the photo of the storage location *For more details, please download the PDF or feel free to contact us.

• Production Management System
• Handheld barcode reader
• 2D Code Reader

In the production site, various issues are raised, such as "inability to collect timely results on a daily basis," "work reports are handwritten," and "workload cannot be grasped." As a solution to these problems, "paperless transformation and visualization of information" involves managing the production plans output from the mainframe and the production results reported from the site in a single database. This can resolve the issues by allowing real-time confirmation of the discrepancies between plans and results using PCs, handheld terminals, or tablets. 【Current Issues in the Production Site】 ■ Work reports are handwritten ■ Workload cannot be grasped ■ Timely collection of results on a daily basis is not being achieved ■ The production plans from the mainframe and the production results from the site are compiled by the work supervisor in Excel, and printed copies are distributed to each worker the next morning, which involves a lot of effort ■ Looking for a system that can start small, as a large investment cannot be made all at once *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• Handheld barcode reader
• 2D Code Reader

"With paper-based work instructions, it is difficult to perform tasks on-site..." "It is not possible to grasp work progress in real-time..." To solve these issues, we recommend using 'Rugged Smartphone' for on-site work. Manage work information in the cloud and display work instructions on the Rugged Smartphone screen. This eliminates the cumbersome paper-based work instructions on-site and leads to a paperless environment. [Case Study] ■Challenges - It is difficult to perform tasks on-site with paper-based work instructions. - It is not possible to grasp work progress in real-time. ■Solutions - On-site work using Rugged Smartphone - Managing work information in the cloud *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• Handheld barcode reader
• 2D Code Reader

"With handwritten daily work reports and Excel management, accurate progress cannot be grasped... We are relying on the supervisor's intuition as we cannot adopt standard times for production planning..." To solve these problems, we recommend utilizing cloud-based management. By using the cloud, you can manage the progress and shipping schedules of outsourced work in real-time, and by visualizing process management, inquiries about progress checks and load confirmations via phone will drastically decrease, including those from within the factory and outsourced partners. [Features] ■ Small start implementation is possible ■ Integration with existing systems is possible ■ Flexible customization is possible ■ Incorporation of processing instructions into process management and QR coding ■ Scanning QR codes with a handheld device for work ■ Management of outsourced progress via the cloud *For more details, please refer to the PDF materials or feel free to contact us.

• Process Control System
• Handheld barcode reader
• 2D Code Reader

In the production site, various issues are raised, such as "inability to collect timely performance data on a daily basis," "work reports are handwritten," and "workload cannot be grasped." As a solution to these problems, the "systematization of timely performance and progress management, and workload distribution" allows for adjustments to production plans and actual results on a management system screen rather than on paper or Excel, and the content of processing instructions can be understood on a handheld screen. It is possible to sample actual work time to calculate standard times for each worker and each product. 【Current Issues in the Production Site】 ■ Work reports are handwritten ■ Workload cannot be grasped ■ Timely performance data collection is not being done on a daily basis ■ The production plan from the mainframe and the actual production results are compiled by the supervisor in Excel, and printed copies are distributed to each worker the next morning, which involves a lot of effort ■ Looking for a system that can start small, as a large investment cannot be made all at once *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System
• Handheld barcode reader
• 2D Code Reader

This document introduces the total management system for inventory in and out. By using handheld terminals for receiving inspections, we solve issues such as "errors that cannot be eliminated" and "time-consuming processes" that arise from visual inspections. It includes various solutions, as well as the effects and key points after implementation. [Contents (Excerpt)] ■ Solution 1: <Receiving Inspection> <Storage (Workplace) Entry> ■ Solution 2: <Storage (Workplace) Exit> <Shipping Label Issuance> ■ Solution 3: <Inventory> <Shelf Movement> ■ Effects After Implementation ■ Key Points for Implementation ■ Compatible Models and Implementation Details *For more details, please refer to the PDF document or feel free to contact us.

• PDAs and handheld terminals
• 2D Code Reader
• Production Management System

This document introduces the acceptance inspection system. By using handheld terminals for acceptance inspections, we achieve error prevention, information management including location, zero inspection errors, and improved work efficiency. It includes various solutions, effects after implementation, and key points. [Contents] ■ Current Issues ■ Solutions ■ Effects After Implementation ■ Key Points for Implementation ■ Compatible Models and Implementation Details *For more details, please refer to the PDF document or feel free to contact us.

• PDAs and handheld terminals
• Handheld barcode reader
• Production Management System

The "WMS Shipping Inspection System" prevents mistakes (error-proofing) and enables information management, including location data, achieving zero inspection errors and a fourfold increase in work efficiency. It can solve issues such as the inability to eliminate mistakes in shipping due to visual inspections of a large amount of information (shipping lists, delivery notes, shipping instructions, etc.). [Effects After Implementation] ■ Elimination of visual inspections results in zero registration errors during shipping ⇒ Prevention of mistakes (error-proofing) ■ Streamlining of inspection work reduces unnecessary costs ■ Significant reduction in personnel from pairs of two (multiple pairs) ■ Elimination of various confirmation tasks greatly increases work efficiency ■ Shipping performance data is transferred and database creation is achieved *For more details, please refer to the PDF document or feel free to contact us.

• Other production management systems
• Handheld barcode reader
• 2D Code Reader

The "WMS Inventory System" prevents mistakes (error-proofing) and allows for information management that includes locations, achieving zero inspection errors and a fourfold increase in work efficiency. By scanning the barcode on the inventory slip with a handheld terminal, you can confirm the stock count, record the count on the inventory slip, and input data into the PC, eliminating unnecessary steps. [Effects After Implementation] ■ Elimination of visual inspections results in zero mistakes during inventory ⇒ Prevention of errors (error-proofing) ■ Significant reduction in personnel from pairs of two (multiple pairs) ■ Elimination of various confirmation steps greatly increases work efficiency ■ If barcodes (QR codes) cannot be affixed immediately upon arrival, it is possible to apply barcodes during the initial inventory ■ Normal barcode scanning inventory management can be conducted from the next inventory onward *For more details, please refer to the PDF document or feel free to contact us.

• Other production management systems
• Handheld barcode reader
• 2D Code Reader

This document introduces an entry and exit management system for cold storage warehouses. By utilizing "active IC tags," it manages entry and exit in cold storage warehouses, allowing for tracking of stay duration and verification of entry and exit logs. It achieves hands-free entry and exit management. This document includes various solutions and the effects and key points after implementation. [Contents] ■ Current issues ■ Solution (1) Achieving entry and exit management in cold storage warehouses with active IC tags ■ Solution (2) Managing by linking active IC tags with workers ■ Solution (3) Active IC tags ■ Effects after implementation ■ Key points for implementation *For more details, please refer to the PDF document or feel free to contact us.

• Entrance and exit control system
• IC tag
• Refrigerators and freezers

If you want to implement a temperature management system compliant with HACCP in freezers, refrigerators, blending tanks, milk storage tanks, or warehouses, cost and operability will be challenges. Our company has made it possible to introduce a HACCP-compliant temperature management system easily and at low cost by providing temperature sensors, LoRaWAN gateways, and cloud services as a package. 【Benefits of Implementation】 - No power installation required for temperature sensors (battery-operated and easy to install) - Temperature data is stored in the cloud, allowing temperature information to be managed via PC or smartphone - One gateway can receive signals from up to approximately 1,000 sensors - Wide communication area (radius of 1-2 km) - Customization according to your company's specific operational rules is possible *For more details, please refer to the PDF document or feel free to contact us.

• Thermometer
• Entrance and exit control system
• Other security and surveillance systems

"SoftDraw" is an application that adds and modifies material information to NC intermediate data and graphic data, allowing for the output of files in various data formats, as well as individual processing drawings, DL check drawings, and material processing lists. By using the currently owned AutoCAD LT, NC data and material processing lists can be easily output, eliminating the need for CAD dedicated to CAM. With a minimal investment, it enables the efficiency of full-scale work and reduces inconveniences. 【Features】 - Adds and modifies material information to NC intermediate data and graphic data centered around a CAD base - Outputs files in various data formats, as well as individual processing drawings, DL check drawings, and material processing lists - No need for CAD dedicated to CAM - Increases efficiency of full-scale work and reduces inconveniences *For more details, please refer to the PDF materials or feel free to contact us.

• Other CAD
• Other CAD related software

"STCAD/PAVE" allows for the creation of presentation drawings and construction drawings from site maps, as well as quantity estimation for each block, all through simple operations. Being a self-developed system, it can flexibly respond to user needs and enables the construction of a unique system. Additionally, it strongly supports the creation of presentation drawings and quantity estimation using block paving methods, which are increasingly being utilized in road paving projects year by year. [Features] - Quantity calculations by color and block shape - Ability to register new patterns, block shapes, colors, etc. - Easy to create and modify patterns - Expansion into circular areas is also possible - Expression of textures for blocks and other materials is possible *For more details, please refer to the PDF materials or feel free to contact us.

• Other CAD
• Other CAD related software

Maintains initial performance, is resistant to breakage without friction. Sells grinding sludge as a valuable material to scrap dealers. Environmentally friendly Fine Mag. ◇ Introduction Background 　　○ Previously used magnet separators from other companies, but all wore out the magnetic drum and rubber in less than a year. 　　○ After testing "FINE MAG," the results exceeded expectations. 　　○ Hands do not get wet when handling the discharged sludge. 　　○ No wear on the rollers, etc. ◆ Implementation Effects 　　● Confirmed its effectiveness during a one-year trial period. 　　● Eliminated tank sediment and reduced impurities below the specified value by removing abrasive particles with Fine Clon. 　　● Sold sludge as a valuable material to scrap dealers. 　　● Quick response provides peace of mind, etc.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Combining with Fine Mag, our in-house coolant purification system places less burden on machines and improves product yield. ◇ Introduction Background 　　○ Activities themed around creating dry floors, building clean factories, and achieving zero waste liquid. 　　○ Conducted performance comparisons of "magnetic separators" from multiple companies. 　　○ Developed our own coolant purification system combined with Fine Mag. 　　○ Achieved zero liquid replacement operation for 7 years, among other accomplishments. ◆ Implementation Effects 　　● Collected abrasive particles along with magnetic sludge. 　　● Very well dewatered, with moisture content below 30%. 　　● No malfunctions, and there have been no complaints from within the company.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

I am satisfied with the high dewatering performance. The "FINE MAG" is a machine I want to recommend to others. ◇ Introduction Background 　　〇 Originally used a coolant device from another company 　　〇 Was not satisfactory in terms of durability and filtration accuracy 　　〇 Broke down after about two years of use 　　〇 Decided to introduce FINEMAG, which had already established a good reputation within the company ◆ Introduction Effects 　　● The amount of sludge collected initially was astonishingly large, something I had never seen before 　　● Before the introduction, we had to call another contractor 4 to 5 times a year, but now we call once a year or not at all 　　● The durability of the rollers is also excellent, allowing for long-term use 　　● Reduced the time required for replacement work 　　● The dewatering performance is outstanding, among other benefits

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

We have successfully built a relationship to overcome difficulties together in order to achieve our goals. ◇ Background of Introduction 　　〇 Previously used a competitor's magnetic separator individually. 　　〇 Experienced significant issues due to aging and clogging, leading to consideration of a switch. 　　〇 Achieving maintenance-free operation was a challenge. 　　〇 Satisfied with the flexible response, etc. ◆ Effects of Introduction 　　● Achieved maintenance-free operation. 　　● Eliminated cleaning tasks during long holidays on the production line. 　　● Significantly reduced both working time and costs. 　　● Effectively extracted materials to the extent that secondary operations were unnecessary, resolving the issue of oil and grease carry-out, etc.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◇ Introduction Background 　　〇 35 years ago, when we first introduced a cylindrical grinding machine, it was delivered as a standard product from the manufacturer. 　　〇 Since then, it has maintained satisfactory precision without any major troubles. 　　〇 We have been able to use it with peace of mind while renewing the contract over a long period of time, among other reasons. ◆ Introduction Effects 　　● It can continue to be used while maintaining its precision in tasks that require accuracy. 　　● There have been no major troubles or complaints, and it maintains a consistent quality. 　　● All 13 cylindrical grinding machines are used in combination with the K series magnetic separator and paper filter. 　　● Fine sludge is minimized with the paper filter, among other benefits.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Since we started using FineMag, the burden of troublesome maintenance tasks has been greatly reduced, and we are also contributing to ECO. ◇ Introduction Background 　　〇 Initially, we were using a magnet separator made of ferrite magnets. 　　〇 At that time, we were struggling with the maintenance burden of regular tank cleaning and liquid replacement due to the deterioration of coolant. 　　〇 Around 2000, we were introduced to FineMag and began implementation after a demonstration. ◆ Implementation Effects 　　● Satisfied with the sludge recovery rate and dewatering performance. 　　● Recovery rate has tripled compared to conventional machines. 　　● Materials like carbon, which could not originally be recovered, are now captured in magnetic sludge. 　　● Thanks to the increased recovery rate, the cleaning frequency has decreased to one-third of what it used to be.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Exceeding expectations in effectiveness. Considering implementation in all factories. ◇ Background of Implementation 　　〇 Manufacturing many parts that require precision, such as hydraulic pump components 　　〇 Stability of precision is important 　　〇 Before implementation, struggled with a situation where a lot of moisture and oil remained in the iron powder generated during manufacturing 　　〇 After about six months of testing, it demonstrated effects beyond imagination, leading to implementation, etc. ◆ Effects of Implementation 　　● Even when using hard-to-remove oil-based coolants, sludge is effectively collected 　　● Daily cleaning has almost ceased, allowing continued use without interrupting production flow 　　● Decrease in failures of the magnetic drum, resulting in an extended lifespan of the magnets, which are consumable parts 　　● Operating costs were kept significantly lower than expected, etc.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◇ Introduction Background 　　〇 Considered the introduction of a new separator with higher sludge recovery capability than the one previously used 　　〇 Upon use, it was found to be remarkably superior in sludge recovery compared to other products 　　〇 Officially introduced due to significant reductions in cleaning costs and time loss, among other reasons ◆ Introduction Effects 　　● The frequency of tank cleaning, which was previously done about once every two months, was reduced to approximately once every 6 to 12 months after introduction 　　● Maintenance time loss and cleaning costs were calculated to be more than one-third less 　　● The cost-effectiveness is outstanding, among other benefits

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Installed 90 units in 5 years! It has become an invaluable presence that is now indispensable. It greatly contributes to reducing product defect rates and extending the lifespan of cutting fluids. ◇ Introduction Background 　　〇 Traditionally, a drum filter conveyor was used for machining castings. 　　〇 Since the chips generated during casting machining are fine and contain a large amount of carbon, troubles due to high-pressure pump and nozzle clogging occurred frequently. 　　〇 Additionally, using coolant with poor filtration accuracy on the workpieces led to defects due to scratches, among other issues. ◆ Implementation Effects 　　● As a result of a two-month test, the lifespan of the cutting fluid was doubled, and the defect rate was reduced by 20%, yielding astonishing results. 　　● The units were quickly installed in existing machining centers, and now 90 machining centers are equipped with them. 　　● The discharged sludge is mostly dry, and even after six years of use, its condition has not changed.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Responding to on-site voices with implementation power! Cleaning costs cut by half. ◇ Introduction Background 　　〇 Fine sludge accumulates in the coolant tank of the machining center. 　　〇 The conveyor for chip discharge alone cannot completely remove the fine sludge from the cast iron processing process. 　　〇 Within three months, sludge accumulated to about half of the tank, which is approximately 400mm deep, requiring the line to be stopped each time for tank cleaning, among other issues. ◆ Implementation Effects 　　● After one and a half years of implementation, the amount of chip accumulation in the six months following installation is less than that in the three months prior to installation. 　　● Cleaning, which used to be done every three months, can now be done once every six months. 　　● In addition to labor and cleaning costs, coolant fluid costs have been reduced from approximately 400,000 yen annually to half, at 200,000 yen, after implementation, among other savings.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◎ Ideal for grinding processing - Significant improvement in the recovery of sludge from sediment in the tank generated during grinding processing! ◆ Issues (before implementation) ● Used a competitor's magnetic separator, but the magnetic drum and rubber wore out in less than a year ● The discharged sludge was sticky, etc. ◇ Implementation effects 〇 Eliminated sediment in the tank and removed abrasives, reducing impurities below the specified value 〇 Sold sludge as valuable material to scrap dealers, etc.

• Filtration Equipment

Zero oil removal work with the introduction of Fine Mag! Productivity has improved! What is the P-Roller that has greatly changed the production site? ◇ Introduction Background 　　〇 Previously, the sticky chips that were discharged were put into a centrifugal oil removal machine, and oil removal work was carried out for about 1 hour per day. 　　〇 The coolant in the tank also quickly decreased, requiring frequent replenishment. 　　〇 The oil-based coolant collected by the oil removal machine contained fine particles, causing pumps and cutters to wear out frequently, among other issues. ◆ Effects of Introduction 　　● Chips that were subjected to the oil removal machine are discharged from the Fine Mag, eliminating the need for oil removal work. 　　● The elimination of oil removal and liquid replenishment work has improved productivity. 　　● The amount of coolant replenishment has been reduced by more than one drum per year per machine, among other benefits.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Issues (Before introduction) ● In casting cutting, fine chips and a large amount of carbon cause high-pressure pumps and nozzles to clog, leading to frequent troubles. ● Poor filtration precision of the coolant results in defective products due to scratches, etc. ◇ Effects of introduction 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

• Filtration Equipment

◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (Before Implementation) ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation Effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The elimination of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenishment has been reduced by more than one drum per year per machine, etc.

• Filtration Equipment

◆ Issues (Before Implementation) 　● Maintenance tasks such as tank cleaning are difficult with only paper filters. 　● Fine sludge in the coolant adversely affects processing quality. 　● Looking for a separator that can "recover" "hard" sludge, among other things. ◇ Implementation Effects 　〇 Sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices." 　〇 Processing quality improved as fine "hard sludge" no longer causes scratches. 　〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery tasks, among other benefits.

• Separation device

We have systematized everything from ordering event photos for schools to packaging them. When you create order data with "SHINZO-kun," you can print all the order data at once from the digital mini lab machine. There is no hassle until all students' prints are completed. The sister product "MIYUKI-chan" is a revolutionary software that significantly reduces the workload of creating sample photos for orders. 【Features of SHINZO-kun】 ■ Managed by student unit, eliminating calculation errors ■ Allows confirmation of total order quantity and total amount for each student during order input ■ Prints exactly as per the entered orders from the lab machine, so sorting work is unnecessary ■ Simply pack the completed photos directly into bags by section ■ Can output an order detail sheet as a divider during printing *For more details, please refer to the PDF materials or feel free to contact us.

• others