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The inspection of the "magnet separator," which is a sludge recovery device for coolant systems (coolant liquid), is understood to be important, yet it is often difficult to check. However, it is certain that degradation is progressing... We want to avoid situations like "suddenly one day / a malfunction occurs / production stops!" Additionally, unexpected malfunctions can lead to delays in "parts replacement" or "repairs." The "magnet separator / free inspection service" that we are introducing this time is designed to alleviate such concerns and ensure that you can continue to use the "magnet separator" safely and securely. We encourage you to take advantage of this opportunity for the "free inspection service."
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◇ We can provide optimal proposals based on the customer's "usage conditions/installation environment." ❶ Tailored custom solutions that match the customer's processing requirements. ❷ Flexible compatibility with products from other companies. ❸ Achieving cost reduction based on extensive installation experience. ★ The "catalog" includes numerous specific "production examples" with different usage conditions/installation environments! Please feel free to download it.
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◆ About the Systematization of "Location Management" (Overview) 1. About "Location Management" - Overview: A method of managing storage locations by placing specified items (fixed items) in designated places (fixed locations) in specified quantities (fixed quantities). - Advantages: ◎ "Necessary items for production" can be retrieved immediately. ◎ Inventory information for "necessary items for production" can be quickly understood, etc. - Disadvantages: ▲ Management of information regarding the "three fixeds (fixed location / fixed item / fixed quantity)" is necessary. 2. Methods of "Location Management" ◇ "Free Location System" - A method where an area for storing the same type of items is predetermined, and items are stored in available spaces. ◇ "Fixed Location System" - A method where storage locations are predetermined for each item number, and items of the specified item number are stored in the designated location. 3. Key Points of "Systematization" - Three key points (Barcode / Terminal / Information Management) 4. Operational Image of "Systematization" - An operational image of the "systematization" of the three key points. ☆ For more details, please check the "catalog." ※ "QR Code" is a registered trademark of Denso Wave Inc.
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◆ About the Systematization of "First In, First Out" Management (Overview) 1. About "First In, First Out" Management - Overview: A method of shipping and dispensing items in the order they were received, starting with the earliest items. This is implemented for the receipt and shipment of raw materials, parts, products, and semi-finished goods. - Advantages: ◎ Difficult to generate "long-term stagnant items" ◎ Prevention of "quality degradation/obsolescence," etc. - Disadvantages: ▲ Requires management of "date/item code/quantity/storage location" 2. Other Main Management Methods ◆ In the case of "Last In, First Out" - Advantages: ◎ No need for detailed management, etc. - Disadvantages: ▲ Possibility of generating long-term stagnant items, etc. ◆ In the case of "Random Method" - Advantages: ◎ Storage in available spaces, etc. - Disadvantages: ▲ Possibility of generating long-term stagnant items, etc. 3. Points of "Systematization" - Three points (barcode/device/information management) 4. Image of "Systematization" Operation - Image of the operation of the three points of "systematization" ☆ For more details, please check the "catalog" ※ "QR Code" is a registered trademark of Denso Wave Incorporated.
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Do you have any of these concerns? ▲ Sometimes you can't find a place and have to "search around" ... Waste! ▲ With many parts, there are times you "pick the wrong one" ... Mistake! ▲ With multiple storage locations, there are times you "run out of stock" ... Loss! We will solve this through systematization and data management! ◎ Location Management: Location management using "Shelf Number Labels (QR)" ◎ Identification Management: Identification management using "Current Item Tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "Database" * Quantity management using "Excel" is also possible for partial management on-site. (Main Targets) - Parts, raw materials, work-in-progress, finished products, tools, molds, reworked items, defective items, transport equipment, etc. (System Configuration Example) - Hardware: Terminals / Label Printers / Servers (PC) etc. - Software: Terminal Apps / PC Apps / DB (Excel) etc. ☆ We can build a flexible system while confirming your requests. ☆ For more details, please check the "Catalog"! * "QR Code" is a registered trademark of Denso Wave Inc.
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This is an "inventory management system" that is easy to introduce as a trial. (Business) - Management of "shelf stocking/shelf removal/current inventory count" (Components) - QR: Item number QR / Shelf number QR - Terminal: Handheld terminal (device) - Data: Excel (Features) 1. Utilizes two types of QR codes 2. Reads QR codes with the terminal and confirms (registers) quantities 3. Manages input and output data with "Excel" ★ You can experience it firsthand. (Implementation via web conference is also possible) * "QR code" is a registered trademark of Denso Wave Inc. * "Excel" is a product of Microsoft Corporation.
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1. Experiential Operations - You can experience three operations: ❶ "Stocking" ❷ "Stock Removal" ❸ "Current Inventory" 2. Main Features 1. Utilization of "QR" (Shelf Number/Product Number) 2. Utilization of "Terminal" (Information Display/QR Scanning/Data Transmission) 3. Utilization of "Excel" (Ability to check input/output quantities/current inventory) ★ Please check the "Experiential Demo Information Catalog" (displayed on screen) ☆ Also refer to the "Product Management System Information Catalog" ☆ You can also view it via "Web Conference" format * "QR Code" is a registered trademark of Denso Wave Inc. * "Excel" is a product of Microsoft Corporation.
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Inventory management begins with "receiving" and connects through "storage," "inventory," and "shipping." However, the necessary items and procedures for each company often differ, and these discrepancies can create challenges in implementing packaged systems, making it difficult to achieve effectiveness. Our system is based on the operational development achievements of many manufacturing companies, allowing us to customize the system to fit the specific needs of your site for each operation, thereby realizing a highly effective system implementation. *Please feel free to consult us regarding needs such as "RFID," "OCR," "paperless," "barcode," "Excel," and "CSV output." 【Features / Benefits】 ■ The operational image is a "standard specification." We can accommodate your operational environment and business procedures. ■ You can implement it from one operation/device. ■ Verbal requests are welcome; please let us know your requirements. We will proceed to document the "operational image" (web meetings are possible). ■ We provide flexible development tailored to customers and operations that is not available in full packaging, while also reducing implementation costs based on the foundation. *For more details, please download the PDF or contact us.
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In the aviation industry, rapid identification and management of equipment is essential. Particularly for equipment related to safe operations, accurate location information is indispensable. Traditional search methods are time-consuming and labor-intensive, and they are prone to human error. Our warehouse management system utilizing ramp tags addresses these challenges by using a wireless LED tag, 'STOC', which lights up to indicate the location of the equipment. 【Use Cases】 * Management of storage locations for aircraft parts * Searching for maintenance parts for equipment * Management of onboard aircraft items 【Benefits of Implementation】 * Reduction in equipment search time * Decrease in human errors * Increased efficiency in equipment management
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In the healthcare industry, particularly in medication management, accuracy and speed are essential. Incorrect administration of medications can harm patients' health, and the inability to quickly locate necessary medications in emergencies can lead to delays in treatment. Our "Wireless LED Tag 'STOC' Storage Management System" addresses these challenges by indicating the storage locations of medications with light. 【Usage Scenarios】 - Management of medication shelves - Picking operations for medications - Inventory management 【Benefits of Implementation】 - Reduction in medication search time - Increased efficiency in medication management - Decreased risk of incorrect administration
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With the introduction of the "Wireless LED Tag 'STOC' Storage Management System," which is also an RFID tag, the "Wireless LED Tag 'STOC'" attached to stored shelves and items will light up to notify you, significantly reducing the "search time." It demonstrates its effectiveness in "shelf rack management" and "flat storage management." If you are interested, please feel free to contact us.
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We would like to make the sorting tasks manageable for newcomers and part-time workers, and eliminate the time spent searching. Our sorting system utilizing wireless LED tags (STOC) will meet these requests. When you scan barcodes such as shipping slips with a device, the LED tag on the designated storage cart will light up to notify you. It is easier to understand if you view the "video" and "overview materials" together. ★ A demonstration of the basic functions of the LED tag is available (using web conferencing), so please feel free to request it.
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We can respond to your requests, such as "wanting to eliminate picking mistakes" and "wanting to eliminate visual checks of lists," with our picking system utilizing wireless LED tags (STOC). When you scan barcodes from picking lists with your device, the LED tags on the shipping shelves will light up to notify you. It is easier to understand if you view the "video" and "overview materials" together. ★ A demonstration of the basic functions of the LED tags is available (using web conferencing), so please feel free to request it.
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In the "shelf stocking" operations, for requests such as "want to eliminate mistakes in stocking" and "want to eliminate visual checks," we can respond with a "picking system" that utilizes "wireless LED tags (STOC)." When the barcode of the "product label" or "product" is scanned with a device, the "LED tag" on the storage shelf lights up to notify you. It is easier to understand if you view the "video" and "overview materials" together. ★ A "demonstration of the basic functions of the LED tag" is available (using web conferencing), so please experience it for yourself.
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In the electronics industry, product tracking and inventory management are crucial. In particular, the loss of parts or incorrect shipments can lead to decreased production efficiency and customer complaints. Our pallet management system utilizes QR codes and devices to enable product tracking at the pallet level. This improves inventory management accuracy and reduces the risk of incorrect shipments. 【Use Cases】 - Parts management in electronics manufacturing plants - Product storage and shipping management in warehouses - Tracking of repaired items 【Benefits of Implementation】 - Streamlined inventory management - Prevention of incorrect shipments - Enhanced traceability
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In the automotive parts industry, accurate management of components is essential for production efficiency and quality maintenance. Particularly, the loss of pallets while handling a variety of parts can lead to delays in inventory management and potential stoppages on the production line. Our pallet management system utilizes QR codes and devices to efficiently manage everything from the inbound and outbound logistics of parts to their storage. 【Usage Scenarios】 - Inbound and outbound management in parts warehouses - Supply of parts to the manufacturing line - Inventory management of parts 【Benefits of Implementation】 - Prevention of pallet loss - Increased efficiency in inventory management - Improved traceability of parts
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In the chemical industry, the safe management of hazardous materials is the top priority. The loss of pallets increases the risk of delays in management and accidents. Our pallet management system utilizes QR codes and devices to facilitate the tracking and management of hazardous materials. By managing information during shipping and returns and linking it with the cargo, we strengthen the safety management system. 【Usage Scenarios】 - Hazardous material storage warehouses - Chemical manufacturing plants - Management of chemicals during transportation 【Benefits of Implementation】 - Understanding the location of pallets - Streamlining the tracking and management of hazardous materials - Strengthening the safety management system - Reducing risks associated with loss
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In the food manufacturing industry, the traceability of raw materials is emphasized to reduce the risks of food accidents, such as contamination and expired products, necessitating the assurance of traceability. The management of pallets is a crucial element in tracking the movement of raw materials and products. Our pallet management system utilizes QR codes and devices to accurately record pallet check-in and check-out information, thereby enhancing traceability. 【Usage Scenarios】 - Tracking from the arrival of raw materials to the shipment of products - Managing the movement of pallets during the manufacturing process - Integration with expiration date management 【Benefits of Implementation】 - Improved food safety - Rapid identification of causes in the event of an accident - Increased efficiency in inventory management
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By simply reading the "QR label" on the pallet with a terminal during shipping/return, pallet management can be systematized. With a simple configuration of terminals, PCs, and QR labels, it is possible to build a flexible and highly extensible system for 1. shipping/return management, 2. label issuance operations, and 3. set management with cargo. * Please consult us regarding support for "RFID," "Excel," and the use of terminals for other operations. * We can support "handheld terminals from various companies." Please consult us. * "QR Code" is a registered trademark of DENSO WAVE INCORPORATED.
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Every year, tens of thousands of yen worth of "pallets" are lost by many companies. The "Pallet Management System" will stop this bleeding. By linking "pallets" with the "items" stacked on them and creating a database, it helps reduce "work time" by enabling "storage management" of logistics containers such as "jigs/molds/tanks" and allowing you to understand the details of the "cargo" just by reading the "pallet label." The "label" can be customized in size and printed content, and we can provide synthetic paper. The "Pallet Management System" can accommodate various logistics containers such as "pallets/cage trolleys/oricons/dollies" and manage cargo. Please feel free to inquire. * Please consult us regarding "RFID," "Excel compatibility," and "utilization of terminals for other operations." * Compatible with various companies' "handheld terminals." * There are terminals that can read barcodes from over 5 meters away, allowing you to read upper pallet "labels" and labels at your feet without bending down.
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The "MDM (MobiControl)" that we would like to introduce this time is a tool that allows centralized management of Android and iOS devices. It enables control of devices (such as disabling USB usage), remote software replacement, and security measures, allowing you to manage smart devices. Additionally, it supports not only cloud contracts but also on-premises solutions. With a track record of implementation in 174 countries and 18,000 companies, "MobiControl" is the device management tool with the longest history and experience in the world. We would be grateful if you would consider it.
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Microsoft's "Power Apps" allows you to create "mobile apps" by placing pre-prepared components and using formulas or macros in a way similar to "Excel." There are various means of data input available, including selections via "radio buttons" and "dropdowns," as well as features like "barcode scanning," "photo capture," and "voice input." By utilizing "Power Apps" to create "mobile apps," information that was previously handwritten, such as "daily reports," "asset management," and "inventory," can be instantly digitized. "Power Apps" can leverage "Excel" data and integrate with "Power BI," "Power Automate," and more. We hope you can refer to our app development examples. * If you already have a contract for "Office 365 E3" or similar, you can use it for free. * You can immediately view detailed case studies from the "PDF download." Please feel free to contact us.
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We introduce various "dedicated cases" that enhance the usability of devices and tablets. Our lineup includes the "waist pouch case," which allows both hands to be free when attached, as well as "full cover cases" and "carrying case types" that are resistant to rain and drops. We address various challenges and requests, such as "devices and tablets are convenient but can't be used with both hands" and "it would be useful if it could stick to a magnetic surface at a work site." All cases can be customized based on sample models. Please feel free to contact us when you need assistance. 【Sample Models】 <Waist Pouch Case> ■K-1908NA ■K-2007HK ■K-2008HK ■K-2010NA *For more details, please refer to the PDF materials or feel free to contact us.
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At Sanotech, we offer various "dedicated cases" to enhance the usability of terminals and tablets. The "washable case" can be easily removed and is suitable for cleaning in food factories. You can change the number and location of the magnets to select the strength, allowing you to attach it to metal walls on-site while keeping the device mounted, making it very convenient. All cases can be customized based on sample models. Please feel free to contact us when you need assistance. 【Features】 ■ Suitable for cleaning in food factories (easily detachable with magnets) ■ Can be attached to metal walls on-site while the device is mounted ■ Allows for changes in the number and location of magnets to adjust magnetic strength *For more details, please refer to the PDF document or feel free to contact us.
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1. Realization of the digitization of "work reports" 2. Flexible modification of "work items" 3. Easy expansion and utilization in "Excel" *We would appreciate your inquiries regarding the "digitization/systematization of various handwritten forms."*
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◆ Features of "SmartRead" 1. High character recognition and document sorting accuracy through proprietary AI development (significant enhancement of reading correction and support for automatic rotation released in summer 2022) 2. Realization of information extraction from various types of documents 3. Enhanced user-friendly interface and management functions "SmartRead," utilizing cutting-edge AI technology, automates document processing. Additionally, it is possible to leverage the data extracted from documents in conjunction with RPA and various systems.
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Would you like to manage the locations of your factory and logistics warehouse using photos and videos? Please feel free to consult us about the development of a system (WMS) for your factory and warehouse utilizing handheld devices. 【Usage Examples】 ■ Upon Arrival - Scan the product's barcode - Take a photo of the storage location - Save the barcode and photo to the cloud ■ Upon Shipment - Scan the product barcodes on the picking list - Display the photo of the storage location *For more details, please download the PDF or feel free to contact us.
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In the production site, various issues are raised, such as "inability to collect timely results on a daily basis," "work reports are handwritten," and "workload cannot be grasped." As a solution to these problems, "paperless transformation and visualization of information" involves managing the production plans output from the mainframe and the production results reported from the site in a single database. This can resolve the issues by allowing real-time confirmation of the discrepancies between plans and results using PCs, handheld terminals, or tablets. 【Current Issues in the Production Site】 ■ Work reports are handwritten ■ Workload cannot be grasped ■ Timely collection of results on a daily basis is not being achieved ■ The production plans from the mainframe and the production results from the site are compiled by the work supervisor in Excel, and printed copies are distributed to each worker the next morning, which involves a lot of effort ■ Looking for a system that can start small, as a large investment cannot be made all at once *For more details, please refer to the PDF document or feel free to contact us.
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"With paper-based work instructions, it is difficult to perform tasks on-site..." "It is not possible to grasp work progress in real-time..." To solve these issues, we recommend using 'Rugged Smartphone' for on-site work. Manage work information in the cloud and display work instructions on the Rugged Smartphone screen. This eliminates the cumbersome paper-based work instructions on-site and leads to a paperless environment. [Case Study] ■Challenges - It is difficult to perform tasks on-site with paper-based work instructions. - It is not possible to grasp work progress in real-time. ■Solutions - On-site work using Rugged Smartphone - Managing work information in the cloud *For more details, please refer to the PDF document or feel free to contact us.
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"With handwritten daily work reports and Excel management, accurate progress cannot be grasped... We are relying on the supervisor's intuition as we cannot adopt standard times for production planning..." To solve these problems, we recommend utilizing cloud-based management. By using the cloud, you can manage the progress and shipping schedules of outsourced work in real-time, and by visualizing process management, inquiries about progress checks and load confirmations via phone will drastically decrease, including those from within the factory and outsourced partners. [Features] ■ Small start implementation is possible ■ Integration with existing systems is possible ■ Flexible customization is possible ■ Incorporation of processing instructions into process management and QR coding ■ Scanning QR codes with a handheld device for work ■ Management of outsourced progress via the cloud *For more details, please refer to the PDF materials or feel free to contact us.
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In the production site, various issues are raised, such as "inability to collect timely performance data on a daily basis," "work reports are handwritten," and "workload cannot be grasped." As a solution to these problems, the "systematization of timely performance and progress management, and workload distribution" allows for adjustments to production plans and actual results on a management system screen rather than on paper or Excel, and the content of processing instructions can be understood on a handheld screen. It is possible to sample actual work time to calculate standard times for each worker and each product. 【Current Issues in the Production Site】 ■ Work reports are handwritten ■ Workload cannot be grasped ■ Timely performance data collection is not being done on a daily basis ■ The production plan from the mainframe and the actual production results are compiled by the supervisor in Excel, and printed copies are distributed to each worker the next morning, which involves a lot of effort ■ Looking for a system that can start small, as a large investment cannot be made all at once *For more details, please refer to the PDF document or feel free to contact us.
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This document introduces the total management system for inventory in and out. By using handheld terminals for receiving inspections, we solve issues such as "errors that cannot be eliminated" and "time-consuming processes" that arise from visual inspections. It includes various solutions, as well as the effects and key points after implementation. [Contents (Excerpt)] ■ Solution 1: <Receiving Inspection> <Storage (Workplace) Entry> ■ Solution 2: <Storage (Workplace) Exit> <Shipping Label Issuance> ■ Solution 3: <Inventory> <Shelf Movement> ■ Effects After Implementation ■ Key Points for Implementation ■ Compatible Models and Implementation Details *For more details, please refer to the PDF document or feel free to contact us.
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This document introduces the acceptance inspection system. By using handheld terminals for acceptance inspections, we achieve error prevention, information management including location, zero inspection errors, and improved work efficiency. It includes various solutions, effects after implementation, and key points. [Contents] ■ Current Issues ■ Solutions ■ Effects After Implementation ■ Key Points for Implementation ■ Compatible Models and Implementation Details *For more details, please refer to the PDF document or feel free to contact us.
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The "WMS Shipping Inspection System" prevents mistakes (error-proofing) and enables information management, including location data, achieving zero inspection errors and a fourfold increase in work efficiency. It can solve issues such as the inability to eliminate mistakes in shipping due to visual inspections of a large amount of information (shipping lists, delivery notes, shipping instructions, etc.). [Effects After Implementation] ■ Elimination of visual inspections results in zero registration errors during shipping ⇒ Prevention of mistakes (error-proofing) ■ Streamlining of inspection work reduces unnecessary costs ■ Significant reduction in personnel from pairs of two (multiple pairs) ■ Elimination of various confirmation tasks greatly increases work efficiency ■ Shipping performance data is transferred and database creation is achieved *For more details, please refer to the PDF document or feel free to contact us.
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The "WMS Inventory System" prevents mistakes (error-proofing) and allows for information management that includes locations, achieving zero inspection errors and a fourfold increase in work efficiency. By scanning the barcode on the inventory slip with a handheld terminal, you can confirm the stock count, record the count on the inventory slip, and input data into the PC, eliminating unnecessary steps. [Effects After Implementation] ■ Elimination of visual inspections results in zero mistakes during inventory ⇒ Prevention of errors (error-proofing) ■ Significant reduction in personnel from pairs of two (multiple pairs) ■ Elimination of various confirmation steps greatly increases work efficiency ■ If barcodes (QR codes) cannot be affixed immediately upon arrival, it is possible to apply barcodes during the initial inventory ■ Normal barcode scanning inventory management can be conducted from the next inventory onward *For more details, please refer to the PDF document or feel free to contact us.
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This document introduces an entry and exit management system for cold storage warehouses. By utilizing "active IC tags," it manages entry and exit in cold storage warehouses, allowing for tracking of stay duration and verification of entry and exit logs. It achieves hands-free entry and exit management. This document includes various solutions and the effects and key points after implementation. [Contents] ■ Current issues ■ Solution (1) Achieving entry and exit management in cold storage warehouses with active IC tags ■ Solution (2) Managing by linking active IC tags with workers ■ Solution (3) Active IC tags ■ Effects after implementation ■ Key points for implementation *For more details, please refer to the PDF document or feel free to contact us.
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If you want to implement a temperature management system compliant with HACCP in freezers, refrigerators, blending tanks, milk storage tanks, or warehouses, cost and operability will be challenges. Our company has made it possible to introduce a HACCP-compliant temperature management system easily and at low cost by providing temperature sensors, LoRaWAN gateways, and cloud services as a package. 【Benefits of Implementation】 - No power installation required for temperature sensors (battery-operated and easy to install) - Temperature data is stored in the cloud, allowing temperature information to be managed via PC or smartphone - One gateway can receive signals from up to approximately 1,000 sensors - Wide communication area (radius of 1-2 km) - Customization according to your company's specific operational rules is possible *For more details, please refer to the PDF document or feel free to contact us.
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"SoftDraw" is an application that adds and modifies material information to NC intermediate data and graphic data, allowing for the output of files in various data formats, as well as individual processing drawings, DL check drawings, and material processing lists. By using the currently owned AutoCAD LT, NC data and material processing lists can be easily output, eliminating the need for CAD dedicated to CAM. With a minimal investment, it enables the efficiency of full-scale work and reduces inconveniences. 【Features】 - Adds and modifies material information to NC intermediate data and graphic data centered around a CAD base - Outputs files in various data formats, as well as individual processing drawings, DL check drawings, and material processing lists - No need for CAD dedicated to CAM - Increases efficiency of full-scale work and reduces inconveniences *For more details, please refer to the PDF materials or feel free to contact us.
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"STCAD/PAVE" allows for the creation of presentation drawings and construction drawings from site maps, as well as quantity estimation for each block, all through simple operations. Being a self-developed system, it can flexibly respond to user needs and enables the construction of a unique system. Additionally, it strongly supports the creation of presentation drawings and quantity estimation using block paving methods, which are increasingly being utilized in road paving projects year by year. [Features] - Quantity calculations by color and block shape - Ability to register new patterns, block shapes, colors, etc. - Easy to create and modify patterns - Expansion into circular areas is also possible - Expression of textures for blocks and other materials is possible *For more details, please refer to the PDF materials or feel free to contact us.
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Maintains initial performance, is resistant to breakage without friction. Sells grinding sludge as a valuable material to scrap dealers. Environmentally friendly Fine Mag. ◇ Introduction Background ○ Previously used magnet separators from other companies, but all wore out the magnetic drum and rubber in less than a year. ○ After testing "FINE MAG," the results exceeded expectations. ○ Hands do not get wet when handling the discharged sludge. ○ No wear on the rollers, etc. ◆ Implementation Effects ● Confirmed its effectiveness during a one-year trial period. ● Eliminated tank sediment and reduced impurities below the specified value by removing abrasive particles with Fine Clon. ● Sold sludge as a valuable material to scrap dealers. ● Quick response provides peace of mind, etc.
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Combining with Fine Mag, our in-house coolant purification system places less burden on machines and improves product yield. ◇ Introduction Background ○ Activities themed around creating dry floors, building clean factories, and achieving zero waste liquid. ○ Conducted performance comparisons of "magnetic separators" from multiple companies. ○ Developed our own coolant purification system combined with Fine Mag. ○ Achieved zero liquid replacement operation for 7 years, among other accomplishments. ◆ Implementation Effects ● Collected abrasive particles along with magnetic sludge. ● Very well dewatered, with moisture content below 30%. ● No malfunctions, and there have been no complaints from within the company.
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I am satisfied with the high dewatering performance. The "FINE MAG" is a machine I want to recommend to others. ◇ Introduction Background 〇 Originally used a coolant device from another company 〇 Was not satisfactory in terms of durability and filtration accuracy 〇 Broke down after about two years of use 〇 Decided to introduce FINEMAG, which had already established a good reputation within the company ◆ Introduction Effects ● The amount of sludge collected initially was astonishingly large, something I had never seen before ● Before the introduction, we had to call another contractor 4 to 5 times a year, but now we call once a year or not at all ● The durability of the rollers is also excellent, allowing for long-term use ● Reduced the time required for replacement work ● The dewatering performance is outstanding, among other benefits
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We have successfully built a relationship to overcome difficulties together in order to achieve our goals. ◇ Background of Introduction 〇 Previously used a competitor's magnetic separator individually. 〇 Experienced significant issues due to aging and clogging, leading to consideration of a switch. 〇 Achieving maintenance-free operation was a challenge. 〇 Satisfied with the flexible response, etc. ◆ Effects of Introduction ● Achieved maintenance-free operation. ● Eliminated cleaning tasks during long holidays on the production line. ● Significantly reduced both working time and costs. ● Effectively extracted materials to the extent that secondary operations were unnecessary, resolving the issue of oil and grease carry-out, etc.
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◇ Introduction Background 〇 35 years ago, when we first introduced a cylindrical grinding machine, it was delivered as a standard product from the manufacturer. 〇 Since then, it has maintained satisfactory precision without any major troubles. 〇 We have been able to use it with peace of mind while renewing the contract over a long period of time, among other reasons. ◆ Introduction Effects ● It can continue to be used while maintaining its precision in tasks that require accuracy. ● There have been no major troubles or complaints, and it maintains a consistent quality. ● All 13 cylindrical grinding machines are used in combination with the K series magnetic separator and paper filter. ● Fine sludge is minimized with the paper filter, among other benefits.
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Since we started using FineMag, the burden of troublesome maintenance tasks has been greatly reduced, and we are also contributing to ECO. ◇ Introduction Background 〇 Initially, we were using a magnet separator made of ferrite magnets. 〇 At that time, we were struggling with the maintenance burden of regular tank cleaning and liquid replacement due to the deterioration of coolant. 〇 Around 2000, we were introduced to FineMag and began implementation after a demonstration. ◆ Implementation Effects ● Satisfied with the sludge recovery rate and dewatering performance. ● Recovery rate has tripled compared to conventional machines. ● Materials like carbon, which could not originally be recovered, are now captured in magnetic sludge. ● Thanks to the increased recovery rate, the cleaning frequency has decreased to one-third of what it used to be.
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