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サノテック

addressOkayama/Kurashiki-shi/2767-21 Kojima Shio, Sanoyasu Shipbuilding Co., Ltd. Main Building 3F (Kurashiki Seaside Hotel Training Facility)
phone086-475-0794
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last updated:Feb 03, 2025
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Smart Security Digital Berthing Management System Smart Security Digital Berthing Management System
Coolant Sludge Recovery Device "FINE MAG" Series Coolant Sludge Recovery Device "FINE MAG" Series
Metal contamination / Magnetic separator "MAGPICKER" Metal contamination / Magnetic separator "MAGPICKER"
Increase the air conditioning effect! "Hybrid Fan" Increase the air conditioning effect! "Hybrid Fan"
A new strategy for saving air conditioning costs! CONTINEWM / Continuum A new strategy for saving air conditioning costs! CONTINEWM / Continuum
Sludge Recovery / Success Case Collection by Grinding, Cutting, and Gear Processing Sludge Recovery / Success Case Collection by Grinding, Cutting, and Gear Processing
"Inventory management system" that can be used on the manufacturing site to manage parts, work-in-progress, and finished products. "Inventory management system" that can be used on the manufacturing site to manage parts, work-in-progress, and finished products.
LED tag "Inventory Management System" lights up to notify! LED tag "Inventory Management System" lights up to notify!
"Palette Management System" Manage inventory in and out with QR codes and terminals! "Palette Management System" Manage inventory in and out with QR codes and terminals!
"WMS" (Warehouse Management System) that can be used in manufacturing sites. "WMS" (Warehouse Management System) that can be used in manufacturing sites.
"Process management system" usable in manufacturing sites for work progress, daily reports, and paperless operations. "Process management system" usable in manufacturing sites for work progress, daily reports, and paperless operations.
Refrigeration and Freezing Temperature Management System Refrigeration and Freezing Temperature Management System
Access Control System for Cold Storage Warehouses Access Control System for Cold Storage Warehouses
CAD/CAE Solutions CAD/CAE Solutions
Photography industry solutions Photography industry solutions
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14 Manufacturing Managers Speak / Coolant Sludge [Successful Recovery Case]

Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost reduction'!

The high-dimensional magnet array "FINE MAG" removes fine sludge and continues to demonstrate excellent dewatering and degreasing performance over a long period. <Voices of 14 Site Managers> 1. Maintenance-free, no liquid replacement for 7 years 2. Zero degreasing in shaving processing, contributing to extended pump life 3. Successfully achieved significant cuts in maintenance costs 4. Contributed to the recovery of particulate sludge through secondary filtration 5. Significant reduction in sludge accumulation in the coolant tank of machining centers 6. The lifespan of cutting fluid in machining centers for castings has doubled 7. Quality improvement through ultra-hard sludge recovery 8. Greatly reduced costs and time loss in cleaning 9. Stable quality that maintains the obvious. Over 30 years of trust and results 10. Grinding sludge sold to scrap dealers as valuable material 11. Achieved high dewatering performance of sludge and high durability of rollers 12. Significant reduction in maintenance such as coolant liquid replacement and cleaning 13. Reduced operational costs due to increased lifespan of the magnetic drum 14. Recovery rate is three times that of conventional machines, and cleaning frequency is one-third of what it used to be.

  • Filtration Equipment
  • Separation device
  • Solid-liquid separation filter

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The coolant sludge recovery device has arrived here! / Introducing examples by processing type.

1. Ideal for sludge recovery in grinding/cutting/gearing processing! 2. High dewatering performance! 3. Significant reduction in cleaning and maintenance frequency! (Coolant sludge recovery device)

The sludge generated from coolant fluid in "grinding/cutting/gear (shaving) processing" is effectively removed by the high-dimensional magnetic arrangement "FINE MAG," which maintains and demonstrates excellent dehydration/de-oiling performance over a long period. ★ "Grinding/Cutting/Gear Processing Specific (12 Selected Cases)" is available for download! (What's different here!) 1. Durable drive system ● Frame structure that minimizes the mixing of sludge/abrasive particles into the drive system. Also pursues wear resistance. 2. Special hardening treatment on the surface of the magnetic drum! ● The "magnetic drum" and "squeegee roller" are resistant to scratches, maintaining initial performance for a long time. 3. Forced drive system adopted for the squeegee roller! ● The squeegee roller does not slip, achieving high drainage performance. 4. Efficient adsorption due to magnetic arrangement! ● High adsorption power is exhibited through a high-dimensional magnetic arrangement based on scientific evidence. (Needs-based lineup!) ◆ High filtration type: Also compatible with high-frequency hardened sludge ◆ High flow processing type: Supports 500–1000 L/min ◆ Ultra high magnetic force type: Also compatible with carbide tool processing sludge ◆ P-roller specification: Reduces chip entrapment in the squeegee roller

  • Filtration Equipment
  • Separation device
  • Solid-liquid separation filter

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[By Processing] Sludge Recovery Device / Magnet - Up to Paper Filter

Effectively recover "sludge" generated from cutting, grinding, gears, and special processing!

The "sludge" generated in machining can also cause "product defects" and "machine stoppages." We provide the latest information regarding sludge recovery, including "success stories/unit production examples/inspection services/latest separator product information." (Provided Information) ● "Sludge Recovery by Machining Type/Success Stories" - "Cutting Machining/Success Stories" - "Grinding Machining/Success Stories" - "Gear Machining/Success Stories" - "Carbide and Ultra-Precision Grinding Machining/Success Stories" ● "Coolant Tank Unit/Production Examples" ● "Magnetic Separator/Free Inspection Service" ● "Latest/Separator Product Information" - "Magnetic Separator" - "Paper Filter Separator" - "Super Magnetic/Magnetic Separator" - "Comprehensive Catalog of Coolant Treatment Equipment" We collaborate with manufacturers to provide proposals based on your usage conditions and installation environment. *For more details, please refer to the "PDF materials."

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Magnetic Separator" High sludge recovery and dewatering performance "MAGPICKER

【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic selection processing.

- "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic separation processing" (Increase production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Magnetic/non-magnetic separation ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances 2. Benefits ◆ Increased production efficiency for the next process through dehydration/moisture content adjustment of recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult-to-separate magnetic and non-magnetic substances in the liquid ◆ Continuous magnetic separation processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic substances adsorbed on the magnet drum

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Removal of Magnetic Micropowder: MAGPICKER / Removal and Recovery Case Studies

Introducing a case study of a semiconductor manufacturing company that achieved cost reduction in the manufacturing process of magnetic paste (MAG PICKER / wet type).

1. Overview Continuous concentration of magnetic paste such as nickel and ferrite to achieve an appropriate moisture content. - Recovery of magnetic materials using a rotating powerful magnetic drum. - Achieving the appropriate moisture content by adjusting the rotation speed and the pressure of the squeezing rollers. 2. Target Industries Manufacturers of electronic components and magnetic fine powders, chemical, materials, and chemical-related companies, etc. 3. Target Issues ▲ As the fine powder of magnetic materials becomes smaller, the filtration time using filters increases. ▲ It is difficult to secure the optimal moisture content for handling paste and shortening the drying process, etc. 4. Results After Implementation ◎ The time required for paste production using conventional batch processing with filters has been significantly reduced. ◎ Breakthrough of the limits of filter processing when advancing the fine powdering due to high performance. ☆ Please download the "catalog" to check the specifications. ★ Rental of "evaluation units" is adjustable.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Removal of Metal Micropowder: MAGPICKER / Removal and Recovery Case Studies

We will introduce a case where the recovery yield rate was improved in the manufacturing process of metal micropowders (MAG PICKER / wet method).

1. Overview Since the target atomized metal powder is a magnetic material, a recovery method using magnets is being considered. - Achieved a recovery rate close to the target value using a permanent magnet drum-type magnetic separator. - Utilized a permanent magnet drum-type magnetic separator as a secondary recovery device for the cyclone separator. 2. Target Industry Metal powder manufacturing industry, and others (industries related to metal powder), etc. 3. Target Issues ▲ In the water atomization method, after recovering mixed particles in the liquid using a cyclone separator, wastewater treatment becomes necessary. ▲ With the expected growth in demand for smartphones, IoT, electric vehicles, etc., improving the recovery yield of metal powders is becoming increasingly important, etc. 4. Results After Implementation ◎ By using a permanent magnet drum-type magnetic separator, it has become possible to recover 98% of the residuals from wastewater that was previously treated as waste. ◎ Since it can significantly reduce the amount of metal powder residue in wastewater, cost reduction effects for wastewater treatment can be expected. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation machine" can be arranged.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Removal of Ceramic Deposits: MAGPICKER / Removal and Recovery Case Studies

Introducing a case study on reducing ceramic deposition in multilayer ceramic capacitor manufacturing and improving pipe clogging (MAG PICKER / Wet Type).

1. Overview In the manufacturing process of multilayer ceramic capacitors, reduce the ceramic accumulation in the piping that occurs during the post-processing of laminated waste and scrap. - Approximately 30% of non-magnetic ceramics are recovered along with magnetic materials. - The concentration of non-magnetic materials in the liquid decreases, reducing the frequency of piping blockages and sediment tank cleaning. 2. Target Industries - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic accumulates in the piping in a short period, causing blockages. ▲ Significant costs are incurred for cleaning the piping and sediment tanks, etc. 4. Results After Implementation ◎ Repair costs for cleaning the piping and replacing pipes, which amounted to several million yen annually, have been reduced. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation unit" can be arranged.

  • Separation device
  • Ceramics
  • Filtration Equipment

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Removal of arsenic in sludge: MAGPICKER / Removal and recovery case study

Introducing a case where "arsenic" contained in contaminated sludge was removed to below environmental standard levels (MAG PICKER / wet method).

1. Overview A new technology utilizing a permanent magnet drum-type magnetic separator for the removal of "arsenic" contained in contaminated sludge generated from construction work, etc. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator - Removal of arsenic to below environmental standards, safely utilizing the treated sludge 2. Target Industries General contractors, industrial waste disposal industry, and other companies related to soil purification, etc. 3. Target Issues ▲ Contaminated sludge and sediment require appropriate disposal ▲ Cost concerns and pressure on managed disposal sites, etc. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%) ◎ Treated sludge can be safely utilized, etc. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement.

  • Separation device
  • Metal detection and detection equipment
  • Filtration Equipment

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"Efficiently streamline open inspections" - Reducing plant equipment maintenance costs / Remote tank monitoring system

It is possible to reduce the number of personnel from 16 to 2 or 3! What is the method to streamline open inspections of oil and chemical plants and reduce labor costs? Adopted by major companies!

In oil and chemical plants, during open inspections inside towers, I believe that personnel are secured for equipment maintenance through entry and exit procedures and roll calls. Monitoring is mandatory during open inspections, which has become a significant challenge due to the rising labor costs. In response, Sanotech offers solutions for the efficiency of safety operations, enhancement of safety levels, and resolution of manpower shortages through digitalization and remote monitoring! It is possible to reduce equipment maintenance costs and labor management expenses, and to achieve efficient "entry monitoring" and "safety management." 【Features】 ■ Remote monitoring of "entry and exit, roll calls, video, recording, alerts, and history" ■ Data collection of workers' entry and exit using "IC cards" ■ Easy report generation of "entry history," including company, responsible person, and entry/exit times ■ Gas detection and monitoring can also be provided simultaneously! By reviewing the materials on methods to reduce remote monitoring and maintenance costs, you will find helpful hints. *For more details, please download the catalog or contact us directly.

  • Other operation management software
  • Other measurement, recording and measuring instruments
  • Entrance and exit control system

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Smart Security Gas Detection Monitoring "SMART-Gasken"

Cloud always-on connection / Automation of gas detection! ❶ Real-time detection of gas concentration ❷ Significant reduction in maintenance labor costs

The fully automatic gas detection monitoring system "SMART-Gasken" can detect gas 24/7 without the need for a LAN environment and without human intervention! (Main Features) ◎ Lightweight and excellent portability (easy to carry and install) ◎ Linked with a fixed "gas detection unit" ◎ Constantly connected to the "cloud" via a built-in SIM (gas concentration is continuously uploaded) ◎ Equipped with an LCD screen (monitoring panel) for "checking detection status" and "various settings including alarms," etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via "smartphones" and "tablets," allowing information sharing with stakeholders. In case of an alarm, "alarm notifications" can also be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of "labor" and the increasing expenses of "equipment inspections."

  • Other measurement, recording and measuring instruments
  • Other inspection equipment and devices
  • Entrance and exit control system

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Smart Security Remote Tank Monitoring System / SafeTANK DX

Digital transformation of monitoring operations for open inspections in the oil and chemical plant industry / Achieving remote monitoring with IoT technology.

■ Features By utilizing an internet connection, we have achieved remote monitoring by integrating remote monitoring cameras, IP intercoms, IC card entry and exit systems, and stacked display lights all into the cloud. The implementation of this system does not require communication equipment such as networks in the yard, allowing for quick deployment. ■ Operation Flow 1. When entering the tank, the worker uses the IP intercom to receive a roll call from the remote supervisor before entry. 2. The worker touches the IC card to the entry management board before entering the tank. 3. The monitoring center continuously observes the workers inside the tank using recordable surveillance cameras. 4. In the event of an emergency, the worker presses the emergency button on the touch panel at the entry point, which sends an alarm notification to the monitoring center's display lights in conjunction with the display lights inside the tank. 5. When the worker exits the tank, they also touch the IC card to the entry management board. All entry status is notified in real-time to the management computer at a remote location. 6. Additionally, the system is equipped with a report output function for entry history (including company name, worker name, entry time, exit time, etc.).

  • Other operation management software
  • Other safety equipment
  • Entrance and exit control system

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DX Transformation of Open Inspections: Digital Remote Tank Monitoring System

Digitizing the open inspection of oil and chemical plants using IoT and cloud technology / Remote monitoring of "entry and exit checks, roll calls, video, recording, and alerts," reducing maintenance costs.

◆ Purpose and Effects - Promote "smart safety" for open inspections inside towers in oil and chemical plants. - Achieve "efficiency in safety operations / enhancement of safety levels / resolution of manpower shortages in safety" through digitalization and remote monitoring. - Reduce costs for "labor management / entry monitoring / safety management" by utilizing IoT and cloud technology. ◆ Main Functions 1. Entry Monitoring Function - Digitize the entry and exit of workers using "IC card" touch. - Manage "company name, name, entry and exit times" by tank. - Worker information is notified to remote management office PCs via a secure cloud. - Monitors observe entry workers while checking the footage from "surveillance cameras." 2. Roll Call Function - The intercom function allows for "roll call and communication" during entry and exit from the management office. 3. Warning Function - Emergency warnings are notified via "stacked signal lights." - Warnings can be issued bidirectionally between the remote side and the tank side. 4. Reporting Function - Output reports of "entry history" including company, responsible person, entry and exit times, etc. ◆ Related Products (Effectiveness Increased through Collaboration) - Gas detection and monitoring system "SMART-Gasken." - Constant cloud connectivity for real-time gas concentration detection.

  • Other operation management software
  • Other safety equipment
  • Entrance and exit control system

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[Manufacturing Site DX] Inventory Management System (Systematization of On-Site Material Warehouse)

We present examples of DX that lead to improved competitiveness. We also introduce various solutions that allow for a small start.

In this document, you can see examples of companies that have successfully promoted DX in manufacturing sites through our solutions. "While the digitalization of 'machine' information, such as the introduction of IoT and M2M, is progressing, the work information of 'people' remains analog..." "I want to promote DX, but I don't know where to start..." If you have such concerns, please take a look. [Featured Cases] ■ Material Warehouse Management: Reduced labor hours by 4 person-days through paperless operations and improved efficiency in finding materials. ■ Work Progress and Daily Report Management: Reduced 90 hours per month through the digitalization of work information. ■ Maintenance Management: Reduced 20 hours per month through digital management of hygiene control and inspection records. ■ Pallet Management: Reduced losses of 2 million yen per year through data management of shipping destinations and unreturned pallets. *You can immediately view detailed case information from "PDF Download." Feel free to contact us as well.

  • Process Control System

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Paper filter type coolant liquid/sludge recovery device

Collect non-magnetic sludge with a filter! ❶ Filter sludge from 10 to 95μ ❷ Available with magnet + paper filter model ❸ Available with high flow processing model

(Main Features) ◎ Filters sludge in coolant liquid using a paper filter ◎ Capable of filtering from 10 to 95μ by selecting the appropriate filter paper ◎ A dual set model with both "magnet type" and "paper filter type" is also available! ◎ Significantly reduces the consumption of filter paper, lowering running costs (What's Different!) ★ Significantly reduces unnecessary consumption of filter paper with a "float switch"!

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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[Comprehensive Catalog] Coolant Treatment Equipment (Product List)

We will introduce coolant devices such as "magnet separators," "cyclone separators," "paper filters," and "filter conveyors."

1. "Magnet Separator" ◎ Achieves "high filtration performance" and "high wear resistance" ◎ A rich lineup optimal for usage conditions including "grinding processing / cutting processing / shaving processing" 2. "Cyclone Separator" ◎ High-performance, energy-saving "Cyclone Separator" ◎ Added foam prevention function 3. "Paper Filter" ◎ Removes impurities such as grinding sludge and abrasives with the "Paper Filter" ◎ Usable regardless of "magnetic / non-magnetic" 4. "Filtration Conveyor" ◎ A conveyor equipped with the function to "remove / filter" sludge and chips from the processing fluid 5. "Level Gauge" (Liquid Level Meter) ◎ Selectable according to the machine used, including stroke range, detection method, and detection position 6. "Oil-Water Separator" (Disk Skimmer) ◎ Recovers oil floating on the coolant tank liquid level 7. "Chip Processing Related Equipment" ◎ Supports factory environment improvement, reduction of industrial waste, and recycling

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Grinding coolant liquid sludge recovery case (▲Issue: Low filtration accuracy!)

(Surface grinding) Sludge recovery case study (Company N) ▲ Is there anything better in terms of durability and filtration accuracy?

This is a case study regarding the recovery of coolant sludge in grinding processing. We hope it serves as a reference for those facing similar challenges. - Company Name: Company N - Issue: "I am dissatisfied with the durability and filtration accuracy of the product currently in use!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal coolant sludge recovery in "grinding processing," please also refer to the product catalog for "FINE MAG/K type." ☆ We can provide proposals in collaboration with the manufacturer, taking into account the usage conditions and installation environment.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Grinding coolant liquid sludge recovery case (▲Issue: Frequent malfunctions!)

(Surface grinding) Sludge recovery case study (Company A) ▲ The issues due to aging deterioration and clogging have become severe!

This is a case study regarding the recovery of coolant sludge in grinding processing, addressing issues that may arise. We hope this serves as a reference for those facing similar challenges. - Company Name: Company A - Issue: "Problems due to aging deterioration and clogging have become more severe!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal recovery of coolant sludge in "grinding processing," please also refer to the product catalog for "FINE MAG/K type." ☆ We can provide proposals in collaboration with the manufacturer, taking into account usage conditions and installation environments.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Grinding coolant liquid sludge recovery case (▲Issue: High oil content in iron powder!)

(Surface grinding) Sludge recovery case study (Company I) ▲ Iron powder generated during manufacturing retains a lot of moisture and oil!

This is a case study regarding the recovery of coolant sludge in grinding processes, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "We were troubled by the fact that a lot of moisture and oil remained in the iron powder generated during manufacturing!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ For optimal coolant sludge recovery in "grinding processes," please also refer to the product catalog for "FINE MAG/K type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Cutting coolant liquid sludge recovery case (▲Issue: Nozzle gets clogged!)

(Cutting Process) Sludge Recovery Case Study (Company I) ▲ Nozzle clogged with cast iron cutting chips, resulting in defective products!

This is a case study regarding the recovery of coolant sludge in cutting processes, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products due to chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal recovery of coolant sludge in "cutting processes," please refer to the product catalog for "FINE MAG / KS type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case study of coolant liquid sludge recovery (▲Issue: Frequent maintenance!)

(Cutting processing) Sludge recovery case (IJ) ▲ Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!

This is a case study regarding the recovery of coolant sludge in cutting processes, addressing issues you may be facing. We hope this serves as a reference for those with similar challenges. - Company Name: IJ Corporation - Issue: "Unable to completely remove fine sludge from cast processing, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal sludge recovery of coolant in "cutting processes," please refer to the product catalog for "FINE MAG / KS type." ☆ We can provide proposals in collaboration with the manufacturer, taking into account usage conditions and installation environments.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(Cogwheel) Coolant liquid sludge recovery case (▲Issue: Cutter wear!)

(Cutting Gear Processing) Sludge Recovery Case Study (Company N) ▲ Fine particles mixed in the recovered oil-based coolant, causing cutter wear!

This is a case study on solving issues related to coolant sludge recovery in gear machining. We hope this reference material will be helpful for those facing similar concerns. - Company Name: Company N - Challenge: "Fine particles are mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the product catalog for "(Gear Machining) FINE MAG / KS Type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Case study of coolant liquid sludge recovery in ultra-hard grinding (▲Issue: Negative impact on quality)

(Carbide Grinding Processing) Sludge Recovery Case Study (Company T) ▲ Carbide sludge in coolant liquid negatively impacts quality!

This is a case study regarding the recovery of coolant sludge in ultra-hard and ultra-precision grinding processes. We hope it serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Paper filter method / Sludge recovery device (including magnet combination model)

"Grinding/Cutting/Gear Processing" generation, coolant sludge recovery! From super high magnetic force magnets to paper filter types, a lineup!

Powerfully filter magnetic/non-magnetic sludge! Recover sludge from various coolant liquids with "three types" of sludge recovery devices. ❶ "FINE MAG" (Magnet Separator/Type) - A series that boasts long-term stable performance, where the magnet separator method creates differences in "sludge recovery capability/filtering performance." ❷ "FINE MAG UK" (Ultra High Magnetic Force/Type) - The ultra high magnetic force type "UK" has been newly added to the coolant treatment device "FINE MAG" series, with a drum surface magnetic force of 9000 gauss! ❸ "PAPER FILTER" (Paper Filter/Type) - Powerfully filter magnetic/non-magnetic sludge (10-95μ)! There is also a unit model that combines "magnet & paper filter"!

  • Separation device
  • Filtration Equipment
  • Solid-liquid separation filter

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Effective for preventive maintenance! Information on magnetic separators and free inspection services.

Inspection/Maintenance of the magnetic separator is important for the stable operation of the coolant system! Please try our 'free inspection service' before a failure occurs.

The inspection of the "magnet separator," which is a sludge recovery device for coolant systems (coolant liquid), is understood to be important, yet it is often difficult to check. However, it is certain that degradation is progressing... We want to avoid situations like "suddenly one day / a malfunction occurs / production stops!" Additionally, unexpected malfunctions can lead to delays in "parts replacement" or "repairs." The "magnet separator / free inspection service" that we are introducing this time is designed to alleviate such concerns and ensure that you can continue to use the "magnet separator" safely and securely. We encourage you to take advantage of this opportunity for the "free inspection service."

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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[Case Studies] Coolant Tank Unit - 7 Examples of Production

The coolant tank unit (coolant device) must be constructed appropriately according to the usage conditions and installation environment, such as the type of coolant, processing volume, and installation space.

◇ We can provide optimal proposals based on the customer's "usage conditions/installation environment." ❶ Tailored custom solutions that match the customer's processing requirements. ❷ Flexible compatibility with products from other companies. ❸ Achieving cost reduction based on extensive installation experience. ★ The "catalog" includes numerous specific "production examples" with different usage conditions/installation environments! Please feel free to download it.

  • Other mounting machines

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Warehouse Management: Location Management System (Managing shelf numbers with QR codes)

For smooth production, it is important to have "location management" that clearly indicates "what is needed, where it is, and how many there are," so that anyone can understand it!

◆ About the Systematization of "Location Management" (Overview) 1. About "Location Management" - Overview: A method of managing storage locations by placing specified items (fixed items) in designated places (fixed locations) in specified quantities (fixed quantities). - Advantages: ◎ "Necessary items for production" can be retrieved immediately. ◎ Inventory information for "necessary items for production" can be quickly understood, etc. - Disadvantages: ▲ Management of information regarding the "three fixeds (fixed location / fixed item / fixed quantity)" is necessary. 2. Methods of "Location Management" ◇ "Free Location System" - A method where an area for storing the same type of items is predetermined, and items are stored in available spaces. ◇ "Fixed Location System" - A method where storage locations are predetermined for each item number, and items of the specified item number are stored in the designated location. 3. Key Points of "Systematization" - Three key points (Barcode / Terminal / Information Management) 4. Operational Image of "Systematization" - An operational image of the "systematization" of the three key points. ☆ For more details, please check the "catalog." ※ "QR Code" is a registered trademark of Denso Wave Inc.

  • Production Management System
  • Handheld barcode reader
  • 2D Code Reader

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Material Warehouse Management: Inventory Management System (The Necessity of First-In, First-Out Management)

In the current situation where product lifespans are becoming shorter, "first-in, first-out management" to prevent the occurrence of "long-term inventory" is important!

◆ About the Systematization of "First In, First Out" Management (Overview) 1. About "First In, First Out" Management - Overview: A method of shipping and dispensing items in the order they were received, starting with the earliest items. This is implemented for the receipt and shipment of raw materials, parts, products, and semi-finished goods. - Advantages: ◎ Difficult to generate "long-term stagnant items" ◎ Prevention of "quality degradation/obsolescence," etc. - Disadvantages: ▲ Requires management of "date/item code/quantity/storage location" 2. Other Main Management Methods ◆ In the case of "Last In, First Out" - Advantages: ◎ No need for detailed management, etc. - Disadvantages: ▲ Possibility of generating long-term stagnant items, etc. ◆ In the case of "Random Method" - Advantages: ◎ Storage in available spaces, etc. - Disadvantages: ▲ Possibility of generating long-term stagnant items, etc. 3. Points of "Systematization" - Three points (barcode/device/information management) 4. Image of "Systematization" Operation - Image of the operation of the three points of "systematization" ☆ For more details, please check the "catalog" ※ "QR Code" is a registered trademark of Denso Wave Incorporated.

  • Production Management System
  • Handheld barcode reader
  • 2D Code Reader

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[Warehouse Management] Inventory Management System (What is/where is/how many are there - Datafication)

Parts, raw materials, work in progress... "What is there / where it is / how many there are" can be managed!

Do you have any of these concerns? ▲ Sometimes you can't find a place and have to "search around" ... Waste! ▲ With many parts, there are times you "pick the wrong one" ... Mistake! ▲ With multiple storage locations, there are times you "run out of stock" ... Loss! We will solve this through systematization and data management! ◎ Location Management: Location management using "Shelf Number Labels (QR)" ◎ Identification Management: Identification management using "Current Item Tags (QR)" ◎ Quantity Management: Quantity management through the construction of a "Database" * Quantity management using "Excel" is also possible for partial management on-site. (Main Targets) - Parts, raw materials, work-in-progress, finished products, tools, molds, reworked items, defective items, transport equipment, etc. (System Configuration Example) - Hardware: Terminals / Label Printers / Servers (PC) etc. - Software: Terminal Apps / PC Apps / DB (Excel) etc. ☆ We can build a flexible system while confirming your requests. ☆ For more details, please check the "Catalog"! * "QR Code" is a registered trademark of Denso Wave Inc.

  • Production Management System
  • Handheld barcode reader
  • 2D Code Reader

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Material Warehouse Management (Utilizing QR) Experience material warehouse management (via web method)

Optimal for inventory management on the manufacturing floor / Simple and effective! Manage inventory with "QR/terminal/Excel".

This is an "inventory management system" that is easy to introduce as a trial. (Business) - Management of "shelf stocking/shelf removal/current inventory count" (Components) - QR: Item number QR / Shelf number QR - Terminal: Handheld terminal (device) - Data: Excel (Features) 1. Utilizes two types of QR codes 2. Reads QR codes with the terminal and confirms (registers) quantities 3. Manages input and output data with "Excel" ★ You can experience it firsthand. (Implementation via web conference is also possible) * "QR code" is a registered trademark of Denso Wave Inc. * "Excel" is a product of Microsoft Corporation.

  • Other operation management software

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Warehouse management system utilizing glowing tags (demo available via web conference)

A demo is possible via web conference. The "lamp tag" will light up to indicate where the necessary items are!

1. Experiential Operations - You can experience three operations: ❶ "Stocking" ❷ "Stock Removal" ❸ "Current Inventory" 2. Main Features 1. Utilization of "QR" (Shelf Number/Product Number) 2. Utilization of "Terminal" (Information Display/QR Scanning/Data Transmission) 3. Utilization of "Excel" (Ability to check input/output quantities/current inventory) ★ Please check the "Experiential Demo Information Catalog" (displayed on screen) ☆ Also refer to the "Product Management System Information Catalog" ☆ You can also view it via "Web Conference" format * "QR Code" is a registered trademark of Denso Wave Inc. * "Excel" is a product of Microsoft Corporation.

  • Handheld barcode reader
  • 2D Code Reader
  • Production Management System

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◆Published business terminal screen "Warehouse Management System" (covering from receiving to shipping)

Based on a wealth of development achievements, we can provide flexible responses tailored to your needs for each business. We welcome trials starting from one business and one unit.

Inventory management begins with "receiving" and connects through "storage," "inventory," and "shipping." However, the necessary items and procedures for each company often differ, and these discrepancies can create challenges in implementing packaged systems, making it difficult to achieve effectiveness. Our system is based on the operational development achievements of many manufacturing companies, allowing us to customize the system to fit the specific needs of your site for each operation, thereby realizing a highly effective system implementation. *Please feel free to consult us regarding needs such as "RFID," "OCR," "paperless," "barcode," "Excel," and "CSV output." 【Features / Benefits】 ■ The operational image is a "standard specification." We can accommodate your operational environment and business procedures. ■ You can implement it from one operation/device. ■ Verbal requests are welcome; please let us know your requirements. We will proceed to document the "operational image" (web meetings are possible). ■ We provide flexible development tailored to customers and operations that is not available in full packaging, while also reducing implementation costs based on the foundation. *For more details, please download the PDF or contact us.

  • Handheld barcode reader
  • 2D Code Reader
  • Production Management System

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"Warehouse management system" with a "lamp tag" that lights up to indicate location.

The "wireless LED tag" attached to shelves and items will light up to notify you.

With the introduction of the "Wireless LED Tag 'STOC' Storage Management System," which is also an RFID tag, the "Wireless LED Tag 'STOC'" attached to stored shelves and items will light up to notify you, significantly reducing the "search time." It demonstrates its effectiveness in "shelf rack management" and "flat storage management." If you are interested, please feel free to contact us.

  • 2D Code Reader
  • Production Management System
  • Handheld barcode reader

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[Video Description] Shining and notifying "Sorting" (Inventory Management System)

Introducing the "Sorting" system utilizing LED tags through "videos" and "overview materials." The targeted cart will be illuminated by the "LED tag" to notify you!

We would like to make the sorting tasks manageable for newcomers and part-time workers, and eliminate the time spent searching. Our sorting system utilizing wireless LED tags (STOC) will meet these requests. When you scan barcodes such as shipping slips with a device, the LED tag on the designated storage cart will light up to notify you. It is easier to understand if you view the "video" and "overview materials" together. ★ A demonstration of the basic functions of the LED tag is available (using web conferencing), so please feel free to request it.

  • Handheld barcode reader
  • 2D Code Reader
  • Production Management System

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[Video Description] Glowing and notifying "Picking" (Inventory Management System)

"Case study video" Introducing the use of LED tags in the "picking" system with "videos" and "materials." The LED tags on the shelves light up to notify you!

We can respond to your requests, such as "wanting to eliminate picking mistakes" and "wanting to eliminate visual checks of lists," with our picking system utilizing wireless LED tags (STOC). When you scan barcodes from picking lists with your device, the LED tags on the shipping shelves will light up to notify you. It is easier to understand if you view the "video" and "overview materials" together. ★ A demonstration of the basic functions of the LED tags is available (using web conferencing), so please feel free to request it.

  • 2D Code Reader
  • Handheld barcode reader
  • Production Management System

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[Video Description] Glowing and notifying "Shelf Insertion" (Inventory Management System)

"Case study video" Part 3. Introducing the LED tag utilization "shelf placement" system with a "video" and "overview materials." The LED tags on the shelves light up to notify you!

In the "shelf stocking" operations, for requests such as "want to eliminate mistakes in stocking" and "want to eliminate visual checks," we can respond with a "picking system" that utilizes "wireless LED tags (STOC)." When the barcode of the "product label" or "product" is scanned with a device, the "LED tag" on the storage shelf lights up to notify you. It is easier to understand if you view the "video" and "overview materials" together. ★ A "demonstration of the basic functions of the LED tag" is available (using web conferencing), so please experience it for yourself.

  • Handheld barcode reader
  • 2D Code Reader
  • Production Management System

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[Pallet Management System] Data management with QR codes and terminals / Prevents loss!

"Every year, pallets go missing!" We will solve this problem. We will effectively manage data using QR codes and devices.

By simply reading the "QR label" on the pallet with a terminal during shipping/return, pallet management can be systematized. With a simple configuration of terminals, PCs, and QR labels, it is possible to build a flexible and highly extensible system for 1. shipping/return management, 2. label issuance operations, and 3. set management with cargo. * Please consult us regarding support for "RFID," "Excel," and the use of terminals for other operations. * We can support "handheld terminals from various companies." Please consult us. * "QR Code" is a registered trademark of DENSO WAVE INCORPORATED.

  • palette
  • Handheld barcode reader
  • 2D Code Reader

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Pallet management and its applications (unreturned pallet management / cargo set management, etc.)

One of the "logistics containers" is the "pallet." Its range of applications is broad, and depending on how it is utilized, it can significantly reduce "working time." Please take a moment to read it.

Every year, tens of thousands of yen worth of "pallets" are lost by many companies. The "Pallet Management System" will stop this bleeding. By linking "pallets" with the "items" stacked on them and creating a database, it helps reduce "work time" by enabling "storage management" of logistics containers such as "jigs/molds/tanks" and allowing you to understand the details of the "cargo" just by reading the "pallet label." The "label" can be customized in size and printed content, and we can provide synthetic paper. The "Pallet Management System" can accommodate various logistics containers such as "pallets/cage trolleys/oricons/dollies" and manage cargo. Please feel free to inquire. * Please consult us regarding "RFID," "Excel compatibility," and "utilization of terminals for other operations." * Compatible with various companies' "handheld terminals." * There are terminals that can read barcodes from over 5 meters away, allowing you to read upper pallet "labels" and labels at your feet without bending down.

  • Handheld barcode reader
  • palette
  • container

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Information about centralized management of devices and PCs with 'MobiControl'

The need for "MDM (Mobile Device Management)" that can centrally manage smartphones and tablets is increasing.

The "MDM (MobiControl)" that we would like to introduce this time is a tool that allows centralized management of Android and iOS devices. It enables control of devices (such as disabling USB usage), remote software replacement, and security measures, allowing you to manage smart devices. Additionally, it supports not only cloud contracts but also on-premises solutions. With a track record of implementation in 174 countries and 18,000 companies, "MobiControl" is the device management tool with the longest history and experience in the world. We would be grateful if you would consider it.

  • Other operation management software
  • Handheld barcode reader
  • Production Management System

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Introducing examples of smartphone app development using Power Apps.

A must-see for Office 365 users. With Power Apps, you can create smartphone applications that can be used on-site, such as work reports and equipment management.

Microsoft's "Power Apps" allows you to create "mobile apps" by placing pre-prepared components and using formulas or macros in a way similar to "Excel." There are various means of data input available, including selections via "radio buttons" and "dropdowns," as well as features like "barcode scanning," "photo capture," and "voice input." By utilizing "Power Apps" to create "mobile apps," information that was previously handwritten, such as "daily reports," "asset management," and "inventory," can be instantly digitized. "Power Apps" can leverage "Excel" data and integrate with "Power BI," "Power Automate," and more. We hope you can refer to our app development examples. * If you already have a contract for "Office 365 E3" or similar, you can use it for free. * You can immediately view detailed case studies from the "PDF download." Please feel free to contact us.

  • Process Control System

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[Device-Specific Case] Usable on-site! (Includes slots for pen and cutter, etc.)

The dedicated case solves problems! By improving daily usability, it contributes to the satisfaction and productivity of those on-site.

We introduce various "dedicated cases" that enhance the usability of devices and tablets. Our lineup includes the "waist pouch case," which allows both hands to be free when attached, as well as "full cover cases" and "carrying case types" that are resistant to rain and drops. We address various challenges and requests, such as "devices and tablets are convenient but can't be used with both hands" and "it would be useful if it could stick to a magnetic surface at a work site." All cases can be customized based on sample models. Please feel free to contact us when you need assistance. 【Sample Models】 <Waist Pouch Case> ■K-1908NA ■K-2007HK ■K-2008HK ■K-2010NA *For more details, please refer to the PDF materials or feel free to contact us.

  • Racks and Cases
  • Handheld barcode reader
  • Production Management System

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[Device-Specific Case] Usable on-site! (Compatible with cleaning / with magnet)

Convenient for carrying! We can provide "custom cases" tailored to your device and usage.

At Sanotech, we offer various "dedicated cases" to enhance the usability of terminals and tablets. The "washable case" can be easily removed and is suitable for cleaning in food factories. You can change the number and location of the magnets to select the strength, allowing you to attach it to metal walls on-site while keeping the device mounted, making it very convenient. All cases can be customized based on sample models. Please feel free to contact us when you need assistance. 【Features】 ■ Suitable for cleaning in food factories (easily detachable with magnets) ■ Can be attached to metal walls on-site while the device is mounted ■ Allows for changes in the number and location of magnets to adjust magnetic strength *For more details, please refer to the PDF document or feel free to contact us.

  • Racks and Cases
  • Handheld barcode reader
  • Production Management System

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[Work Report Management] "Work Reports" are digitized (can be managed with data)

The "work daily report" is an important foundational data for improving "standard work/standard time." We will support the transition from "handwritten" to "electronic data"!

1. Realization of the digitization of "work reports" 2. Flexible modification of "work items" 3. Easy expansion and utilization in "Excel" *We would appreciate your inquiries regarding the "digitization/systematization of various handwritten forms."*

  • Handheld barcode reader
  • Production Management System
  • Process Control System

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Automating document processing with AI "Smart Read"

AI determines the structure of documents, enabling quick sorting and information extraction. "SmartRead" automates document processing and can also integrate with RPA.

◆ Features of "SmartRead" 1. High character recognition and document sorting accuracy through proprietary AI development (significant enhancement of reading correction and support for automatic rotation released in summer 2022) 2. Realization of information extraction from various types of documents 3. Enhanced user-friendly interface and management functions "SmartRead," utilizing cutting-edge AI technology, automates document processing. Additionally, it is possible to leverage the data extracted from documents in conjunction with RPA and various systems.

  • Document and Data Management

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"Location management" managed with photos.

Easy operation with a handy device for location management using photos and videos. Usable immediately with WiFi [GPS compatible].

Would you like to manage the locations of your factory and logistics warehouse using photos and videos? Please feel free to consult us about the development of a system (WMS) for your factory and warehouse utilizing handheld devices. 【Usage Examples】 ■ Upon Arrival - Scan the product's barcode - Take a photo of the storage location - Save the barcode and photo to the cloud ■ Upon Shipment - Scan the product barcodes on the picking list - Display the photo of the storage location *For more details, please download the PDF or feel free to contact us.

  • Production Management System
  • Handheld barcode reader
  • 2D Code Reader

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About paperless transformation and visualization of information in the engineering management system.

By visualizing information, production plans and the production results reported from the field can be managed in a single database!

In the production site, various issues are raised, such as "inability to collect timely results on a daily basis," "work reports are handwritten," and "workload cannot be grasped." As a solution to these problems, "paperless transformation and visualization of information" involves managing the production plans output from the mainframe and the production results reported from the site in a single database. This can resolve the issues by allowing real-time confirmation of the discrepancies between plans and results using PCs, handheld terminals, or tablets. 【Current Issues in the Production Site】 ■ Work reports are handwritten ■ Workload cannot be grasped ■ Timely collection of results on a daily basis is not being achieved ■ The production plans from the mainframe and the production results from the site are compiled by the work supervisor in Excel, and printed copies are distributed to each worker the next morning, which involves a lot of effort ■ Looking for a system that can start small, as a large investment cannot be made all at once *For more details, please refer to the PDF document or feel free to contact us.

  • Process Control System
  • Handheld barcode reader
  • 2D Code Reader

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    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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