サノテック Product Lineup

- Since it is a fan that rotates with the wind from the air conditioner, there are no electricity costs. - By mixing the air from the air conditioner, it eliminates discomfort caused by excessive cooling or stuffiness in certain areas. - By resolving temperature differences, it achieves energy-saving effects that reduce electricity costs and CO2 emissions. - Installation and removal are easy and do not require electrical work. 【Features】 ■ Disperses and eliminates direct wind from the air conditioner. ■ Resolves temperature unevenness, reducing electricity costs and CO2 emissions by up to 20%. ■ Easy installation without the need for construction. * For more details, please refer to the "PDF catalog" or feel free to contact us.

• fan
• air conditioning

- The fan operates on the airflow from the air conditioner, so there are no electricity costs. - By mixing the airflow from the air conditioner, it eliminates discomfort caused by excessive cooling or stuffiness in certain areas. - By resolving temperature differences, it achieves energy-saving effects that reduce electricity costs and CO2 emissions. - Installation and removal are easy and do not require electrical work. 【Features】 ■ Disperses and resolves direct airflow from the air conditioner. ■ Eliminates temperature unevenness, reducing electricity costs and CO2 emissions by up to 20%. ■ Easy installation without the need for construction. * For more details, please refer to the "PDF catalog" or feel free to contact us.

• fan
• air conditioning

- The fan spins with the air from the air conditioner, so there are no electricity costs. - By mixing the air from the air conditioner, it eliminates discomfort caused by excessive cooling or stuffiness in certain areas. - By resolving temperature differences, it achieves energy-saving effects that reduce electricity costs and CO2 emissions. - No electrical work is required, making installation and removal easy. 【Features】 ■ Diffuses and eliminates direct air from the air conditioner ■ Resolves temperature unevenness, reducing electricity costs and CO2 emissions by up to 20% ■ Easy installation without the need for construction * For more details, please refer to the "PDF catalog" or feel free to contact us.

• fan
• air conditioning

◆ Purpose and Effects - Promote "Smart Safety" for open inspections inside towers in oil and chemical plants. - Achieve "efficiency in safety operations / enhancement of safety levels / resolution of manpower shortages in safety" through digitalization and remote monitoring. - Reduce costs for "labor management / entry monitoring / safety management" by utilizing IoT and cloud technology. ◆ Main Functions 1. Entry Monitoring Function - Digitize the entry and exit of workers using "IC card" touch. - Manage "company name, name, entry and exit times" by tank. - Worker information is notified to the remote management office PC via a secure cloud. - Monitors observe entry workers while checking footage from "surveillance cameras." 2. Roll Call Function - The intercom function allows for "roll call and communication" during entry and exit from the management office. 3. Warning Function - Emergency alerts are issued via "stacked signal lights." - Warnings can be issued bidirectionally between the remote side and the tank side. 4. Reporting Function - Generate reports on "entry history" including company, responsible person, and entry and exit times. ◆ Related Products (Effectiveness Increased through Collaboration) - Gas detection and monitoring system "SMART-Gasken." - Cloud always connected, real-time detection of gas concentration.

• Other safety equipment
• Entrance and exit control system
• Other security and surveillance systems

■ Features By utilizing an internet connection, we have achieved remote monitoring by integrating remote monitoring cameras, IP intercoms, IC card access control, and layered display lights all into the cloud. The introduction of this system does not require communication equipment such as networks in the yard, allowing for a quick implementation. ■ Operation Flow 1. Upon entry, the worker uses the IP intercom to receive a roll call from the remote monitor. 2. The worker touches their IC card to the access control board before entering. 3. The monitoring center continuously observes the workers entering using recordable surveillance cameras. 4. In the event of an emergency, the worker presses the emergency button on the touch panel at the entrance, which sends an alarm notification to the monitoring center's display light in conjunction with the entrance display light. 5. When the worker exits the pit, they also touch their IC card to the access control board. All entry and exit statuses are notified in real-time to the remote management computer. 6. Additionally, the system is equipped with a report output function for access history (including contractor name, worker name, entry time, exit time, etc.).

• Entrance and exit control system
• Surveillance Camera System
• Other security and surveillance systems

- "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic separation processing" (Increase production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Magnetic/non-magnetic separation ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances 2. Benefits ◆ Increased production efficiency for the next process through dehydration/moisture content adjustment of recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult magnetic substances in the liquid ◆ Continuous magnetic separation processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic substances adsorbed on the magnet drum

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

- "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic separation processing" (Increase production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Magnetic/non-magnetic separation ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances 2. Benefits ◆ Increased production efficiency for the next process through dehydration/moisture content adjustment of recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) across a wide area of the magnet drum surface with permanent magnets, capturing difficult magnetic and non-magnetic substances in the liquid ◆ Continuous magnetic separation processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic substances adsorbed on the magnet drum

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

- The fan spins with the wind from the air conditioner, so there are no electricity costs. - By mixing the air from the air conditioner, it eliminates discomfort caused by excessive cooling or stuffiness in certain areas. - By resolving temperature differences, energy-saving effects reduce electricity costs and CO2 emissions. - No electrical work is required, making installation and removal easy. 【Features】 ■ Disperses and eliminates direct wind from the air conditioner. ■ Resolves temperature unevenness, reducing electricity costs and CO2 emissions by up to 20%. ■ Easy installation without the need for construction. * For more details, please refer to the "PDF catalog" or feel free to contact us.

• fan
• air conditioning

(Main Features) 1. High sludge recovery capability and dewatering performance 2. Long-term maintenance of coolant processing liquid 3. Low frequency of failures (long-term stability) (What's Different!) 1. Improved durability of the drive system - Prevents sludge/grit contamination in the drive system (maintains initial performance for a long time) 2. Special hardening treatment on the surface of the magnetic drum - The magnetic drum and dewatering roller are resistant to scratches 3. Adoption of a forced drive system for the dewatering roller 4. Unique magnetic arrangement based on magnetic field analysis technology

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

● Magnetic force of 9000 Gauss (drum surface) ● Recovery capacity is an impressive 1.7 times that of the K-type (our standard model)! (Grinding sludge 5-15um) ● Demonstrates powerful recovery for hard-to-magnetize sludge (e.g., from carbide tool grinding)! (Here’s what’s different!) 1. High effectiveness in recovering hard-to-magnetize sludge generated in "carbide tool processing," which has been difficult to recover with conventional methods, as well as "ultra-fine sludge" from honing, lapping, super finishing, and electrical discharge machining. 2. Contributes to resource recycling by recovering "rare metals" (such as tungsten) contained in carbide sludge. 3. No parts that require regular replacement, such as "secondary filtration devices" (paper, diatomaceous earth, line filters), significantly reducing running costs and replacement labor.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

The coolant treatment device "Paper Filter Separator" is a device that purifies coolant liquid using filter paper. It removes impurities such as grinding sludge and abrasives with the "Paper Filter." It is a coolant device that can be used regardless of magnetic or non-magnetic materials. It has a proven track record in various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 ■ Three types available for different applications (models available for combination with magnets) ■ Capable of filtering average particles from 10μ to 95μ ■ Significantly reduces the consumption of filter paper ■ Models suitable for pelletizers and other applications are available *For more details, please download the PDF or contact us directly.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

The magnet drum is different! Even if the magnetic force is increased, if the drum surface gets scratched, sludge cannot be scraped off. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnet drum, preventing scratches (patent obtained). ◆ The dewatering roller is different! - It consistently demonstrates stable dewatering without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stable product quality and reduced tank cleaning frequency. 〇 Regarding the collection of sludge from "grinding processing" coolant, please also take a look at the three case studies of "problem-solving examples (Company A / Company I / Company N)." ★ For more details, please refer to the "Product Catalog"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

(This is for cutting processing) Perfect for those who have the following concerns. ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The main cause is "sludge in the tank." The "FINE MAG/KS type" solves these issues. (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve this) 1. Magnet arrangement designed for chips 2. Special hardening treatment on the drum surface 3. Forced drive type squeezing roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Please also check "Cutting Processing / Problem-Solving Case Studies" (Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Are you facing these issues with shaving processing and gear processing? ▲ Struggling with degreasing work! ▲ Rubber rollers are getting damaged by chips! The "FINE MAG/KS type" solves these challenges. (Different magnetic drum) A magnetic drum with high surface hardness and flatness supports long life even in shaving processing. (Different squeezing roller) Made from a newly developed material that is less prone to chip accumulation, with improved oil resistance. It provides stable squeezing effects over a long period. ★ For details, please refer to the "Product Catalog." ☆ Also check out the "Gear Processing / Case Studies" (from Company N). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Do you have any of these concerns? ▲ Struggling with the recovery of sludge that is difficult to magnetize ▲ How can I recover fine powder sludge? The "FINE MAG/UK type" solves these issues. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is difficult to magnetize (such as from ultra-hard tool grinding) 〇 Effective in recovering fine sludge (from honing, lapping, electrical discharge machining, ultra-finishing), etc. The "FINE MAG/UK," capable of generating a high magnetic field, has great potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (for Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◎ Ideal for grinding processing - Significant improvement in the recovery of sludge from deposits in the tank generated during grinding processing! ◆ Issues (Before Implementation) ● Used a competitor's magnetic separator, but the magnetic drum and rubber wore out in less than a year ● Sludge being discharged was sticky, etc. ◇ Implementation Effects ○ Eliminated tank deposits and removed abrasives, reducing impurities below specified levels ○ Sold sludge as valuable material to scrap dealers, etc.

• Filtration Equipment
• High-power magnetic separator, magnetic filter
• Separation device

◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Issues (Before introduction) ● In casting cutting, fine chips and the large amount of carbon cause high-pressure pumps and nozzles to clog, leading to frequent troubles. ● Poor filtration precision of the coolant results in defective products due to scratches, etc. ◇ Effects of introduction 〇 The lifespan of the cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

• Filtration Equipment
• Separation device
• High-power magnetic separator, magnetic filter

◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (before implementation) ● The coolant in the tank quickly decreases, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The absence of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.

• Filtration Equipment
• Separation device
• High-power magnetic separator, magnetic filter

◆ Issues (Before Implementation) 　● Maintenance tasks such as tank cleaning are difficult with only paper filters. 　● Fine sludge in the coolant adversely affects processing quality. 　● We were looking for a separator that could "recover" "hard" sludge, among other things. ◇ Implementation Effects 　〇 The sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices." 　〇 Processing quality improved as fine "hard sludge" no longer causes scratches. 　〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery work, among other benefits.

• Separation device
• High-power magnetic separator, magnetic filter
• Filtration Equipment

1. "Magnet Separator" - We provide optimal products based on usage conditions such as grinding, cutting, shaving, and gear processing. 2. "Cyclone Separator" - High-performance, energy-saving "Cyclone Separator" (foam prevention function can be added). 3. "Paper Filter" - Removes impurities such as grinding sludge and abrasives using the "Paper Filter" (can be used for both magnetic and non-magnetic materials). 4. "Filtration Conveyor" - A conveyor equipped with the function to "remove/filter" sludge and chips from the processing fluid. 5. "Level Gauge" - Choose according to the machine used, including stroke range, detection method, and detection position. 6. "Oil-Water Separator" (Disc Skimmer) - Recovers oil floating on the coolant tank's liquid surface. 7. "Chip Processing Related Equipment" - Supports factory environment improvement, reduction of industrial waste, and recycling. ★ For more details, please refer to the "Comprehensive Catalog."

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◆ Do you have any of these concerns with your "magnet separator"? - I don't know how to perform maintenance! - I don't know when to replace parts! ◆ If you leave the deterioration unattended, the likelihood of various issues occurring increases. ▲ Sludge is not being discharged! ▲ The separation of oil and water is worsening! ◇ Our "free inspection service" can assist with preventive maintenance. 1. Overview of the "free inspection service" - Inspect all operating "magnet separators" in your factory. - Provide a comprehensive assessment of the condition of key components and coolant, etc. 2. Benefits of the "free inspection service" - Understand the operating status and deterioration, aiding in preventive maintenance. - The model name and other details will be included in the "report," making it easier to procure parts in case of failure, etc. ★ The "catalog" includes specific examples of deterioration and inspection items.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Seven examples with different usage conditions are presented, clearly indicating the manufacturing configuration suitable for each condition, along with the points of effectiveness. <Example of Usage Conditions> ◆ Usage Conditions - Processing Machine: Cylindrical Grinding Machine - Processed Parts: Automotive Parts - Material: SCM Material - Coolant Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Manufacturing Example - Unit Configuration: - Primary Filtration: Magnetic Separator, Rare Earth Magnet Specification - Secondary Filtration: Cyclone Separator - Tank: Oval Type, Two Chambers - Approximate Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Points of Effectiveness) With an oval-shaped tank, circulating the coolant within the tank reduces cleaning work. ★ For details, please check the "Catalog."

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

The high-dimensional magnet array "FINE MAG" removes fine sludge and continues to demonstrate excellent dewatering and degreasing performance over a long period. <Voices of 14 Site Managers> 1. Maintenance-free, no liquid replacement for 7 years 2. Zero degreasing in shaving processing, contributing to extended pump life 3. Successfully achieved significant cuts in maintenance costs 4. Contributed to the recovery of particulate sludge through secondary filtration 5. Significant reduction in sludge accumulation in the coolant tank of machining centers 6. The lifespan of cutting fluid in machining centers for castings has doubled 7. Quality improvement through ultra-hard sludge recovery 8. Greatly reduced costs and time loss in cleaning 9. Stable quality that maintains the obvious. Over 30 years of trust and results 10. Grinding sludge sold to scrap dealers as valuable material 11. Achieved high dewatering performance of sludge and high durability of rollers 12. Significant reduction in maintenance such as coolant liquid replacement and cleaning 13. Reduced operational costs due to increased lifespan of the magnetic drum 14. Recovery rate is three times that of conventional machines, and cleaning frequency is one-third of what it used to be.

• Filtration Equipment
• Separation device
• Solid-liquid separation filter

The sludge generated from coolant fluid in "grinding/cutting/gear (shaving) processing" is effectively removed by the high-dimensional magnetic arrangement "FINE MAG," which maintains and demonstrates excellent dehydration/de-oiling performance over a long period. ★ "Grinding/Cutting/Gear Processing Specific (12 Selected Cases)" is available for download! (What's different here!) 1. Durable drive system ● Frame structure that minimizes the mixing of sludge/abrasive particles into the drive system. Also pursues wear resistance. 2. Special hardening treatment on the surface of the magnetic drum! ● The "magnetic drum" and "squeegee roller" are resistant to scratches, maintaining initial performance for a long time. 3. Forced drive system adopted for the squeegee roller! ● The squeegee roller does not slip, achieving high drainage performance. 4. Efficient adsorption due to magnetic arrangement! ● High adsorption power is exhibited through a high-dimensional magnetic arrangement based on scientific evidence. (Needs-based lineup!) ◆ High filtration type: Also compatible with high-frequency hardened sludge ◆ High flow processing type: Supports 500–1000 L/min ◆ Ultra high magnetic force type: Also compatible with carbide tool processing sludge ◆ P-roller specification: Reduces chip entrapment in the squeegee roller

• Filtration Equipment
• Separation device
• Solid-liquid separation filter

The "sludge" generated in machining can also cause "product defects" and "machine stoppages." We provide the latest information regarding sludge recovery, including "success stories/unit production examples/inspection services/latest separator product information." (Provided Information) ● "Sludge Recovery by Machining Type/Success Stories" - "Cutting Machining/Success Stories" - "Grinding Machining/Success Stories" - "Gear Machining/Success Stories" - "Carbide and Ultra-Precision Grinding Machining/Success Stories" ● "Coolant Tank Unit/Production Examples" ● "Magnetic Separator/Free Inspection Service" ● "Latest/Separator Product Information" - "Magnetic Separator" - "Paper Filter Separator" - "Super Magnetic/Magnetic Separator" - "Comprehensive Catalog of Coolant Treatment Equipment" We collaborate with manufacturers to provide proposals based on your usage conditions and installation environment. *For more details, please refer to the "PDF materials."

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

- "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic separation processing" (Increase production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Magnetic/non-magnetic separation ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances 2. Benefits ◆ Increased production efficiency for the next process through dehydration/moisture content adjustment of recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult-to-separate magnetic and non-magnetic substances in the liquid ◆ Continuous magnetic separation processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic substances adsorbed on the magnet drum

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

1. Overview Continuous concentration of magnetic paste such as nickel and ferrite to achieve an appropriate moisture content. - Recovery of magnetic materials using a rotating powerful magnetic drum. - Achieving the appropriate moisture content by adjusting the rotation speed and the pressure of the squeezing rollers. 2. Target Industries Manufacturers of electronic components and magnetic fine powders, chemical, materials, and chemical-related companies, etc. 3. Target Issues ▲ As the fine powder of magnetic materials becomes smaller, the filtration time using filters increases. ▲ It is difficult to secure the optimal moisture content for handling paste and shortening the drying process, etc. 4. Results After Implementation ◎ The time required for paste production using conventional batch processing with filters has been significantly reduced. ◎ Breakthrough of the limits of filter processing when advancing the fine powdering due to high performance. ☆ Please download the "catalog" to check the specifications. ★ Rental of "evaluation units" is adjustable.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

1. Overview Since the target atomized metal powder is a magnetic material, a recovery method using magnets is being considered. - Achieved a recovery rate close to the target value using a permanent magnet drum-type magnetic separator. - Utilized a permanent magnet drum-type magnetic separator as a secondary recovery device for the cyclone separator. 2. Target Industry Metal powder manufacturing industry, and others (industries related to metal powder), etc. 3. Target Issues ▲ In the water atomization method, after recovering mixed particles in the liquid using a cyclone separator, wastewater treatment becomes necessary. ▲ With the expected growth in demand for smartphones, IoT, electric vehicles, etc., improving the recovery yield of metal powders is becoming increasingly important, etc. 4. Results After Implementation ◎ By using a permanent magnet drum-type magnetic separator, it has become possible to recover 98% of the residuals from wastewater that was previously treated as waste. ◎ Since it can significantly reduce the amount of metal powder residue in wastewater, cost reduction effects for wastewater treatment can be expected. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation machine" can be arranged.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

1. Overview In the manufacturing process of multilayer ceramic capacitors, reduce the ceramic accumulation in the piping that occurs during the post-processing of laminated waste and scrap. - Approximately 30% of non-magnetic ceramics are recovered along with magnetic materials. - The concentration of non-magnetic materials in the liquid decreases, reducing the frequency of piping blockages and sediment tank cleaning. 2. Target Industries - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic accumulates in the piping in a short period, causing blockages. ▲ Significant costs are incurred for cleaning the piping and sediment tanks, etc. 4. Results After Implementation ◎ Repair costs for cleaning the piping and replacing pipes, which amounted to several million yen annually, have been reduced. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation unit" can be arranged.

• Separation device
• Ceramics
• Filtration Equipment

1. Overview A new technology utilizing a permanent magnet drum-type magnetic separator for the removal of "arsenic" contained in contaminated sludge generated from construction work, etc. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator - Removal of arsenic to below environmental standards, safely utilizing the treated sludge 2. Target Industries General contractors, industrial waste disposal industry, and other companies related to soil purification, etc. 3. Target Issues ▲ Contaminated sludge and sediment require appropriate disposal ▲ Cost concerns and pressure on managed disposal sites, etc. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%) ◎ Treated sludge can be safely utilized, etc. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement.

• Separation device
• Metal detection and detection equipment
• Filtration Equipment

In oil and chemical plants, during open inspections inside towers, I believe that personnel are secured for equipment maintenance through entry and exit procedures and roll calls. Monitoring is mandatory during open inspections, which has become a significant challenge due to the rising labor costs. In response, Sanotech offers solutions for the efficiency of safety operations, enhancement of safety levels, and resolution of manpower shortages through digitalization and remote monitoring! It is possible to reduce equipment maintenance costs and labor management expenses, and to achieve efficient "entry monitoring" and "safety management." 【Features】 ■ Remote monitoring of "entry and exit, roll calls, video, recording, alerts, and history" ■ Data collection of workers' entry and exit using "IC cards" ■ Easy report generation of "entry history," including company, responsible person, and entry/exit times ■ Gas detection and monitoring can also be provided simultaneously! By reviewing the materials on methods to reduce remote monitoring and maintenance costs, you will find helpful hints. *For more details, please download the catalog or contact us directly.

• Other operation management software
• Other measurement, recording and measuring instruments
• Entrance and exit control system

The fully automatic gas detection monitoring system "SMART-Gasken" can detect gas 24/7 without the need for a LAN environment and without human intervention! (Main Features) ◎ Lightweight and excellent portability (easy to carry and install) ◎ Linked with a fixed "gas detection unit" ◎ Constantly connected to the "cloud" via a built-in SIM (gas concentration is continuously uploaded) ◎ Equipped with an LCD screen (monitoring panel) for "checking detection status" and "various settings including alarms," etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via "smartphones" and "tablets," allowing information sharing with stakeholders. In case of an alarm, "alarm notifications" can also be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of "labor" and the increasing expenses of "equipment inspections."

• Other measurement, recording and measuring instruments
• Other inspection equipment and devices
• Entrance and exit control system

■ Features By utilizing an internet connection, we have achieved remote monitoring by integrating remote monitoring cameras, IP intercoms, IC card entry and exit systems, and stacked display lights all into the cloud. The implementation of this system does not require communication equipment such as networks in the yard, allowing for quick deployment. ■ Operation Flow 1. When entering the tank, the worker uses the IP intercom to receive a roll call from the remote supervisor before entry. 2. The worker touches the IC card to the entry management board before entering the tank. 3. The monitoring center continuously observes the workers inside the tank using recordable surveillance cameras. 4. In the event of an emergency, the worker presses the emergency button on the touch panel at the entry point, which sends an alarm notification to the monitoring center's display lights in conjunction with the display lights inside the tank. 5. When the worker exits the tank, they also touch the IC card to the entry management board. All entry status is notified in real-time to the management computer at a remote location. 6. Additionally, the system is equipped with a report output function for entry history (including company name, worker name, entry time, exit time, etc.).

• Other operation management software
• Other safety equipment
• Entrance and exit control system

◆ Purpose and Effects - Promote "smart safety" for open inspections inside towers in oil and chemical plants. - Achieve "efficiency in safety operations / enhancement of safety levels / resolution of manpower shortages in safety" through digitalization and remote monitoring. - Reduce costs for "labor management / entry monitoring / safety management" by utilizing IoT and cloud technology. ◆ Main Functions 1. Entry Monitoring Function - Digitize the entry and exit of workers using "IC card" touch. - Manage "company name, name, entry and exit times" by tank. - Worker information is notified to remote management office PCs via a secure cloud. - Monitors observe entry workers while checking the footage from "surveillance cameras." 2. Roll Call Function - The intercom function allows for "roll call and communication" during entry and exit from the management office. 3. Warning Function - Emergency warnings are notified via "stacked signal lights." - Warnings can be issued bidirectionally between the remote side and the tank side. 4. Reporting Function - Output reports of "entry history" including company, responsible person, entry and exit times, etc. ◆ Related Products (Effectiveness Increased through Collaboration) - Gas detection and monitoring system "SMART-Gasken." - Constant cloud connectivity for real-time gas concentration detection.

• Other operation management software
• Other safety equipment
• Entrance and exit control system

In this document, you can see examples of companies that have successfully promoted DX in manufacturing sites through our solutions. "While the digitalization of 'machine' information, such as the introduction of IoT and M2M, is progressing, the work information of 'people' remains analog..." "I want to promote DX, but I don't know where to start..." If you have such concerns, please take a look. [Featured Cases] ■ Material Warehouse Management: Reduced labor hours by 4 person-days through paperless operations and improved efficiency in finding materials. ■ Work Progress and Daily Report Management: Reduced 90 hours per month through the digitalization of work information. ■ Maintenance Management: Reduced 20 hours per month through digital management of hygiene control and inspection records. ■ Pallet Management: Reduced losses of 2 million yen per year through data management of shipping destinations and unreturned pallets. *You can immediately view detailed case information from "PDF Download." Feel free to contact us as well.

• Process Control System

(Main Features) ◎ Filters sludge in coolant liquid using a paper filter ◎ Capable of filtering from 10 to 95μ by selecting the appropriate filter paper ◎ A dual set model with both "magnet type" and "paper filter type" is also available! ◎ Significantly reduces the consumption of filter paper, lowering running costs (What's Different!) ★ Significantly reduces unnecessary consumption of filter paper with a "float switch"!

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

1. "Magnet Separator" ◎ Achieves "high filtration performance" and "high wear resistance" ◎ A rich lineup optimal for usage conditions including "grinding processing / cutting processing / shaving processing" 2. "Cyclone Separator" ◎ High-performance, energy-saving "Cyclone Separator" ◎ Added foam prevention function 3. "Paper Filter" ◎ Removes impurities such as grinding sludge and abrasives with the "Paper Filter" ◎ Usable regardless of "magnetic / non-magnetic" 4. "Filtration Conveyor" ◎ A conveyor equipped with the function to "remove / filter" sludge and chips from the processing fluid 5. "Level Gauge" (Liquid Level Meter) ◎ Selectable according to the machine used, including stroke range, detection method, and detection position 6. "Oil-Water Separator" (Disk Skimmer) ◎ Recovers oil floating on the coolant tank liquid level 7. "Chip Processing Related Equipment" ◎ Supports factory environment improvement, reduction of industrial waste, and recycling

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

This is a case study regarding the recovery of coolant sludge in grinding processing. We hope it serves as a reference for those facing similar challenges. - Company Name: Company N - Issue: "I am dissatisfied with the durability and filtration accuracy of the product currently in use!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal coolant sludge recovery in "grinding processing," please also refer to the product catalog for "FINE MAG/K type." ☆ We can provide proposals in collaboration with the manufacturer, taking into account the usage conditions and installation environment.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

This is a case study regarding the recovery of coolant sludge in grinding processing, addressing issues that may arise. We hope this serves as a reference for those facing similar challenges. - Company Name: Company A - Issue: "Problems due to aging deterioration and clogging have become more severe!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal recovery of coolant sludge in "grinding processing," please also refer to the product catalog for "FINE MAG/K type." ☆ We can provide proposals in collaboration with the manufacturer, taking into account usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

This is a case study regarding the recovery of coolant sludge in grinding processes, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "We were troubled by the fact that a lot of moisture and oil remained in the iron powder generated during manufacturing!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ For optimal coolant sludge recovery in "grinding processes," please also refer to the product catalog for "FINE MAG/K type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

This is a case study regarding the recovery of coolant sludge in cutting processes, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products due to chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal recovery of coolant sludge in "cutting processes," please refer to the product catalog for "FINE MAG / KS type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

This is a case study regarding the recovery of coolant sludge in cutting processes, addressing issues you may be facing. We hope this serves as a reference for those with similar challenges. - Company Name: IJ Corporation - Issue: "Unable to completely remove fine sludge from cast processing, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal sludge recovery of coolant in "cutting processes," please refer to the product catalog for "FINE MAG / KS type." ☆ We can provide proposals in collaboration with the manufacturer, taking into account usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

This is a case study on solving issues related to coolant sludge recovery in gear machining. We hope this reference material will be helpful for those facing similar concerns. - Company Name: Company N - Challenge: "Fine particles are mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the product catalog for "(Gear Machining) FINE MAG / KS Type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

This is a case study regarding the recovery of coolant sludge in ultra-hard and ultra-precision grinding processes. We hope it serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Powerfully filter magnetic/non-magnetic sludge! Recover sludge from various coolant liquids with "three types" of sludge recovery devices. ❶ "FINE MAG" (Magnet Separator/Type) - A series that boasts long-term stable performance, where the magnet separator method creates differences in "sludge recovery capability/filtering performance." ❷ "FINE MAG UK" (Ultra High Magnetic Force/Type) - The ultra high magnetic force type "UK" has been newly added to the coolant treatment device "FINE MAG" series, with a drum surface magnetic force of 9000 gauss! ❸ "PAPER FILTER" (Paper Filter/Type) - Powerfully filter magnetic/non-magnetic sludge (10-95μ)! There is also a unit model that combines "magnet & paper filter"!

• Separation device
• Filtration Equipment
• Solid-liquid separation filter