サノテック Product Lineup

Exceeding expectations in effectiveness. Considering implementation in all factories. ◇ Background of Implementation 　　〇 Manufacturing many parts that require precision, such as hydraulic pump components 　　〇 Stability of precision is important 　　〇 Before implementation, struggled with a situation where a lot of moisture and oil remained in the iron powder generated during manufacturing 　　〇 After about six months of testing, it demonstrated effects beyond imagination, leading to implementation, etc. ◆ Effects of Implementation 　　● Even when using hard-to-remove oil-based coolants, sludge is effectively collected 　　● Daily cleaning has almost ceased, allowing continued use without interrupting production flow 　　● Decrease in failures of the magnetic drum, resulting in an extended lifespan of the magnets, which are consumable parts 　　● Operating costs were kept significantly lower than expected, etc.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◇ Introduction Background 　　〇 Considered the introduction of a new separator with higher sludge recovery capability than the one previously used 　　〇 Upon use, it was found to be remarkably superior in sludge recovery compared to other products 　　〇 Officially introduced due to significant reductions in cleaning costs and time loss, among other reasons ◆ Introduction Effects 　　● The frequency of tank cleaning, which was previously done about once every two months, was reduced to approximately once every 6 to 12 months after introduction 　　● Maintenance time loss and cleaning costs were calculated to be more than one-third less 　　● The cost-effectiveness is outstanding, among other benefits

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Installed 90 units in 5 years! It has become an invaluable presence that is now indispensable. It greatly contributes to reducing product defect rates and extending the lifespan of cutting fluids. ◇ Introduction Background 　　〇 Traditionally, a drum filter conveyor was used for machining castings. 　　〇 Since the chips generated during casting machining are fine and contain a large amount of carbon, troubles due to high-pressure pump and nozzle clogging occurred frequently. 　　〇 Additionally, using coolant with poor filtration accuracy on the workpieces led to defects due to scratches, among other issues. ◆ Implementation Effects 　　● As a result of a two-month test, the lifespan of the cutting fluid was doubled, and the defect rate was reduced by 20%, yielding astonishing results. 　　● The units were quickly installed in existing machining centers, and now 90 machining centers are equipped with them. 　　● The discharged sludge is mostly dry, and even after six years of use, its condition has not changed.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Responding to on-site voices with implementation power! Cleaning costs cut by half. ◇ Introduction Background 　　〇 Fine sludge accumulates in the coolant tank of the machining center. 　　〇 The conveyor for chip discharge alone cannot completely remove the fine sludge from the cast iron processing process. 　　〇 Within three months, sludge accumulated to about half of the tank, which is approximately 400mm deep, requiring the line to be stopped each time for tank cleaning, among other issues. ◆ Implementation Effects 　　● After one and a half years of implementation, the amount of chip accumulation in the six months following installation is less than that in the three months prior to installation. 　　● Cleaning, which used to be done every three months, can now be done once every six months. 　　● In addition to labor and cleaning costs, coolant fluid costs have been reduced from approximately 400,000 yen annually to half, at 200,000 yen, after implementation, among other savings.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◎ Ideal for grinding processing - Significant improvement in the recovery of sludge from sediment in the tank generated during grinding processing! ◆ Issues (before implementation) ● Used a competitor's magnetic separator, but the magnetic drum and rubber wore out in less than a year ● The discharged sludge was sticky, etc. ◇ Implementation effects 〇 Eliminated sediment in the tank and removed abrasives, reducing impurities below the specified value 〇 Sold sludge as valuable material to scrap dealers, etc.

• Filtration Equipment

Zero oil removal work with the introduction of Fine Mag! Productivity has improved! What is the P-Roller that has greatly changed the production site? ◇ Introduction Background 　　〇 Previously, the sticky chips that were discharged were put into a centrifugal oil removal machine, and oil removal work was carried out for about 1 hour per day. 　　〇 The coolant in the tank also quickly decreased, requiring frequent replenishment. 　　〇 The oil-based coolant collected by the oil removal machine contained fine particles, causing pumps and cutters to wear out frequently, among other issues. ◆ Effects of Introduction 　　● Chips that were subjected to the oil removal machine are discharged from the Fine Mag, eliminating the need for oil removal work. 　　● The elimination of oil removal and liquid replenishment work has improved productivity. 　　● The amount of coolant replenishment has been reduced by more than one drum per year per machine, among other benefits.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Issues (Before introduction) ● In casting cutting, fine chips and a large amount of carbon cause high-pressure pumps and nozzles to clog, leading to frequent troubles. ● Poor filtration precision of the coolant results in defective products due to scratches, etc. ◇ Effects of introduction 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

• Filtration Equipment

◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (Before Implementation) ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation Effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The elimination of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenishment has been reduced by more than one drum per year per machine, etc.

• Filtration Equipment

◆ Issues (Before Implementation) 　● Maintenance tasks such as tank cleaning are difficult with only paper filters. 　● Fine sludge in the coolant adversely affects processing quality. 　● Looking for a separator that can "recover" "hard" sludge, among other things. ◇ Implementation Effects 　〇 Sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices." 　〇 Processing quality improved as fine "hard sludge" no longer causes scratches. 　〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery tasks, among other benefits.

• Separation device

We have systematized everything from ordering event photos for schools to packaging them. When you create order data with "SHINZO-kun," you can print all the order data at once from the digital mini lab machine. There is no hassle until all students' prints are completed. The sister product "MIYUKI-chan" is a revolutionary software that significantly reduces the workload of creating sample photos for orders. 【Features of SHINZO-kun】 ■ Managed by student unit, eliminating calculation errors ■ Allows confirmation of total order quantity and total amount for each student during order input ■ Prints exactly as per the entered orders from the lab machine, so sorting work is unnecessary ■ Simply pack the completed photos directly into bags by section ■ Can output an order detail sheet as a divider during printing *For more details, please refer to the PDF materials or feel free to contact us.

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