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In the manufacturing industry, quality control and productivity improvement are always important issues, and the concept of 4M plays a significant role in this context. 4M stands for Man (people), Machine (machines), Material (materials), and Method (methods), which are crucial elements that influence product quality. By being aware of the 4M when observing the manufacturing site, it helps in improving waste between processes as well as enhancing quality control and inventory management tasks. When trying to resolve issues such as quality variability or delays in delivery, many sites attempt to achieve improvements by changing one or more of the 4Ms. This article will provide a detailed explanation of what 4M changes are, whether there is an obligation to notify, the importance and impact of 4M, and effective methods for change management. *For more detailed content of the article, please refer to the link below.*
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Free membership registrationShipping inspection (pre-shipment inspection) refers to the quality inspection conducted before shipping a product. Since it serves as the final confirmation of quality just before delivering the product to the client, shipping inspection plays an important role in preventing the outflow of defective products. In this article, we will explain what shipping inspection is, its objectives and confirmation items, as well as specific inspection methods. We will also introduce key points and precautions for the inspection, so if you want to enhance the accuracy of shipping inspections and improve product quality, please use this as a reference. *For detailed content of the article, you can view it through the link below.*
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Free membership registrationIn the manufacturing industry, quality inspection is a crucial process that affects customer satisfaction. Many factory managers and production line leaders are currently striving daily to meet the needs for cost reduction and shorter delivery times from clients and the market while maintaining good quality. Quality inspection is part of quality management operations in manufacturing and plays a role in directly evaluating product quality. Depending on the timing of the inspection, it can be categorized into incoming inspections, process inspections, and final inspections. By conducting appropriate inspections at each stage, consistent quality management throughout the manufacturing process becomes possible. Moreover, there are many cases where the automation of inspection equipment, digitization of inspection records, and video manuals for quality inspection methods have advanced, allowing for accurate and efficient quality inspections. This article focuses on methodologies to achieve both efficiency and accuracy in quality inspections, introducing an overview of quality inspections, specific inspection methods, and points for improvement. *For detailed content of the article, please refer to the link below.*
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Free membership registrationBusiness manuals play a crucial role in maintaining and improving the quality of products, services, and operations. If the manuals used by employees, including part-time and temporary workers, are created in an easy-to-understand manner, it can lead to increased operational efficiency and standardization, as well as improved productivity through reduced workload. However, if employees do not correctly understand the content of the manuals and appropriately apply it to their work, the tasks may not be standardized, leading to variations in the quality of products and services and potentially decreasing customer satisfaction. Therefore, to prevent the personalization of tasks and elevate the skill level of employees, it is essential to create manuals that are clear and easily understood by everyone. In this article, we will explain the purpose of manual creation, the five necessary steps, and the common points that characterize a perfect manual. Please refer to this when creating your manuals. *For more detailed information, you can view the following link.*
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Free membership registrationIn the food and machinery manufacturing industries, there are companies that manage a vast amount of paper checklists every day, which puts them in a situation where mistakes and omissions are likely to occur. As a result, more companies are moving towards digitizing checklists to ensure efficient and reliable record-keeping. Paper checklists make data aggregation and analysis cumbersome, leading to challenges such as difficulty in preparing necessary records for internal and external audits and not being able to immediately utilize them for improvement activities. This article will provide a detailed explanation of the specific benefits of digitizing checklists and how to implement it, aimed at leaders in the field and those responsible for promoting digital transformation (DX). Please use this as a reference as the first step towards paving the way for future operational efficiency. *For more detailed content of the article, please refer to the link below.*
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Free membership registrationTo properly and smoothly conduct audits that confirm whether there are any issues in the manufacturing process and whether the quality meets consumer demands, companies must retain data as audit trails. Audit trails record when, by whom, and what actions were taken in chronological order, allowing for objective proof that products are manufactured according to correct procedures, thereby enhancing the company's reliability. However, if there are deficiencies in the information that constitutes the audit trail due to unauthorized access or data tampering, appropriate audits cannot be conducted, and product safety cannot be maintained. Therefore, this article explains the overview of audit trails and methods for recording and managing audit trails based on the concept of "data integrity," which signifies the completeness of data. *For detailed content of the article, please refer to the link below.*
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Free membership registrationA flow diagram, used in industries such as manufacturing, IT and software development, construction, and healthcare, is a chart that lists all the processes necessary for manufacturing and outlines the flow of work. By creating a flow diagram, it becomes easier to predict and analyze potential food hazards that may occur in the manufacturing process. This article will provide a detailed explanation of how to create a flow diagram in the food manufacturing industry, step by step. If you are considering using flow diagrams for hygiene management and quality control in accordance with HACCP, please use this as a reference. *For more detailed content of the article, you can view it through the link below.*
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Free membership registrationEvery day, the data recorded during operations, such as the production line's operational status, quality control records, and inventory management logs, can be considered a treasure trove for factories and companies aiming for business and quality improvement. We often hear voices from business owners and quality control personnel expressing a desire to utilize data. However, while many wish to leverage data, they may be unsure of what specific actions to take. Additionally, many companies face issues such as not collecting the necessary data or finding it difficult to utilize data in an analog manner. This article will detail the potential for data utilization in the manufacturing industry and introduce methods for leveraging it in a step-by-step manner. Improvements in productivity, quality enhancement, cost reduction, and lead time shortening can be achieved through appropriate data utilization. We hope this article provides you with hints to unlock the power of the data that lies dormant in your company. *For more detailed content of the article, please refer to the link below.*
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Free membership registrationDigitizing manuals by scanning paper documents or creating web pages to make them viewable on devices is an effective initiative to promote operational efficiency and standardization within the company. When manuals are digitized, employees find it easier to understand their tasks, which reduces unnecessary work time and costs, thereby improving productivity and enabling the continuous and stable provision of products and services. This article explains the purpose, advantages, and disadvantages of digitizing manuals, as well as methods and specific steps to advance the digitization process. *For detailed content of the article, please refer to the link below.*
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Free membership registrationI often hear concerns from design engineers and quality managers regarding the submission levels of PPAP (Production Part Approval Process). On the other hand, the necessary documents for PPAP are currently not well-documented online, as they are typically created and managed by departments such as manufacturing, quality control, and quality assurance, which are familiar with the field. In this article, based on the author's experience in technical development at a former automobile manufacturer, I will clearly explain the characteristics and distinctions of submission levels 1 to 5, along with the necessary submission documents, using specific examples. This content will be particularly useful for those facing design changes or the launch of new parts, as well as those considering a review of their quality management system. If you want to gain a correct understanding of PPAP levels and create a smooth parts approval process, please read until the end. *For detailed content of the article, you can view it through the link below.*
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Free membership registrationInspection sheets are commonly used in a wide range of industries such as manufacturing, construction, food service, and transportation. Their purpose is to prevent equipment and machinery troubles and to ensure that operations can be carried out safely. Therefore, it is important to maintain accurate records and manage them so that they can be easily referenced when needed. However, when inspection sheets are managed on paper, issues such as difficulty in noticing omissions or recording errors, as well as the cumbersome management of records, can arise. As a result, many companies are digitizing (electronicizing) their paper-based inspection sheets. This article will clarify the challenges of paper inspection sheets and explain the benefits gained from their electronicization. Additionally, we will introduce case studies of companies that have successfully improved their operations through the electronicization of inspection sheets, so those considering this transition should find it helpful. *For more detailed information, please refer to the link below.*
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Free membership registrationIn the manufacturing field, there are situations where reliance on KKD (intuition, experience, and courage), based on years of experience and instinct, is unavoidable, particularly on veterans who possess tacit knowledge. The subtle adjustment techniques and visual quality judgments held by skilled workers contribute to the creation of high-quality products, but this tacit knowledge is difficult to express in words. However, dependence on such experienced veteran employees poses significant risks to the manufacturing site. This article provides a detailed explanation of video manuals, which are gaining attention as a means to address these challenges in manufacturing environments. We have compiled practical information for leaders in the manufacturing sector, including methods for visualizing tacit knowledge, tips for creating clear and communicative videos, and strategies to encourage employees to use them. *For more details, you can view the article through the link below.*
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Free membership registrationThe procedure manual is an important document that allows all employees to understand the work content and produce products or services of the same quality. By preparing easy-to-understand procedure manuals that anyone can comprehend, standardization of operations progresses, waste in work is reduced, and improvements in productivity and sales can be expected. However, if the content of the procedure manual is difficult to understand and it is unclear who uses it and for what purpose, issues such as insufficient explanations and discrepancies in interpretation may arise, making it impossible to maintain a consistent level of employee performance. As a result, variations in quality can lead to complaints from customers and business partners, potentially resulting in risks such as customer support issues and compensation. This article will explain the purpose of creating procedure manuals, the differences from similar terms like "manual," how to create procedure manuals, tools to use during creation, and tips for making them more acceptable to frontline employees. *For detailed content of the article, please refer to the link below.*
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Free membership registrationAmidst the backdrop of work style reforms, a declining labor force population, and the advancement of digital transformation (DX), many companies are facing challenges in improving operational efficiency and reducing costs. In particular, improving operational efficiency in corporate human resources and general affairs departments is an urgent issue, and an effective solution is the digitization of pay slips. Pay slips can be electronically delivered via the web or email, and their implementation brings many benefits, such as reducing physical and human costs in the issuance process and alleviating the burden of issuance tasks. In this article, we will explain the methods, advantages, and disadvantages of digitizing (digitalizing/webifying) pay slips. We will also introduce the process of implementing digitization and key points for selecting an electronic delivery system, so please use this as a reference. *For detailed content of the article, you can view it through the link below.
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Free membership registrationManuals that outline operational procedures and workflows are essential for carrying out tasks smoothly and without mistakes. However, many individuals responsible for creating these manuals may find themselves struggling to make progress, as they are trying to fit manual creation in between other tasks, or they may have put in a lot of effort only to produce manuals that are difficult to use and therefore not being utilized effectively. This is where "manual creation tools" come in handy. By utilizing these tools, anyone can create manuals that are easy to understand and user-friendly. In this article, we summarize the overview of manual creation tools, the differences between free manuals created in Excel, and the benefits of implementing dedicated tools. If you are looking for manual creation tools, please use this as a reference. *For more detailed information, you can view the article through the link below.*
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Free membership registrationVideo manuals, which are visually easy for employees to understand the content of their work, are gaining attention. They provide clearer specific steps than paper manuals, and once a video is created, it can be used repeatedly, thus reducing training costs. However, if you have never created a manual in video format, it is not uncommon to be unsure of how to proceed, which can hinder progress. In this article, we will introduce how to create a video manual in seven steps, along with tips, points to note, and recommended tools (both free and paid). If you are a person in charge of creating a video manual, please use this as a reference. *For more detailed content of the article, you can view it through the link below.
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Free membership registrationMany managers struggle with issues such as taking too much time to communicate with employees or having to repeatedly convey the same information. To ensure that internal communication is conducted reliably and efficiently, it is recommended to use "internal communication tools." This article introduces the types of internal communication tools, how to choose them, and examples of their use. We also provide recommendations for internal communication tools by type, so if you want to compare and consider internal communication tools, please use this as a reference. *For more detailed content of the article, you can view it through the link below.*
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Free membership registrationUntil now, paper internal newsletters have played an important role in information sharing. However, with the spread of remote work and the diversification of work styles, the demand for real-time information sharing in today's world has led to increased attention on web-based internal newsletters. In this article, we will introduce the benefits of web internal newsletters, how to choose the right tools, and recommend 10 different web internal newsletter creation tools. If you are considering implementing a web internal newsletter, please use this as a reference. *For more detailed content of the article, you can view it through the link below.
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Free membership registrationThe manual is created to outline the overall operations and rules, ensuring uniform quality of work among employees. If training could be completed solely through the manual, training costs could be significantly reduced. However, if the manual is difficult to read, it will not lead to employee understanding, and the expected effects will not be achieved. Therefore, this article will introduce design and layout points to make the manual easy to read for anyone. Specific examples will also be provided, so please read to the end for reference. *For detailed content of the article, you can view it through the link below.*
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Free membership registrationAmong those responsible for creating manuals, there may be many who lack confidence in design or want to finish without much hassle. Therefore, we recommend utilizing templates provided by companies or services. By using templates, you can not only shorten the creation time but also ensure the quality of the design. In this article, we will introduce 10 templates that are useful for manual creation. Additionally, we will explain the benefits of using templates, specific utilization steps, points to note, and key points for manual creation. All of them are ready to use, so please make use of them in your company's manual creation. *You can view the detailed content of the article through the link below.*
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Free membership registrationMore companies are adopting internal communication apps from the perspective of facilitating the smooth sharing of information and materials, as well as revitalizing internal communication. By using an internal communication app, it is also appealing that it can lead to increased efficiency in operations, such as reducing creation time and making it easier to track whether employees have read or not read the content. This article will explain the advantages and disadvantages of implementing an internal communication app, as well as the process from implementation to operation. Additionally, since the suitability of different types and services of internal communication apps varies, we will also provide detailed insights on points to consider when selecting an app based on the purpose of implementation. If you are a person in charge of considering the introduction of an internal communication app, please use this as a reference. *You can view the detailed content of the article through the link below.
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Free membership registrationMany managers likely feel that preparing and issuing individual pay slips for employees takes a lot of time and places a heavy burden on administrative tasks. To reduce the monthly workload, the introduction of a web-based pay slip system is recommended. This article explains what can be done with a web-based pay slip system, as well as the necessary documents and procedures for implementation, such as consent forms. Additionally, it introduces appropriate selection criteria and recommended web-based pay slip systems, so please use it as a reference. *For detailed content of the article, you can view it through the link below.*
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Free membership registrationRecently, the environment surrounding the manufacturing industry has become increasingly harsh. Factors such as the challenges of skill transfer due to labor shortages, the intensification of global competition leading to stricter quality, cost, and delivery deadlines, and the diversification of customer needs resulting in product complexity are overlapping, causing many quality management personnel in manufacturing sites to struggle. Particularly in small and medium-sized manufacturing companies, the reality is that they are overwhelmed by daily quality issues and cannot address fundamental improvements. Issues such as a management system reliant on the experience and intuition of veteran employees, outdated paper-based management methods, and a lack of preventive quality management are common across many companies. However, improving this situation does not necessarily require large-scale capital investment or expensive system implementation. What is fundamentally important is the establishment of a practical quality management system that reflects the realities of the workplace. This article will introduce quality management methods and success stories that are actually effective in manufacturing sites, while providing hints that can lead to solutions for the challenges faced by those on the ground. *For more detailed content of the article, please refer to the link below.*
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Free membership registrationIt has been announced that the IT introduction subsidy, which has the highest amount of funding available as a subsidy for DX (digital transformation), will see an increase in its funding amount. This time, we will explain an overview of recommended subsidies and grants that can be used for DX in preparation for the start of the subsidy application process. DX (digital transformation) in companies refers to the transformation of business processes and business models using digital technology to enhance competitiveness. It is a comprehensive initiative that goes beyond merely introducing IT equipment or software, as in traditional IT, and involves transforming the entire company, including corporate culture and work styles. Therefore, advancing DX incurs a considerable cost. *For more detailed information, you can view the following link.
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Free membership registrationMany business chat tools have a read receipt feature that notifies when a message has been opened. When using the read receipt feature, there are many people who face issues such as not receiving a reply even though the message has been marked as read, or not knowing if a message has been read due to the absence of this feature. While the read receipt feature in business chat is convenient, improper use can negatively impact relationships, so it is important to use it correctly. This article explains the role, advantages, and disadvantages of the read receipt feature in business chat, and discusses communication methods in business chats that have this feature. *For more detailed content of the article, please refer to the link below.*
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Free membership registrationThe manufacturing industry plays a crucial role in supporting Japan's economic growth by producing numerous essential products for our lives. However, the problem of labor shortages is becoming serious due to the declining workforce caused by a decreasing birthrate and aging population, as well as the retirement of skilled workers, leading to issues such as increased overtime and decreased productivity. To resolve the labor shortage issue in the manufacturing sector, it is important to create a work environment that is easy for employees while also broadening recruitment efforts to secure new talent. This article will explain the reality and causes of labor shortages in the manufacturing industry, potential solutions, and examples of companies that have successfully addressed labor shortages through the use of digital tools. *For more detailed information, please refer to the link below.*
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Free membership registrationFor the manufacturing industry, improving productivity is one of the important initiatives to efficiently increase production volume with fewer resources, leading to enhanced customer satisfaction and increased sales. However, many companies are unable to continuously improve productivity due to challenges such as employee shortages, long working hours, and the occurrence of mistakes and waste. In this article, we will explain the reasons why the manufacturing industry should focus on improving productivity, the causes of productivity decline, solutions, and examples of companies that have successfully implemented productivity improvement initiatives. *For detailed content of the article, please refer to the link below.*
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Free membership registrationWork instructions play an important role in clearly explaining the manufacturing process to on-site employees and ensuring that tasks are carried out efficiently and reliably. However, many companies that use paper work instructions face issues such as delays in work due to the time spent searching for documents, insufficient information sharing about changes leading to mistakes, and production line stoppages caused by lost papers. By digitizing work instructions, these issues can be resolved, which is why an increasing number of companies are advancing their digital transformation in recent years. This article will explain how to digitize work instructions in the manufacturing industry, the benefits, specific procedures, and examples of companies that have successfully implemented digitization. *For more detailed information, please refer to the link below.*
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Free membership registrationIn the manufacturing industry, DX (Digital Transformation) is an important initiative that leads to improved productivity and addresses labor shortages. Digital technologies allow for the collection and analysis of a wide range of information, which can also support decision-making at the management level. If a company does not engage in DX, it may become more susceptible to competition with rivals, potentially resulting in negative impacts on its management, such as a decline in market share and profit margins. This article introduces the necessity of DX in the manufacturing industry, the benefits of implementation, and the challenges involved. It also presents case studies of companies that are promoting DX, so those who want to deepen their understanding of DX in manufacturing should find it useful. *For more detailed information, please refer to the link below.*
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Free membership registrationMany workplaces struggle with issues such as a high frequency of operational mistakes, variations in quality, and differences in training content. To address these challenges, many companies have implemented SOPs (Standard Operating Procedures). The benefits of eliminating reliance on specific individuals, preventing mistakes, and improving the efficiency of training have led to the widespread adoption of SOPs across various industries. This article will provide a detailed explanation of the basic concepts of SOPs, the benefits of implementation, actual work procedures, and key points for creation, in a step-by-step manner. Additionally, we will discuss precautions to ensure that the creation of SOPs does not end there, as well as methods for utilizing them to enhance operational efficiency and improve quality. *For more detailed information, please refer to the link below.*
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Free membership registrationIn recent years, the number of companies promoting multi-skilled workers has been increasing to address issues such as labor shortages and the personalization of tasks. Multi-skilled workers refer to a state where a single employee can handle multiple tasks, as well as the education and activities aimed at achieving this. By having each individual flexibly take on various tasks according to the situation, it is expected that work standardization and productivity improvements can be achieved. However, depending on how multi-skilling is implemented, there is a risk that employee motivation may decline, making it important to promote it in a planned manner. Therefore, this article will explain the basic concepts of multi-skilling, its advantages and disadvantages, specific methods for implementation, success stories, and reasons for failure. Please use this as a reference for your company's consideration and promotion of multi-skilling. *For detailed content of the article, please refer to the link below.*
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Free membership registrationThe Technical Intern Training Program is a system aimed at supporting the economic growth of developing countries through human resource development. This system is scheduled to be abolished by 2023 and will transition to a new employment training system; however, until the new system is introduced, the current Technical Intern Training Program will continue to be utilized. Many companies are currently accepting technical intern trainees through this system. To ensure a smooth transition to the new system in the future, it is important to correctly understand the mechanisms of the current system. This article will provide a detailed explanation of the purpose and requirements of the Technical Intern Training Program, as well as the process for accepting trainees. If you are considering accepting technical intern trainees, please use this as a reference. *For detailed content of the article, you can view it through the link below.*
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Free membership registrationBusiness standardization refers to the process of evenly distributing tasks among the entire team to prevent variations in workload and task burden among employees. By unifying the workload within the team as much as possible, each employee gains a reasonable amount of time and effort, which allows for improved overall work efficiency and flexible responses to unexpected troubles. This article will explain the meaning and purpose of business standardization, the reasons it is emphasized by many companies, and specific ways to implement it. *For more detailed content of the article, please refer to the link below.*
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Free membership registrationBusiness standardization refers to the initiative to unify the flow of operations and work procedures so that all employees can achieve the same results, regardless of differences in experience or skills. It is one of the important measures for companies to provide products and services of stable quality. In order for a company to continuously produce high-quality products and services, it is necessary to understand the effects and risks of business standardization and to unify the work levels of employees based on an understanding of the actual conditions on the ground. By advancing business standardization according to the correct procedures, it becomes possible for anyone, from newcomers to veterans, to perform tasks at the same level and content, thereby achieving improved operational efficiency, increased productivity, and enhanced customer satisfaction. This article will explain the meaning of business standardization, its advantages and disadvantages, specific methods for implementation, key points for success, and examples of companies that have successfully undertaken these initiatives. *For detailed content of the article, please refer to the link below.*
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Free membership registrationIn the food industry, thorough hygiene management is essential for providing safe and secure products. However, recently, food accidents (such as foreign object contamination, improper labeling, and food poisoning) have occurred in both large and small companies. As a result, consumers are increasingly concerned about safety. This article will provide a detailed explanation of the overview of SSOP, an important procedure manual that supports the basics of hygiene management, the 10 items it covers, as well as specific methods for creating and tips for operating it. *For more detailed information, please refer to the link below.*
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Free membership registrationIn the current business scene, rapid information sharing and smooth communication are key to productivity. This is where business chat tools come into focus, and many companies have been adopting them in recent years. However, with the emergence of various business chat tools, it is not uncommon to feel confused about which one to choose. In this article, we will introduce the basic concepts and features of business chat tools, their advantages and disadvantages, key points for selecting a tool, and recommend 11 business chat tools. *For more detailed content of the article, you can view it through the link below.*
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Free membership registrationThe Technical Intern Training Program is set to be abolished in the future, and in its place, a new system called the Training Employment System will be introduced. While the Technical Intern Training Program has connected many Japanese companies with foreign workers, issues regarding the operation of the system have also been pointed out. In response to such criticisms, the Technical Intern Training Program will be abolished, and a transition to the new system will take place. Moving forward, companies will need to prepare for the transition to the Training Employment System. This article will explain the reasons for the abolition of the Technical Intern Training Program and the impacts associated with the transition to the new system. Additionally, it will introduce what companies should prepare during the transition period. Let’s advance our response towards the new system while keeping information about the abolition of the Technical Intern Training Program in mind. *For detailed content of the article, please refer to the link below.*
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Free membership registrationDocument management on paper is an undeniable issue that incurs time and costs for many companies. However, there are various challenges to implementation, such as employee resistance and the compatibility with existing workflows. This article introduces basic information about going paperless, its advantages and disadvantages, and recommended tools that align with specific objectives. Going paperless is not only a step towards cost reduction but also leads to a comfortable office environment, efficient operations, and flexible working styles such as telecommuting. Choose paperless tools that fit your company's objectives and achieve a comfortable working style that is not dictated by paper. *For more detailed content of the article, please refer to the link below.*
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Free membership registrationMany companies are implementing OJT (On-the-Job Training) with the aim of quickly developing new employees and those who have been transferred. This method allows individuals to acquire knowledge and skills through practical work on-site, making it easier to cultivate immediate contributors while keeping training costs down, which has garnered attention. In this article, we will specifically explain the basic definition of OJT, how it differs from other training methods, effective approaches to implementation, and ways to enhance efficiency through digital transformation (DX). Please look for hints on how to transform development into organizational strength while reducing the burden on the field. *For more detailed information, you can view the article through the link below.*
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Free membership registrationOJT (On-the-Job Training) is an essential educational method for quickly developing new employees and acquiring job skills. However, if it is left entirely to the field, there can be inconsistencies in guidance, and the burden on both the instructors and the learners can become significant. This article comprehensively explains the basic approach to OJT, key points for success, common pitfalls, and actual success stories. It introduces practical content for company representatives who are about to start OJT and those in positions to train new employees on-site. Please use this as a hint to implement OJT more effectively and enhance the overall development capability of the organization. *For detailed content of the article, please refer to the link below.*
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Free membership registrationIn recent years, the manufacturing industry has been facing challenges such as the increasing personalization of work and the inability to flexibly allocate personnel in response to sudden changes in production plans. This has led to a growing interest in multi-skilled workers. Multi-skilled workers refer to employees who can handle various tasks. Promoting multi-skilling allows for personnel allocation based on the situation, leading to improved productivity. However, many companies struggle with determining which tasks to start with and how to provide training, making it difficult to proceed with implementation. This article will explain the basic concepts of multi-skilling, its advantages and disadvantages, specific steps for implementation, successful case studies, and points to consider. We hope you find it useful as a reference for improving your company's productivity and operational efficiency. *For more detailed content, please refer to the link below.*
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Free membership registrationIn the manufacturing industry, defective products and accidents caused by human error have become a significant challenge that leads to a decline in quality and production efficiency. This is especially true in workplaces with a lot of manual labor, where confirmation mistakes and omissions are likely to occur, causing many companies to struggle with countermeasures. The increase in mistakes leads to more rework and inspection labor, which also adds to the burden of on-site operations. This article will provide a detailed explanation of the overview of poka-yoke, the benefits of its implementation, and specific examples of countermeasures. We hope this will be helpful in your company's efforts to reduce human errors and improve quality. *You can view the detailed content of the article through the link below.*
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Free membership registrationIn industries with on-site operations such as manufacturing, construction, and transportation, ensuring safety in daily operations is the top priority. However, in many companies, the reality is that they are often satisfied with merely conducting formal training a few times a year or raising awareness during morning meetings, believing that they have fulfilled their safety education obligations. This article introduces practical safety education program development methods aimed at safety managers and site supervisors, focusing on establishing a safety culture on-site rather than treating it as just a duty. We will present specific approaches that can be implemented starting tomorrow, so please use them to help establish safety education within your company. *For more detailed information, please refer to the link below.*
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Free membership registrationAmid a serious labor shortage in various industries, attention is being drawn to a new system aimed at promoting the employment of foreign workers. The newly introduced system, which will replace the previously utilized Technical Intern Training Program, is called the Training Employment System. The Training Employment System is designed to cultivate human resources who can thrive in the workplace by allowing foreigners to acquire skills while working at Japanese companies. However, the Training Employment System has not yet been implemented, and its specific details are still not clearly defined, which may lead to confusion. This article will provide a clear explanation of the overview, target occupations, benefits, and issues of the Training Employment System. Companies considering the employment of foreign personnel are encouraged to use this as a reference. *For more detailed information, please refer to the link below.*
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Free membership registrationProcess management is an important task in the manufacturing industry that optimizes the entire process to achieve smooth production. This article will explain the basics of process management and how to apply it in practice in an easy-to-understand manner for beginners. Process management is a part of production management and refers to the planning, monitoring, and adjustment of each step in the production line. Specifically, it involves appropriately managing the work sequence, quality standards, processing times, and workload for each step to optimize the entire production process. It is a practical and important activity carried out at the site level aimed at improving QCD (Quality, Cost, Delivery). *For more detailed content of the article, please refer to the link below.*
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