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In the manufacturing field of sports equipment, there is a demand for the efficient production of high-quality products. However, when using high-temperature resins or super engineering plastics, various challenges arise, such as the time required for color changes or resin changes, and the occurrence of defective products due to resin degradation. Asahi Kasei's Asaclean PX2/PF is a cleaning agent (purging agent) for molding machines that addresses these challenges. 【Usage Scenarios】 * Manufacturing sites for sports equipment * Molding machines using high-temperature resins or super engineering plastics * Time-consuming color changes or resin changes * Occurrence of defective products due to resin degradation * Time-consuming cleaning of molding machines 【Benefits of Implementation】 By implementing Asaclean PX2/PF, the following benefits can be expected: * Reduction in time for color changes and resin changes * Suppression of defective products due to resin degradation * Reduction in cleaning time for molding machines * Improvement in production efficiency * Enhancement of product quality
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Free membership registrationIn the manufacturing of medical devices, it is extremely important to produce high-quality products consistently. However, when using high-temperature resins or super engineering plastics, there is a risk that dirt and foreign substances generated during resin or color changes can mix into the products, leading to quality defects and manufacturing losses. Asahi Kasei's Asaclean PX2/PF is a cleaning agent for molding machines that demonstrates excellent cleaning power even in high-temperature ranges exceeding 330°C. It efficiently facilitates resin and color changes for super engineering plastics, helping to suppress defects caused by foreign substance contamination and supporting the production of high-quality medical devices. 【Usage Scenarios】 * Medical device manufacturing sites * Molding processes using high-temperature resins and super engineering plastics * Defects caused by foreign substance contamination during resin and color changes * Improvement of product quality and reduction of manufacturing losses 【Benefits of Implementation】 By introducing Asaclean PX2/PF, the following benefits can be expected: * Reduction of time for resin and color changes, improving production efficiency * Suppression of defects caused by foreign substance contamination, enhancing product quality * Reduction of smoke and odor generation, improving the working environment * Contributing to the longevity of molding machines
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Free membership registrationIn the automotive parts manufacturing field, there are many opportunities to use high-temperature resins and super engineering plastics, and during resin or color changes, it is not uncommon to encounter cases where conventional cleaning agents are difficult to use. Additionally, prolonged cleaning times can lead to decreased production efficiency, resulting in increased costs and delays in delivery. "Asaclean PX2/PF" is a cleaning agent for molding machines that exhibits excellent cleaning power even in high-temperature ranges exceeding 330°C. It enables efficient cleaning of high-temperature resins and super engineering plastics, which was challenging with conventional cleaning agents, contributing to improved production efficiency and cost reduction. 【Usage Scenarios】 - Automotive parts manufacturing sites - Molding machines using high-temperature resins and super engineering plastics - Difficult cleaning during resin or color changes with conventional cleaning agents - Decreased production efficiency due to prolonged cleaning times - Increased costs and delivery delays 【Expected Effects of Implementation】 By introducing "Asaclean PX2/PF," the following effects can be anticipated: - Improved production efficiency through reduced cleaning times - Enhanced quality due to reduced molding defects - Cost reduction - Reduced environmental impact
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Free membership registrationAsahi Kasei's new purge agent grade "Asaclean RX/RE/RU" has broken the trade-off relationship between cleaning performance and low residue. The new grade "Asaclean RX/RE/RU" can reduce both the amount of purge agent needed for cleaning and the amount of molding resin required to replace the purge agent, allowing for greater cost improvement effects in molding operations than ever before. It contributes to total cost reduction in molding operations through various improvements such as waste reduction and shorter working hours. If you are considering improving the efficiency of resin molding, please reach out to "Asahi Kasei's Asaclean"! *We are offering free samples. Please take this opportunity to try it on-site. For detailed specifications, please download the catalog and take a look.
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Free membership registrationWe would like to introduce a case study on the use of "Asacrin," which is effective for removing stains that have occurred. In the field of non-standard extrusion molding, there are often cases where the use of multiple colors and types of resins is required. It is not uncommon to struggle with materials that are prone to burning or scorching. With our product, which is a cleaning agent specifically designed for molding machines, you can maximize the efficiency of resin and color changes, as well as stain removal. [Customer Feedback] ■ The cleaning time for the extruder has been reduced by half, and there is no longer a need to use a wire brush after using the cleaning agent. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on the use of "Asaclean," developed for cleaning resin molding machines. In the field of T-die extrusion molding, cleaning the ear part of the die (the end part) is difficult, and specific problems such as the occurrence of fish eyes and gels, as well as burning and scorching that are likely to occur when using barrier layers or recycled materials in the intermediate layer of sheets, frequently arise. Our product has many achievements even in such challenging molding environments. [Customer Feedback] ■ Since the contamination of foreign carbon substances is a problem, disassembly and cleaning of the screw is essential, but using Asaclean "new U-grade" resulted in a reduction of cleaning time by over 40%. We have decided to continue using it in the future. ■ We mold various grades of PE-based resins almost every day, changing the types and ratios of fillers. After each machine stop, we clean the T-die with Asaclean "U-grade" and then carry out disassembly and cleaning of the screw. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on the use of "Asacrin," which significantly improves efficiency. In the field of extrusion blow molding, it is essential to minimize unnecessary resin and downtime as much as possible. In such situations, it is often necessary to accommodate small lots of various products, which requires frequent material and color changes. With our product, such resin changes can be performed efficiently, quickly, and at a low cost. [Customer Feedback] ■ Previously, we used crushed materials and wasted an entire day flushing out the previous material during a color change from black to white. After testing 20kg of Asacrin "Upgrade," we completed the color change in just one hour, leading to significant reductions in waste and time. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on the use of 'Asaclean', which greatly contributes to improving productivity in the field of inflation molding. In inflation molding, there is a problem where resin tends to accumulate in the die, making it difficult to remove with simple purging. Additionally, there is a specific issue of fish eyes and gels occurring with polyethylene. Our product is a cleaning agent specifically designed for resin molding machines, possessing high cleaning power, and it resolves all these diverse issues. 【Customer Feedback】 - For a Φ65 extruder, the time was reduced from 3 hours to 1.5 hours; for a Φ75 extruder, the time was reduced from 12-24 hours to 3 hours, and peeling was made easier, resulting in less workload. - By using Asaclean "FD Grade," we were able to reduce the amount of cleaning agent used to two-thirds compared to when using other materials, which decreased the amount of industrial waste from cleaning agents and also contributed to improved work efficiency due to reduced cleaning time. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce examples of the use of 'Asaclean,' which utilizes resin solubilization technology to achieve high cleaning power. In the injection molding field, where frequent resin and color changes occur, issues such as time-consuming material changes, contamination with black specks, and molding defects due to color mixing are common. Additionally, resin can remain in small areas such as nozzles and backflow prevention rings. Our product addresses these injection molding issues. 【Customer Feedback】 ■ We have standardized cleaning with Asaclean "U Grade," and there are no issues with foreign matter defects. ■ The removal of carbonized foreign matter is strongest with Asaclean "new EX Grade." ■ Due to frequent changes in molding resins, we find Asaclean "U Grade" very useful. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on the use of "Asaclean," which blocks oxygen and suppresses thermal degradation due to its excellent thermal stability. Inside the resin molding machine that is stopped, the residual resin deteriorates due to residual heat and oxygen in the air. As a result, problems such as foreign matter contamination during startup are more likely to occur. By sealing the machine with Asaclean, which has excellent thermal stability, it is possible to eliminate this potential issue. [Customer Feedback] ■ During machine downtime, we perform cleaning with Asaclean "U," sealing with "IMX," and cleaning again with "UF2." The startup after holidays has been completed in less than half the time compared to before, and we are grateful for that. ■ We conduct regular cleaning every two weeks with Asaclean "newEX" and "newUP," and seal during long-term shutdowns (during holidays) with "newUP," reducing defects from 3% to 0.3% after the shutdown. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationThanks to advanced formulation technology, we achieve high cleaning power that effectively removes dirt. Here, we introduce examples of the use of 'Asaclean'. Cleaning the hot runner of an injection molding machine is considered difficult or even impossible. With our HR grade product, it is possible to efficiently remove foreign substances inside the hot runner and change colors and materials. Furthermore, it is non-adhesive to metals, eliminating concerns about residues. 【Customer Feedback】 ■ We struggled with cleaning the hot runner, but using Asaclean's low-residue grade resolved our defects. ■ The color change performance during molding purging with the "HR grade" is quite high, significantly improving color change efficiency. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on the use of "Asaclean," which can optimize the switching costs of high-temperature resins. Switching from super engineering plastics molded at high temperatures to low-temperature resins is challenging due to the loss of resin fluidity. Even switching between super engineering plastics necessitates the costly waste of expensive resins for purging. In this product case, we reduced the amount of PEI required for switching from super engineering plastics by approximately 67%. [Customer Feedback] ■ Due to old equipment, issues such as foreign matter generation occur when continuously molding materials like PEEK, making the use of Asaclean essential. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on the use of "Asaclean," which serves as a savior in reviving high-productivity molding sites. When resin molding machines operate for extended periods, the resin that accumulates inside the machine deteriorates, and if it contaminates the molded products, it results in foreign matter defects. This not only significantly impacts yield but also requires disassembly and cleaning, which halts production and leads to substantial opportunity losses. Our product effectively removes foreign matter with its powerful cleaning ability, fundamentally solving the issue of foreign matter generation. Therefore, it resets the interior of the molding machine to a clean state without the need for cumbersome and time-consuming disassembly and cleaning. [Customer Feedback] ■ Previously, changing colors, especially cleaning Cyanine Blue, required about 10 tons of LD, HD, and others, taking nearly 35 hours. However, with Asaclean, cleaning can be done with 300kg to 400kg of usage in about 8 hours, significantly reducing raw material loss and time. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on the use of "Asaclean," which can significantly reduce the foreign matter defect rate. Continuous use of molding machines can lead to the accumulation of resin coatings and thermal degradation, resulting in black spot foreign matter. If left unattended, not only will the foreign matter defect rate increase, but it may also lead to a situation where good products cannot be obtained, necessitating disassembly and cleaning, resulting in significant opportunity loss. By using our product, it is possible to greatly reduce these "predictable cost burdens." [Customer Feedback] ■ As a result of implementing regular cleaning with Asaclean "UP Grade," we were able to significantly reduce the defect rate from 10% to less than 1%. ■ By cleaning with Asaclean "U" during resin change and conducting regular cleaning with "IMX" → "newEX," foreign matter issues have almost disappeared. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of 'Asaclean', which can greatly improve the efficiency of production sites. In resin molding, there are often unavoidable troubles that require the disassembly of molding machines. The essential task of removing screws during this process is particularly time-consuming and labor-intensive. With our product's dedicated grade, the load for screw removal is significantly reduced, and dirt is also eliminated. [Customer Feedback] ■ The removal of Asaclean "SN Grade" after extraction is very easy, reducing the work time by about 50%. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on the use of "Asacrin," which can significantly improve production efficiency. In injection molding, we switched materials from black ABS to white HIPS. When replacing with HIPS alone, the resin usage is 3.8 kg, whereas the total usage when using Asacrin U grade drops to 0.8 kg. This represents a reduction of over 75% in resin usage. Additionally, this also results in a reduction in the time required for the switch, as well as a decrease in the cost of the resin used for replacement and the amount of waste generated. [Customer Feedback] ■ Previously, it took about 4 hours for the initial waste, but with Asacrin "FX grade," it was completed in just 1 hour. ■ By using Asacrin "FD grade," we were able to reduce the amount of cleaning agent used to two-thirds compared to when using other materials. ■ After testing Asacrin "UP grade" with 20 kg, the color change was completed in just 1 hour, leading to significant reductions in waste and time. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of "Asacrin," which can significantly reduce the materials and time required for resin switching. Packaging materials are often used in consumer goods such as beverages/food and cosmetics, and great care must be taken during the manufacturing process to avoid contamination from different resins or resin degradation foreign substances. This product effectively washes away resins with its high cleaning power, strongly preventing the contamination of products with foreign substances. [Customer Feedback] ■ Since using Asacrin "new EX grade," foreign substance defects have drastically decreased. When checking after removing the screw, the condition was remarkably cleaner compared to before. ■ Previously, about 4 hours of waste shots were necessary, but with Asacrin "FX grade," resin switching was completed in just 1 hour. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce the case studies of 'Asaclean' actively used in the resin molding field of the electronics industry. In the electrical, electronic, and OA equipment industries, dirt within resin molding machines directly affects the quality of extremely fine parts and products with advanced functionality. Stubborn dirt that is difficult to remove with regular cleaning agents is particularly problematic in this industry. Our product provides cleaning performance that meets these high standards due to its powerful cleaning ability. 【Customer Feedback】 ■ Asaclean "newEX grade" has a cleaning power that is incomparable to other purge agents. ■ After trying various options, there is no purge agent other than Asaclean "PX2 grade" that can clean LCP. ■ After cleaning with Asaclean "IMX" and "newEX," we were able to switch to the next material without disassembling for cleaning. *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of the use of "Asaclean," which responds to the demands for mass production and short delivery times of everyday goods through rapid switching of colors and materials resins. It is possible to prevent contamination from different resins and resin degradation in products with high aesthetic quality requirements, such as smartphone cases, which are thin-walled. Additionally, with the new EX grade, it is possible to efficiently clean difficult stains specific to recycled materials while maintaining machine performance, supporting environmentally conscious production activities. [Customer Feedback] ■ Using container recycled materials causes contamination inside the machine, and cleaning is only possible with Asaclean "new EX grade." *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce examples of utilizing 'Asacrin' that balances cost reduction and environmental responsiveness, strongly supporting our customers' businesses. In the manufacturing of automotive parts, extreme efficiency is required, such as time reduction to the second and productivity improvement, along with the significant challenge of balancing this with environmental responsiveness, exemplified by the reduction of CO2 emissions. Our product supports our customers' businesses by achieving both cost reduction and environmental responsiveness. 【Problem-Solving Examples (Excerpt)】 - Quickly cleaned resins that are prone to burning and difficult to wash in the molding of engine room parts. - Ensured the removal of resin degradation contaminants in the molding of electrical components, which are sensitive to foreign matter, thereby guaranteeing electrical property quality. - Enabled purging during molding for color change of large PP exterior parts, allowing for quick cleaning of the cylinder and hot runner. *For more details, please download the PDF or feel free to contact us.
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Free membership registration"Ascelyn RU" is a product that enhances the fundamental performance of cleaning agents, such as material exchange performance and low residue, while further increasing versatility. Compared to conventional products, it has improved residue performance against olefins, allowing for a reduction in the amount of purge material after using RU and the amount of rinse purge agent used. Additionally, it has improved performance in both cleaning efficiency and low residue, contributing to further loss reduction in molding sites. 【Features】 ■ Both cleaning performance and low residue have been enhanced ■ Suitable for olefin applications *For more details, please download the PDF or feel free to contact us.
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Free membership registration"Assacrin RE" is a product that has further improved its low residue performance from the well-received low residue type newE. When the back material is a transparent resin, it is also suitable as a rinsing agent for high cleaning types such as RX and newEX. It enables even smaller amounts and shorter times for material changes compared to newE. When using ABS, PS, PC/ABS, etc., with hot runners, this product is less likely to remain in the hot runner, which can reduce the number of waste shots. 【Features】 ■ Pursuit of low residue performance ■ Improved cleaning performance ■ Suitable for color/resin changes of general-purpose resins *For more details, please download the PDF or feel free to contact us.
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Free membership registrationThe purge agent "Asaclean RX" has high foreign matter removal performance and requires a small amount for use, making it cost-effective. It possesses the best cleaning power in the Asaclean series and effectively cleans foreign matter that is difficult to remove during resin molding. This reduces the need for re-cleaning and waste, leading to shorter work times. 【Features】 ■ Improved foreign matter removal performance (capable of removing fine foreign matter) ■ Low residue and improved material change performance (allows for switching with even smaller amounts and in a shorter time) ■ Compatible with color changes, resin changes, foreign matter removal, regular cleaning, and screw removal ■ Compatible with injection molding machines and extrusion machines (cylinder only) *For more details, please refer to the materials available for download in PDF format. We are currently offering free samples, so feel free to contact us.
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Free membership registration"Asacrin" is a cleaning agent for molding machines that significantly reduces the time required for color and resin changes due to its very high cleaning power. We offer comprehensive support both domestically and internationally, ensuring that you can use our products with confidence at overseas factories through our global follow-up system. With a proven track record in over 75 countries, our sales network supports 32 languages. We can assist you with inquiries about the grades and support available in each country, as well as address challenges such as the difficulty of maintaining the quality of unused purge agents and the barriers posed by language that may hinder on-site training. Please feel free to consult the Asacrin team about improving efficiency at overseas sites! We provide various support options, including local language catalogs, seminars, on-site test attendance, cost simulations, grade proposals, and suggestions for usage methods and quantities. ◎ We are currently distributing materials that introduce five key points for effectively utilizing "Asacrin" to prevent waste and foreign substances. You can view the materials from the "PDF Download" section. The comprehensive catalog is also available for your reference.
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Free membership registration"Ascacrin" is a cleaning agent for molding machines that achieves high cleaning power through our unique solubilization technology, reducing the time for resin and color changes while minimizing material loss. In addition to reducing the amount of resin used and resin waste during cleaning, the shortened cleaning time leads to decreased power consumption, significantly reducing CO2 emissions. It is also expected to lower material and maintenance costs, allowing for both environmental compliance and cost reduction. 【Features】 - Proven in the automotive industry for cleaning resin parts such as spacers and connectors around batteries, as well as during hydrogen tank molding. - Available in various grades compatible with a wide range of resins, including styrene-based, engineering plastics, PP, PE, PMMA, PC, and high-temperature resins. - Capable of reducing CO2 emissions by over 75% compared to when this product is not used (during production changeover, according to our estimates). - Designed with careful consideration for safety, non-reactivity, and non-corrosiveness. *For detailed CO2 reduction estimation data, product features, and more, please download the catalog. Feel free to contact us with any inquiries.
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Free membership registration"Ascacrin" is a cleaning agent for molding machines that efficiently cleans during resin and color changes due to its very high cleaning power. It prevents the occurrence of foreign substances and appearance defects, reduces material loss, and can also lower the frequency of maintenance tasks such as disassembly and cleaning. This product contributes to reducing total costs. You can choose from various grades that accommodate a wide range of resins, including styrene-based, engineering plastics, PP, PE, PMMA-based, PC-based, and high-temperature resins. 【Features】 ■ Achieves high cleaning power that scrapes off dirt ■ Easily discharged due to low residue ■ Can be handled in the same way as regular molding materials ■ Designed with sufficient consideration for safety and non-corrosiveness ★ We are currently offering a "Guidebook" that introduces three effective cleaning methods using this product in hot runners (PP molding). You can view detailed content by clicking the download button below.
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Free membership registration"Acrylin PX2・PF" is a high-temperature purge agent that enables efficient cleaning through resin and color changes, such as with super engineering plastics. It demonstrates high cleaning power at temperatures exceeding 330°C and can also suppress the generation of smoke and odors. This helps reduce losses and defects, contributing to improved product quality. 【Features】 ■ Compatible with super engineering plastics such as PPS, PEI, LCP, and PEEK ■ Maximum usage temperature: 420°C ■ "PF grade" is compatible with holiday seals *We are currently offering a "guidebook" that introduces the procedures for raising and lowering temperatures during purging with Acrylin.
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Free membership registration"Ascaclean PX2・PF" is a high-temperature purge agent that enables efficient cleaning through resin and color changes, such as with super engineering plastics. It demonstrates high cleaning power in temperature ranges exceeding 330°C and can also suppress smoke and odor generation. It helps reduce losses and defects, contributing to improved product quality. 【Features】 ■ Compatible with super engineering plastics such as PPS, PEI, LCP, and PEEK ■ Maximum usage temperature: 420°C ■ "PF grade" is compatible with holiday seals *We are currently offering a "guidebook" that introduces the procedures for raising and lowering temperatures during purging with Ascaclean.
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Free membership registration"Asacrin" is a cleaning agent for molding machines that significantly reduces the time required for color and resin changes due to its very high cleaning power. It prevents the occurrence of foreign substances and appearance defects, reduces material loss, and can also lower the frequency of maintenance tasks such as disassembly and cleaning. This greatly contributes to reducing total costs. You can choose from various grades that cater to a wide range of resins, including styrene-based, engineering plastics, PP, PE, PMMA, PC, and high-temperature resins. ◎ We are currently distributing materials that introduce five key points on how to effectively utilize "Asacrin" to prevent loss and foreign substances. You can view the materials by downloading the PDF. The comprehensive catalog is also available for your reference.
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Free membership registrationWhat we are introducing this time is three effective purging methods using the purging agent "Asaclean" to achieve reduced losses and increased efficiency in molding operations, resulting in cost reduction! When molding high-quality products, issues such as startup time of molding machines, re-startup time due to foreign matter occurrence, defective products caused by color residue or black specks from previous materials, and waste generated during color or resin changes can arise... All these significant production losses negatively impact the profits of plastic processing and manufacturing companies. If any of the production loss examples mentioned above are occurring, it actually presents a significant opportunity to reduce costs and increase profits through the use of the purging agent "Asaclean"! By implementing the "three effective purging methods using Asaclean" detailed in the PDF document below, we can maximize production efficiency in molding operations and contribute to improving corporate profits! *For more details, please refer to the PDF document below or feel free to contact us. #PurgingAgent #Purging #CleaningAgent #InjectionMolding #ExtrusionMolding #MoldingMachine #Asaclean #PlasticMolding #EnvironmentalCompliance
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Free membership registration"Ascacrin" is a purge agent that blends well with resins through Asahi Kasei's unique compatibility technology, achieving high cleaning power that thoroughly removes dirt with advanced formulation techniques. By reducing the amount of resin used for cleaning, decreasing resin waste, and shortening cleaning time to lower power consumption, it is possible to achieve a reduction of over 75% in CO2 emissions (according to our estimates). [Points for Choosing This Product] - Thorough cleaning of charred and foreign substances from flame-retardant resins, engineering plastics, and super engineering plastics - Significant reduction in resin changeover time - Decrease in appearance defect rates and foreign substance occurrence - Lineup of over 20 different grades - Design that takes safety, non-reactivity, and non-corrosiveness into full consideration - Proven track record in over 75 countries *For detailed data on CO2 reduction estimates and product features, please download the catalog.
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Free membership registration"Asacrin FX" is a purging agent (cleaning agent) specialized for cleaning sheet extruders and blow molding machines. Thanks to Asahi Kasei's unique formulation technology, it generates a "vortex" inside the molding machine, effectively displacing and expelling residual resins such as PP and PE. Since it does not contain inorganic substances, its residuality is very low, and only a small amount of resin is needed for replacement after cleaning. This reduces the time required for material change and the amount of purging agent and replacement resin used, contributing to a total cost reduction. ★ Free samples available for the first 30 companies! You can apply through the inquiry form. If you have any other questions regarding cleaning, please feel free to contact us! (Sample provision will end once the quantity is reached) 【Features】 ■ 30% reduction in usage during cleaning (compared to the standard grade "Asacrin UB") ■ 60% reduction in the amount of resin for replacement (compared to the standard grade "Asacrin UB") *For more details about the product, please refer to the materials available for PDF download.
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Free membership registration"ASACRIN" is a world-class purging agent with a proven track record in over 75 countries. It achieves high cleaning power through Asahi Kasei's unique resin solubilization technology (which adheres well to dirt) and advanced formulation techniques that effectively "scrape off" contaminants! Among these, the foreign matter removal grades "newEX" and "PX2" possess particularly high cleaning power. They can thoroughly clean burnt residues and black spot contaminants from flame-retardant resins and engineering/super engineering plastics during molding. This contributes to reducing product defects caused by foreign matter contamination and sorting costs. 【Features】 ■ High cleaning performance leveraging technological capabilities ■ Thorough cleaning of burnt residues and contaminants from flame-retardant resins and engineering/super engineering plastics ■ Proven track record in over 75 countries By using it regularly, it is not uncommon for the defect rate due to foreign matter contamination to be reduced from over 10% to below 0.1%. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"Asaclean" is a world-class purging agent with a proven track record in over 75 countries. This handbook introduces the know-how that Asaclean has accumulated over the years, particularly in reducing resin loss in plastic molding, especially due to foreign material contamination leading to molding defects. We hope this will be useful for those considering reducing losses during plastic molding, such as foreign material defects and setup change losses. 【Contents of the Handbook】 - A guide for selecting grades based on the degree of resin degradation - Recommended purging methods - Guidelines for frequency and amount of use categorized by resin, usage grade, and molding machine size *The handbook can be viewed via PDF download. *For more details, please feel free to contact us.
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Free membership registrationThis is a proposal for a suitable method for color change and resin change of plastic resin using "Asacrin." Asacrin demonstrates excellent effectiveness in resin change, color change, and removal of contamination within molding machines for plastic molding materials. We offer a wide range of grades tailored to molding methods, applications, resins, and temperatures. 【Features】 ■ Compatible Resins: From general-purpose resins to super engineering plastics (PE, PS, HIPS, PP, ABS, PA, POM, PC, PMMA, TPU, PPO, PPE, PBT, PET, PPS, LCP, PEI, PA6, PSU, COP, COC, PA-GF, PA66-GF, PA66, PA6T, PA9T, PA46, PEEK, etc.) ■ Compatible Temperature: 150°C to 420°C ■ Compatible Molding Methods: Injection molding, extrusion molding, blow molding, T-die extrusion molding, inflation molding, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"Asacrin" demonstrates excellent effectiveness in resin replacement, color change, and removal of contaminants within molding machines for plastic molding materials. Regular use of Asacrin and sealing can minimize the occurrence of foreign substances within the molding machine. We offer a wide range of grades tailored to various molding methods, applications, resins, and temperatures. 【Features】 ■ Compatible Resins: From general-purpose resins to super engineering plastics (PE, PS, HIPS, PP, ABS, PA, POM, PC, PMMA, TPU, PPO, PPE, PBT, PET, PPS, LCP, PEI, PA6, PSU, COP, COC, PA-GF, PA66-GF, PA66, PA6T, PA9T, PA46, PEEK, etc.) ■ Compatible Temperature: 150℃ to 420℃ ■ Compatible Molding Methods: Injection molding, extrusion molding, blow molding, T-die extrusion molding, inflation molding, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"ASACRIN IMX" is a high-performance grade that enables the cleaning of resins and carbides (black spot foreign matter) that are difficult to clean with conventional detergents. By allowing it to remain in the molding machine at a constant temperature for a certain period, it penetrates and detaches stubborn dirt and carbides. Please give it a try in molding machines that have been forced into disassembly cleaning due to the inadequacy of conventional cleaning methods. 【Features】 ■ By allowing it to remain in the molding machine at a constant temperature for a certain period, it penetrates and detaches stubborn dirt and carbides. ■ Effective for resins with strong metal adhesion and dyes/pigments with strong metal affinity. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"ASACLEAN HR" has been specifically developed for the cleaning of injection molding machines with hot runners for PP. In the color change tests conducted by our company, the color removal near the gate was good, and the number of cleaning shots was also reduced. Please consider this as it helps improve safety by avoiding in-mold work on large molding machines. *For more details, please refer to the PDF materials or feel free to contact us. #PurgeAgent #Purge #CleaningAgent #InjectionMolding #MoldingPurge #PlasticProcessing #MoldingMachine #ASACLEAN #PlasticMolding #CostReduction #LossReduction #LossMinimization #ProfitImprovement #ProfitIncrease #EngineeringPlastic #Burn #Char #ForeignSubstance #Removal #Switching #SwitchingSpeedUp #EnvironmentalResponse #CO2Reduction #PPCleaning #PP #Resin #GeneralPurposeResin #HotRunner #LargeMoldingMachine
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Free membership registration"Acrylic FD" has been specifically developed for the cleaning of PE film manufacturing machines and sheet molding machines (inflation, T-die). Color change is possible while film is being produced. Acrylic FD can be blended with the raw material at 10% to 30% (recommended: 20%) for use. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"ASACRIN SN" has been specifically developed for the preparation of disassembly and cleaning of plastic molding machines. By using this product, you can easily remove the screw, and the cleaning time after removal can also be shortened. It significantly improves the convenience of disassembly and cleaning. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis catalog is a comprehensive guide for the purge agent "Asaclean," used in over 75 countries and regions worldwide for plastic molding machines. Asaclean demonstrates excellent effectiveness in resin changes, color changes, and removing contaminants within molding machines. We offer a wide range of grades tailored to various molding methods, applications, resins, and temperatures. 【Features】 ■ Compatible Resins: From general-purpose resins to super engineering plastics (PE, PS, HIPS, PP, ABS, PA, POM, PC, PMMA, TPU, PPO, PPE, PBT, PET, PPS, LCP, PEI, PA6, PSU, COP, COC, PA-GF, PA66-GF, PA66, PA6T, PA9T, PA46, PEEK, etc.) ■ Compatible Temperature: 150℃ to 420℃ ■ Compatible Molding Methods: Injection molding, extrusion molding, blow molding, T-die extrusion molding, inflation molding, etc. *For more details, please refer to the PDF document or feel free to contact us.
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