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The "Toshical S UNA-1200 Coating" provides excellent non-stick properties against adhesives such as labels, stickers, adhesive tapes, uncured rubber, and adhesives on the surface of the processed substrate. Compared to the conventional "Toshical S Coating Series," it exerts less stress on the processed substrate during the processing stages, demonstrating extremely minimal dimensional changes before and after processing. Additionally, it is PFOS and PFOA free and complies with the ROHS directive and REACH regulations. It is a safe treatment that takes the global environment into consideration. 【Features】 ■ Consideration for the counterpart material ■ Consideration for the processed substrate ■ Consideration for the global environment *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study on the implementation of "Toshical S TS-1000" for rubber product manufacturers. By applying our product's coating to the surface of scissors, it prevents the adhesion of unvulcanized rubber. This allows for the cutting of sticky materials, such as unvulcanized rubber sheets, significantly contributing to improved work efficiency. 【Overview】 ■Customer: Rubber product manufacturer ■Target: Rubber sheet manufacturing process ■Application: Toshical S TS-1000 *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study of the implementation of "Toshical S TS-1800/UNA-1200" for an industrial machinery manufacturer. In the adhesive tape application device, when tape is applied to the workpiece and then cut, the tape tends to stick to the guide components that hold the tape down and to the cutter. When the tape sticks, it becomes impossible to cut or feed the tape. After adopting "TS-1800" for the guide components and "UNA-1200" for the cutter, the adhesion of adhesive materials was eliminated, significantly contributing to increased productivity. [Overview] ■ Customer: Industrial machinery manufacturer ■ Target: Tape application process ■ Implementation - Toshical S TS-1800 (guide component) - Toshical S UNA-1200 (cutter) *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study on the introduction of "Toshical S TS-1310" to a seismic (anti-tipping) mat manufacturer. In the manufacturing process of seismic mats, a gel-like adhesive (main component: polyurethane elastomer) is punched into the shape of the product (round or square). At this time, the punched products would stick to the surface of the punching blade, making it difficult to remove the punched products. After adopting our product on the surface of the blade, the adhesion of the adhesive material was eliminated, significantly contributing to improved productivity. 【Overview】 ■ Customer: Seismic (anti-tipping) mat manufacturer ■ Target: Cutting process ■ Implementation: Toshical S TS-1310 *For more details, please download the PDF or feel free to contact us.
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The "Toshikaru(R) S Coating" is free of PFOA and PFOS, so you can use it with peace of mind. It achieves superior non-stick properties compared to fluoropolymer coatings. Nothing sticks at all. If you would like to place an order, please feel free to contact us. 【Features】 ■ Safe to use as it is free of PFOA and PFOS ■ Achieves superior non-stick properties compared to fluoropolymer coatings *For more details, please download the PDF or feel free to contact us.
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The "Toshical(R) S Coating" exhibits excellent non-stick properties against adhesives such as adhesive tapes and glues on the surface of the substrate. It does not stick at all to cellophane tape, cloth adhesive tape, label seals, hot melt adhesives, unvulcanized rubber, and more. 【Features】 ■ Exhibits excellent non-stick properties against adhesives ■ With conductive processing, it does not cause static electricity issues ■ Environmentally friendly, free from PFOS and PFOA, and complies with RoHS directives and REACH regulations *For more details, please download the PDF or feel free to contact us.
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With the "Tosical® S Coating" for seal bars and heat cutters, we easily solve challenges. The issue of foreign substances adhering to seal bars and transferring to products, causing appearance defects, is addressed by preventing adhesion through coating, thereby improving product quality. Additionally, the problem of resin from cutting adhering to the cutter, which requires stopping the production line for removal, is made easier with the removal and cleaning of adhered substances, reducing the burden of maintenance work. 【Features】 ■ Prevents adhesion through coating ■ Eliminates the need for tape ■ Makes removal and cleaning of adhered substances easy *For more details, please download the PDF or feel free to contact us.
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At this manufacturer of precision electronic component connectors, hot melt adhesive is used as a molding material to create connector parts for audio optical cables using molds. Until now, there have been issues with the molded hot melt adhesive sticking to the mold, leading to problems with demolding. As a result, they consulted with us and adopted "Toshical S TS-1310." After coating, significant improvements were observed in adhesion issues, greatly contributing to increased productivity, quality enhancement, and yield improvement. [Overview] ■ Customer: Manufacturer of precision electronic component connectors ■ Target: Molding process for cable connector parts ■ Implementation: Toshical S TS-1310 *For more details, please refer to the PDF document or feel free to contact us.
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At this can manufacturing company, juice can lids are produced, wrapped in kraft paper every 100 pieces, and sealed with acrylic adhesive tape. After that, the tape is cut with a specialized blade. In untreated cases, the adhesive material adhered to the blade, causing cutting defects. Therefore, they consulted with our company and adopted "Toshical S TS-1400." After coating, significant effects on adhesion issues were observed, greatly contributing to improvements in productivity, quality, and yield. 【Overview】 ■ Customer: Can manufacturing company ■ Target: Packaging process for juice can lids ■ Implementation: Toshical S TS-1400 *For more details, please refer to the PDF document or feel free to contact us.
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The adhesive manufacturer was troubled by adhesive sticking to the containers (baths) used for temporarily storing acrylic resin-based adhesives during production. It seems that they had previously adopted Teflon coating, but the adhesion issues were not resolved, and they were also using organic solvents for cleaning. They consulted with us and adopted "Toshical S TS-1000." After coating, the adhesion issues disappeared, and cleaning with organic solvents became unnecessary, leading to improvements in productivity, quality, yield, and consideration for the global environment, making a significant contribution. [Overview] ■ Customer: Adhesive manufacturer ■ Target: Adhesive manufacturing process ■ Implementation: Toshical S TS-1000 *For more details, please refer to the PDF document or feel free to contact us.
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At this LSI manufacturer, they had been struggling with adhesive overflow from the thermosetting epoxy resin-based adhesive applied to tapes (ACF tapes) during the production of film substrates, which caused the adhesive to stick to the fixtures. Previously, they had adopted Teflon coating, but the adhesion issues were not resolved, and they were not satisfied with its effectiveness. Therefore, they consulted with us and adopted "Toshical S TS-1310." After coating, the adhesion issues were eliminated, significantly contributing to improvements in productivity, quality, and yield. 【Overview】 ■ Customer: LSI Manufacturer ■ Target: Semiconductor substrate manufacturing process ■ Implementation: Toshical S TS-1310 *For more details, please refer to the PDF document or feel free to contact us.
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The paper diaper manufacturer was struggling with transportation issues caused by hot melt adhesive that overflowed during the production process and interfered with the rollers. They consulted with us and adopted "Toshical S TS-1800." After coating, the adhesive issues caused by the hot melt adhesive were eliminated, significantly contributing to improvements in productivity and yield. 【Overview】 ■ Customer: Paper diaper manufacturer ■ Target: Transportation process using roller conveyor ■ Implementation: Toshical S TS-1800 *For more details, please refer to the PDF document or feel free to contact us.
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The customer is using finger cots in an electronic component assembly factory, but it seems that adhesive tape was sticking to the surface of the finger cots, hindering their work. They consulted with us and adopted "Toshical S UNA102CR." After the coating, the adhesive tape no longer stuck to the finger cots, significantly improving productivity. 【Overview】 ■ Customer: Electronic component assembly factory ■ Target: Taping process ■ Implementation: Toshical S UNA102CR *For more details, please refer to the PDF document or feel free to contact us.
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The customer uses tweezers when handling acrylic adhesive label seals at their electronic component production factory. Previously, the acrylic adhesive label seals would stick to the tweezers. They consulted with us and adopted "Toshical S TS-1800." After coating, the adhesive issues were resolved, significantly contributing to productivity. 【Overview】 ■ Customer: Electronic component production factory ■ Target: Label application process ■ Implementation: Toshical S TS-1800 *For more details, please refer to the PDF document or feel free to contact us.
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At this beverage manufacturer, a labeler (automatic labeling machine) is used to apply product labels to beverage bottles. When attaching labels to the bottles, it seems that adhesive that overflowed from the labels was sticking to the stamping roller (the part where labeling is done), causing adhesive issues. As a result, they consulted with us and adopted "Toshical S UNA102CR." After coating, the adhesive adhesion has disappeared, significantly contributing to improvements in productivity and yield. 【Overview】 ■ Customer: Beverage manufacturer ■ Target: Labeling process ■ Implementation: Toshical S UNA102CR *For more details, please refer to the PDF document or feel free to contact us.
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At this packaging equipment manufacturer, during the die-cutting process of labels and seals, unnecessary label and seal scraps are generated. These scraps are blown away by air and collected in the dust box attached to the die-cutting machine. However, the scraps tended to stick to the inner surface of the dust box, making cleaning labor-intensive. As a result, they consulted with us and adopted the "Toshical S TS-1800." After coating, the scraps no longer stuck, significantly reducing cleaning time and greatly contributing to productivity. [Overview] ■ Customer: Packaging equipment manufacturer ■ Target: Die-cutting process of labels and seals ■ Implementation: Toshical S TS-1800 *For more details, please refer to the PDF document or feel free to contact us.
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At this label manufacturer, after die-cutting the label seals, the unnecessary parts of the label seals are collected by a winding device. Until now, when being wound along the guide roller, the adhesive applied to the label seals would overflow onto the surface of the guide roller, causing adhesive issues. As a result, they consulted with us and adopted "Toshical S TS-1800." After coating the surface of the guide roller, the adhesive issues were eliminated, significantly improving productivity. [Overview] ■ Customer: Label Manufacturer ■ Target: Die-cutting process of label seals ■ Implementation: Toshical S TS-1800 *For more details, please refer to the PDF document or feel free to contact us.
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At this rubber product manufacturer, there is a process where sheet-like uncured rubber is cut with a cutter blade during the manufacturing of rubber products. Until now, the cutting edge of the cutter blade had been getting contaminated with the cut surface of the rubber sheet, causing disruptions in the direction of the rubber sheet's movement and resulting in cutting defects. Additionally, rubber was sticking to the surface of the conveyor table, leading to transport issues. As a result, they consulted with us and adopted "Toshical S TS-1310." After coating, there was no longer any adhesion of uncured rubber, which significantly contributed to improvements in productivity and quality. [Overview] ■ Customer: Rubber product manufacturer ■ Target: Rubber product manufacturing process ■ Implementation: Toshical S TS-1310 *For more details, please refer to the PDF document or feel free to contact us.
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At this rubber product manufacturer, natural rubber is molded into spherical shapes using molds during the production of rubber balls for toys. After molding, when removing the rubber balls from the molds, natural rubber would stick to the surface of the molds, making it difficult to detach them. They had previously tried fluororesin coatings, but the adhesion issue was not resolved. Therefore, they consulted with our company and adopted "Toshical S TS-1000." After coating, the adhesion issue was resolved, significantly contributing to improved productivity. 【Overview】 ■ Customer: Rubber product manufacturer ■ Target: Rubber ball manufacturing process ■ Implementation: Toshical S TS-1000 *For more details, please refer to the PDF document or feel free to contact us.
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At this adhesive film manufacturer, they use a SUS ladle to portion out adhesive from an acrylic adhesive storage tank. Until now, adhesive had been adhering to the surface of the ladle, making it time-consuming to clean with organic solvents. They consulted with us and adopted "Toshical S TS-1310." After coating, there was no longer any adhesion of the acrylic adhesive, significantly contributing to a reduction in cleaning time. 【Overview】 ■ Customer: Adhesive film manufacturer ■ Target: Acrylic adhesive usage process ■ Application: Toshical S TS-1310 *For more details, please refer to the PDF document or feel free to contact us.
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At this rubber product manufacturer, there is a machine that uses acrylic adhesive tape for sealing during product packaging. This machine uses a component called a "claw" to grip and apply the adhesive tape. Until now, the adhesive tape would stick to the surface of the claw, making it impossible to apply it accurately. Therefore, they consulted with us and adopted "Toshical S TS-1800." After coating, the adhesion of the adhesive tape was eliminated, significantly contributing to improved productivity. 【Overview】 ■ Customer: Rubber product manufacturer ■ Target: Product packaging process ■ Implementation: Toshical S TS-1800 *For more details, please refer to the PDF document or feel free to contact us.
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At this rubber product manufacturer, a machine device is used to transport strip-shaped uncured rubber during the production of vibration-damping rubber. This machine is designed to hold the rubber in place with a component called a pressing plate, ensuring that the direction of the rubber's movement is not disrupted. With untreated products, the rubber would stick together, making it impossible to prevent disruption in the direction of the rubber's movement. As a result, the company consulted us and adopted "Toshical S TS-1000." After coating, the adhesion of the rubber was eliminated, significantly contributing to improved productivity. 【Overview】 ■ Customer: Rubber product manufacturer ■ Target: Vibration-damping rubber production process ■ Implementation: Toshical S TS-1000 *For more details, please refer to the PDF document or feel free to contact us.
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At this industrial rubber manufacturer, during the process of transporting rubber gaskets with a parts feeder, there were instances where the rubber gaskets would stick to the parts feeder due to plasticizers that came out from inside the gaskets or release agents that adhered to their surfaces. The rubber gaskets that got stuck were reportedly removed manually. Therefore, they consulted with us and adopted "Toshical S TS-1800." After applying a coating to the areas where the parts feeder's workpieces come into contact, the long-standing issue of rubber gasket adhesion was eliminated, significantly contributing to the streamlining of the production process. [Overview] ■ Customer: Industrial rubber manufacturer ■ Target: Rubber gasket transportation process ■ Implementation: Toshical S TS-1800 *For more details, please refer to the PDF document or feel free to contact us.
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At this paper diaper manufacturer, there is a tray that receives the dripped hot melt adhesive during the application process. However, the hot melt adhesive was sticking to the surface of the tray, making cleaning time-consuming. They consulted with us and adopted "Toshical S TS-1800." After applying a coating to the tray that receives the hot melt adhesive, the adhesion of the hot melt adhesive was eliminated, significantly contributing to a reduction in cleaning time. 【Overview】 ■ Customer: Paper diaper manufacturer ■ Target: Hot melt adhesive application process ■ Implementation: Toshical S TS-1800 *For more details, please refer to the PDF document or feel free to contact us.
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At this semiconductor processing manufacturer, there was a problem with paste-like adhesive adhering to the side of the multi-nozzle pipe, causing variations in the application amount. They consulted with us and adopted "Toshical S TS-1310 (UNA310-X10)." After coating, it was found to be effective in preventing adhesion issues between the adhesive that overflowed during application and the side of the pipe, significantly contributing to improvements in productivity and quality. 【Overview】 ■ Customer: Semiconductor processing manufacturer ■ Target: Automatic adhesive application process ■ Implementation: Toshical S TS-1310 (formerly UNA310-X10) *For more details, please refer to the PDF document or feel free to contact us.
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At this semiconductor substrate manufacturer, a film substrate with a sandwich structure made of PET film coated with acrylic adhesive is produced, and then the film is cut with a Thomson blade. In the untreated case, the adhesive would adhere to the blade, causing cutting defects. Therefore, they consulted with us and adopted "Toshical S TS-1310." After coating, the adhesion issues were eliminated, significantly contributing to improvements in productivity, quality, and yield. 【Overview】 ■ Customer: Semiconductor substrate manufacturer ■ Target: Film substrate manufacturing process ■ Implementation: Toshical S TS-1310 *For more details, please refer to the PDF document or feel free to contact us.
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In blast technology, the uneven shape of surface irregularities limited its applications. However, "Fine Blast Processing" overcomes the weaknesses of sandblasting and shot blasting, allowing for uniform control of surface irregularities. It contributes to improving adhesion for high-value-added precision parts in printing and painting, and also enhances heat dissipation. With controlled uneven surfaces, it enables uniform scooping and scattering of powder particles. Additionally, it can store a certain amount of oil in the recesses of the uneven surface, making it useful for maintaining lubrication in sliding parts of precision machinery such as office equipment. 【Effects】 ■ Unevenness effect ■ Polishing effect ■ Shot effect ■ Anti-glare effect *For more details, please refer to the PDF document or feel free to contact us.
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The "Toshical S TS-1400 Coating" retains the advantages of the conventional TS-1000 coating while demonstrating excellent non-stick properties and durability, ensuring dimensional sugar content. It complies with the RoHS directive and REACH regulations, taking into consideration the global environment. Due to its conductive processing, it does not cause electrostatic interference. The Toshical coating series includes various grades in addition to the above. For more details, please contact us. 【Features】 ■ Exhibits outstanding non-stick properties against unvulcanized rubber ■ Does not cause electrostatic interference due to its conductive processing ■ Complies with RoHS directive and REACH regulations, considering the global environment ■ Ensures dimensional sugar content while demonstrating excellent non-stick properties and durability ■ Thickness ranges from 10 to 50 μm, and surface roughness is finished to approximately Ra 2.0 to 5.0 μm *For more information, please refer to the PDF document or feel free to contact us.
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The "Toshical S TS-1310 Coating" is a type that significantly improves dimensional accuracy while maintaining the non-stick properties that are the strengths of the conventional TS-1000 coating. It exhibits superior non-stick properties against uncured rubber. The film thickness is less than 10μm, and the surface roughness is finished to approximately Rz10μm. It can be safely used in the manufacturing fields of electronic components such as semiconductors and liquid crystals, with consideration for the global environment. 【Features】 ■ Exhibits superior non-stick properties against uncured rubber ■ Does not cause static electricity issues due to conductive processing ■ Complies with RoHS directives and PEACH regulations with consideration for the global environment ■ Significantly improves dimensional accuracy ■ Film thickness is less than 10μm, and surface roughness is finished to approximately Rz10μm *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn the manufacturing stages of adhesive tapes, adhesives, and rubber products, oils and water have been used to prevent the adhesion of adhesives to the base material and to improve work efficiency. However, this has caused issues in subsequent processes, making it difficult to improve manufacturing efficiency and reduce the rate of defective products. The "Toshical® S Coating" is a non-adhesive surface modification process that creates a dramatically non-adhesive surface by creating unevenness on surfaces that repel adhesion and embedding a special resin into the recesses while leaving the uneven shape intact. As a result, we have succeeded in automation and reducing defects. Please feel free to contact us if you have any inquiries. 【Features】 ■ Modifies to a non-adhesive surface without changing the characteristics of the base material ■ Prevents issues caused by the adhesion of strongly adhesive substances to the base material ■ Provides solutions for "automation and efficiency of work" and "reduction of defect occurrence rate" *For more details, please download the PDF or feel free to contact us.
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