JFE商事エレクトロニクス Product Lineup

This document explains the 'Smart Reel Rack System,' which allows even new workers to prepare materials at the same operational level as veteran workers, using case studies and system structure diagrams. Our product, also known as the "Intelligent Storage Management System," can solve issues such as: - It takes time to find the target reel because each reel has a designated storage location... - There is a lot of wasted space because each reel has a fixed storage location... - It is difficult to manage first-in, first-out, and it's unclear which reel to use first... By linking your existing equipment with the 'Smart Reel Rack System,' we have achieved results such as approximately a 6-fold increase in production efficiency and about a 50% reduction in warehouse space. We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF document or feel free to contact us.

Customers who have introduced the electronic component inventory management system "Smart Reel Rack" have achieved the following results: 【Examples of Achievements】 - Inventory work reduced from 6 personnel to 1! - Time to find target reels from storage racks reduced from 175 minutes to 35 minutes! - Personnel needed to search for target storage reels reduced from 5 to 1! - Time to locate and implement 200 reels reduced from 400 minutes to 50 minutes! - Reel acquisition errors eliminated! By linking your existing implementation machine with the "Smart Reel Rack," we have achieved approximately 6 times increase in production efficiency and about 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. 【Contents (Excerpt)】 ■ System Overview ■ System Configuration Diagram ■ List of Standard Functions ■ Benefits of Implementation ■ Improvement Cases ■ Implementation Examples *We can also propose X-ray component reel counters. *For more details, please refer to the PDF materials or feel free to contact us.

The electronic component inventory management system "Smart Reel Rack" has been widely adopted by customers facing the following challenges. 【Examples of Challenges】 ■ It takes time to search for the target reel because a storage location is designated for each reel... ■ There is a lot of wasted space because each reel has a designated storage location... ■ Managing FIFO (First In, First Out) is difficult, and it's unclear which reel to use... ■ There have been instances where time was wasted on setup changes due to the wrong reel being dispatched... By linking your existing equipment with the "Smart Reel Rack," we have achieved approximately 6 times increase in production efficiency and about 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. 【Contents (Excerpt)】 ■ System Overview ■ System Configuration Diagram ■ List of Standard Functions ■ Benefits of Implementation ■ Improvement Cases ■ Implementation Cases * We can also propose X-ray component reel counters. * For more details, please refer to the PDF materials or feel free to contact us.

The "Smart Reel Rack" is an electronic component shelf that can achieve zero mis-shipments through a mis-shipment prevention alarm. Our product, also known as the "Intelligent Storage Management System," can solve issues such as: - It takes time to find the target reel because a storage location is designated for each reel... - There is a lot of wasted space because each reel has a designated storage location... - It is difficult to manage first-in, first-out, and it is unclear which one to use first... By linking the "Smart Reel Rack" with your existing assembly equipment, we have achieved approximately a 6-fold increase in production efficiency and about a 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF materials or feel free to contact us.

The "Smart Reel Rack" is a storage solution for electronic components that significantly improves the efficiency of inventory management through free location and LED lighting. Our product, also known as the "Intelligent Storage Management System," addresses issues such as: - It takes time to find the target reel because a storage location is predetermined for each reel... - There is a lot of wasted space because each reel has a designated storage location... - It is difficult to manage first-in, first-out, and it's unclear which one to use first... By linking your assembly machine with the "Smart Reel Rack," we have achieved results such as approximately 6 times increase in production efficiency and about 50% reduction in warehouse space. We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF document or feel free to contact us.

We have created a document that reflects the voices of customers who are specifically considering the "Smart Reel Rack." Please take a look at it as a reference for your consideration! ■ Software Specifications 【Inbound and Outbound Functions】 - Inbound function - Planned outbound function - Splicing outbound function - Reel designated outbound function - Fractional inbound function, etc. 【External Integration Functions】 - Integration of inbound and outbound planning with upper systems (ERP, MES, etc.) - Integration with X-ray counters - Integration with implementation machines (mounting machines) - Inventory data output function - Outbound list output function, etc. ■ Hardware Specifications - Specifications list for warehouse smart reel racks - Specifications list for on-site smart reel racks - Specifications list for smart mobile carts *For more details, please refer to the PDF document or feel free to contact us.

The "Smart Reel Rack" is a system that simplifies the management of electronic component reel inventory. It is used by customers facing challenges such as improving electronic component assembly efficiency, reducing inbound and outbound work time, standardizing operations, and cutting costs. We have compiled information on features, implementation benefits, case studies, and comparisons with other products in an easy-to-understand format. 【Features and Implementation Benefits】 ■ Free location & no scanning required & quick pickup → Reduction in work time ■ First in, first out & reel usage rate analysis → Achieving appropriate inventory management ■ Theft prevention alarm → Improved quality control 【Case Studies】 ■ Reduction in work time ■ Streamlining inventory management ■ Improved quality control ■ Securing warehouse space ■ Improved operability * For details on each case study, please refer to the basic information section or the catalog. 【Comparison Information】 We have included comparison information for customers considering other companies' smart reel racks (including RFID tag types) and SMD tower types. * For more details, please refer to the PDF materials or feel free to contact us.

Our company, which has been involved in implementation projects for over 30 years, has received numerous challenges regarding inventory management of electronic component reels from many electronic component assembly companies aiming to improve production efficiency. As a proposal to address these challenges, we have released the electronic component reel inventory management system "Smart Reel Rack" and have compiled common questions from our customers into an FAQ. Please make use of this as a tool for considering implementation! ◇ FAQ Items ■ FAQ regarding the overview of Smart Reel Rack - Overview - Challenges faced by customers - Solutions to challenges (features) ■ FAQ regarding hardware - Specifications - Functions - Operation methods (inventory, shipping, insertion tasks) ■ FAQ regarding software - Functions - System configuration ■ Other FAQs - Implementation effects - Case studies - Implementation achievements - Comparison with other products ■ Various announcements Please be sure to download the PDF materials!

The "Smart Reel Rack" is a rack system that digitizes and informs the IC chip reel storage shelves supplied to electronic circuit board assembly lines, significantly improving the production efficiency of electronic circuit board manufacturing lines. Based on your requirements, we will propose suitable shelf specifications. Please feel free to contact us when you need assistance. 【Features】 ■ Reduction of inbound and outbound time ■ Reduction of warehouse space ■ Quality assurance through FIFO ■ Visualization of inventory ■ Provided with suitable shelf specifications *For more details, please refer to the PDF document or feel free to contact us.

The smart reel rack system provided by our company is an intelligent solution for storing electronic component reels supplied to electronic circuit board assembly lines, significantly improving the overall production efficiency of the electronic circuit board manufacturing line. This smart reel rack performs smooth and fast inbound and outbound operations of electronic component reels while dramatically reducing the burden on operators and minimizing operational errors by collaborating with upper systems and assembly machines. It has been particularly well-received by customers who manage many reels manually in small lots of various types. 【Features】 ■ Automatically generates outbound lists based on production plans and remaining parts information ■ Equipped with a first-in, first-out function for outbound operations from older reels ■ Shortens work pathways and improves work efficiency through free location management ■ Issues an alarm when a reel without an LED indicator is taken, preventing incorrect outbound operations ■ Can be linked with customers' upper systems and certain manufacturers' assembly machines ■ Reduces the time required for model switching, thereby decreasing operational errors ■ Can be linked with certain manufacturers' assembly machines *For more details, please refer to the materials. Feel free to contact us with any inquiries.

This document summarizes specific examples prior to the introduction of the "Smart Reel Rack" at Sanwa Electronics Co., Ltd., a circuit board assembly company. Customers facing the following issues should definitely take a look! - Picking electronic components takes an excessive amount of time... - When returning reels to storage, if they are placed in the wrong location, it takes time to identify that location... - At the end of the month, 5 to 6 people spend 2 days conducting inventory, which is time-consuming... - There are difficulties in securing storage space for electronic components...

This is a case study of Sanwa Electronics, which has adopted the "Smart Reel Rack" that realizes improvements in production efficiency and space-saving through the automation of electronic component reel inventory management. A must-see for customers interested in or considering the automation of electronic component reel inventory management!!! ■ Sanwa Electronics Co., Ltd. Address: 208 Kamishiro, Tsuyama City, Okayama Prefecture Business: Manufacturing and assembly of circuit board mounting, and manufacturing of assembly transport jigs and finished products https://www.sanwa-electronics.com/ *For more details, please refer to the PDF document or feel free to contact us.

Many of the customers who inquire about the electronic component reel management system "Smart Reel Rack" are those who are considering or have previously considered a tower-type automated warehouse. In this case study, you can see why a customer who was operating a tower-type automated warehouse switched to the "Smart Reel Rack." Customers looking to improve the efficiency and space-saving of electronic component reel management should definitely take a look! *For more details, please refer to the PDF materials or feel free to contact us.

The "PSP7" (1344) is a smart reel rack for warehouses with 6 shelf levels. The dimensions are W2260×D400×H1710mm. The weight is 123KG. Based on your requirements, we will propose the optimal shelf specifications. If you have any requests, please feel free to contact us. 【Specifications】 ■ Size: W2260×D400×H1710mm ■ Weight: 123KG ■ Capacity (number of reels): 1344 (reel size 7") ■ Number of shelf levels: 6 ■ Input power: 100V–240V ■ Output power: 12V ■ Peak power: 350W *For more details, please refer to the PDF document or feel free to contact us.

The "Smart Reel Rack with Moisture Control Function" is a storage system for electronic component reels that enables rapid dehumidification through a super-powerful drying unit. It features functions that enhance the efficiency of inbound and outbound operations, such as instantly notifying with LED lights about empty slots or slots with reels to be retrieved, and alerting users of retrieval errors with alarms. 【Features】 ■ Humidity management is possible with automatic lock mode ■ Temperature and humidity display, as well as recording on a server ■ Humidity can be adjusted digitally (1-45% RH ±3%) ■ Highly airtight cabinet with excellent strength and durability ■ Rack modules and shelves are coated with anti-static paint and include grounding wires ■ Compatible with AC100V power supply *For more details, please refer to the materials. Feel free to contact us with any inquiries.

The "PSP13"/15" (144)" is an intelligent mobile rack with 3 shelves. The dimensions are W1380×D400×H1350mm. The weight is 57KG. Additionally, we also offer a high-capacity model "PSP7" (512)" with dimensions W1380×D400×H1350mm and a capacity of 512 (reel size 7"). 【PSP13"/15" (144) Specifications】 ■ Size: W1380×D400×H1350mm ■ Weight: 57KG ■ Capacity (number of reels): 144 (reel size: 13"/15") ■ Number of shelves: 3 ■ Power supply: rechargeable battery 12v 30ah *For more details, please refer to the PDF document or feel free to contact us.

JFE Shoji Electronics offers a management system called "Smart Reel Rack" that specializes in the inbound and outbound management of electronic reel components. During inbound processing, when a reel is scanned with a barcode reader, the LED of the available slot lights up. By storing the reel in the lit location, its position is automatically recorded. During outbound processing, the slot containing the required reel lights up, enabling first-in-first-out and quick pickup. This contributes to the efficiency and space-saving of inbound and outbound management. 【Features】 ■ Achieves space-saving through free-location inbound management ■ Over 300 companies and more than 3,000 units installed domestically and internationally ■ Customization to meet on-site needs is also supported ■ Actual machines can be viewed at our satellite office (near Tamachi Station in Tokyo) *You can view materials summarizing cases that have achieved labor-saving and error reduction from the PDF download. Please feel free to contact us for a tour of the actual machines.

We have received requests from users of our highly praised electronic component reel inventory automation system, "Smart Reel Rack," to reduce the time taken for accurate counting of parts during the storage of electronic component reels. In response to such requests, we have released the X-ray electronic component counter, "iNsight-2000"! By introducing "iNsight-2000" alongside "Smart Reel Rack," we aim to further enhance the efficiency of your inventory operations! *For more details, please refer to the PDF document or feel free to contact us.

In recent years, we have often heard from circuit board assembly companies that with the increase in the quantity of electronic components handled, the chip counting time has also increased, and there is a need to improve work efficiency. The 'iNsight-2000' provided by JFE Shoji Electronics supports 7-15 inch reels, counting 4 reels simultaneously in 6-9 seconds for 7-inch reels, achieving a significant reduction in your chip counting time! *For detailed specifications and features, please refer to the basic information section or the PDF materials, or feel free to contact us.

The "Smart Reel Rack" is a system that digitizes and informs the storage shelves for electronic component reels, significantly improving the production efficiency of electronic component assembly. Even new workers can prepare materials at the same level as experienced workers. ★ We are currently offering a manga proposal document that explains the specific challenges and solutions for electronic component reel inventory management. ★ This product, also known as the "Intelligent Storage Management System," addresses the following issues: ■ We have designated storage locations for reels based on customers and part numbers, but: → It takes time to search for the target reel... → There is a lot of wasted space... ■ Picking errors occur due to manual management... ■ It is difficult to manage first-in, first-out, and we don't know which ones to use first... ■ Training new workers takes a lot of time... Additionally, by linking your assembly machine with the "Smart Reel Rack," we have achieved results such as approximately 6 times increase in production efficiency and about 50% reduction in warehouse space. * We can also propose X-ray component reel counters. ◆ First, please check the manga document explaining the specific challenges and solutions for electronic component reel inventory management from the "PDF Download" link below.

Our company, which sells the electronic component reel management system "Smart Reel Rack," conducted a survey on the management methods of electronic component reels used in surface mount technology to clarify the challenges faced by many electronic component assembly manufacturers aiming to improve production efficiency. The survey results indicated that over 70% of customers expressed concerns regarding the management of electronic component reels during inbound and outbound processes, highlighting a common issue among many customers. ■ Survey Items ■ - Methods for managing inventory of electronic component reels - Challenges in managing inventory of electronic component reels - Key points for selecting an inventory management system for electronic component reels * For detailed survey results, please refer to the "PDF Download." ■ Proposal for Solving Challenges with Smart Reel Rack The "Smart Reel Rack" we provide can solve the challenges of managing electronic component reel inventory! Please download the product materials!

This document summarizes the case study of the introduction of the "Smart Reel Rack" at Adtech Plasma Technology Co., Ltd., which manufactures power supplies for semiconductor manufacturing equipment. Customers facing the following challenges should definitely take a look! ■ It takes time to pick electronic component reels. ・ It took 2 to 3 hours to dispense 200 to 300 reels of one type, which was done multiple times a day. ■ There are many setup change tasks, making it difficult to improve production efficiency. ・ Due to the variety of products in small quantities, the frequency of setup changes was high, taking 4 to 6 hours just for inbound and outbound operations each day. ■ Mistakes in electronic component reel inventory management could not be prevented. ・ Mistakes occurred among workers with limited experience and understanding, leading to a situation where operations were dependent on individuals. ・ To achieve increased production, improving work efficiency and preventing mistakes, which would reduce the burden, were challenges. For more details on the case study, please check the "PDF Download" below!

The "Smart Reel Rack" is a product that enables efficient management of the inventory of electronic reel components. It allows for the management of the placement of electronic reel components using a system and LED, and offers software customization tailored to customer requests. We have a track record of over 3,000 units installed at 300 companies both domestically and internationally. Currently, we are offering a collection of case studies, and it is also possible to visit our actual machines at our satellite office (near Tamachi Station in Tokyo). Please feel free to contact us if you have any inquiries. 【Features】 ■ Improved inventory efficiency with free location ■ Automatic recording of reel placement in the system ■ Contributes to space-saving and labor reduction ■ Zero human errors (picking mistakes) *For more details, please download the PDF or feel free to contact us.

**Overview** The Smart Box Rack is a next-generation LED picking rack that enables smart management of "circuit boards, trays, and box materials" other than reel parts. By combining "free location" that allows for flexible placement in available spaces and "LED navigation" linked to the system, it fundamentally resolves the challenges of material management. **Simple Operation Flow** Labeling: Unique labels are assigned to boxes and trays when materials are received. Free Storage: Materials are stored freely in the available spaces of the rack (free location). Outbound Instruction: The production model is selected on the system side. LED Picking: The location LEDs for the required materials light up simultaneously. The system manages expiration dates, guiding users with light from the oldest materials first. Information Update and Restocking: After picking, the remaining materials are updated for quantity information and returned to the rack. **Five Features** 1. Reduction of inbound and outbound operation time 2. Reduction of warehouse space 3. Automation of first-in-first-out 4. Standardization of operations (elimination of dependency on individuals) 5. Achievement of zero misimplementation

In the energy industry, reliable and rapid management of maintenance parts that support the stable operation of equipment is essential. In particular, shortages of parts or incorrect selection of parts on-site can directly lead to delays in maintenance work and equipment downtime. Proper parts management is crucial for improving the efficiency and reliability of maintenance operations. The Smart Box Rack provides an innovative material management solution through LED navigation and free location to address these challenges. 【Usage Scenarios】 - Storage and management of maintenance parts - On-site parts picking operations - Storage of parts that require expiration date management 【Benefits of Implementation】 - Reduction in parts picking operation time - Efficient use of storage space - Maintenance of parts quality through first-in, first-out - Standardization of parts management operations

In inventory management for the manufacturing industry, accurate tracking of components and rapid picking are essential for improving production efficiency. Particularly when responding to small-batch production or sudden changes in production plans, searching for components or picking the wrong ones can lead to delays in lead time and stoppages on the production line. Smart box racks enable smart management of "substrates, trays, and box components" other than reel parts, addressing these challenges. 【Usage Scenarios】 - Management of components within the warehouse - Supply of components to the production line - Storage of components that require expiration date management - Reduction of picking errors by workers 【Benefits of Implementation】 - Shortened inbound and outbound work times - Reduction of warehouse space - Automation of first-in, first-out processes - Standardization of work (elimination of dependency on individuals) - Achievement of zero misimplementation

In the logistics industry, efficient inventory management and picking operations are essential to achieve fast and accurate deliveries. Particularly when dealing with a wide variety of materials, the time spent searching for items or picking the wrong materials can directly lead to delivery delays and increased costs. Smart box racks fundamentally address the challenges of material management and support the optimization of delivery operations. 【Usage Scenarios】 - Material picking operations within the warehouse - Inspection work before shipping - Streamlining inventory management 【Benefits of Implementation】 - Reduction in picking operation time - Effective use of warehouse space - Automation of inventory management through first-in, first-out - Elimination of dependency through standardization of operations - Prevention of picking the wrong materials

"How can we prevent moisture and manage moisture-absorbing components after opening an aluminum pack?" To solve such manufacturing site concerns, 'Smart Rack Dry' was born. It retains the high convenience of traditional smart reel racks, such as "free location inventory in and out" and "LED navigation," while incorporating an ultra-powerful dry unit with a minimum achievable humidity of 1% RH. It supports not only SMD reels but also the storage of "tray items," "circuit boards," and "box materials" like the smart box rack. By automating temperature and humidity management, which tends to rely on experience, it prevents quality issues in advance while significantly improving the efficiency of inventory operations and preventing human errors.

In the aerospace industry, maintaining the quality of components that require extremely high reliability is essential. In particular, proper moisture control for hygroscopic components after opening aluminum packs is crucial to prevent performance degradation and failures. Traditional management methods often rely heavily on experience and intuition, which can lead to risks of quality issues and decreased work efficiency. Our "Smart Rack Dry" addresses these challenges by using a super-powerful drying unit with a minimum achievable humidity of 1% RH and automating temperature and humidity management to consistently maintain component quality. 【Usage Scenarios】 - Storage of hygroscopic components after opening aluminum packs - Moisture control for tray items, circuit boards, and boxed materials - Storage of components with high quality requirements - Streamlining inbound and outbound operations and preventing human errors 【Benefits of Implementation】 - Prevention of quality issues caused by component moisture absorption - Reduced workload through automated temperature and humidity management - Significant efficiency improvements in inbound and outbound operations - Enhanced reliability through reduced human errors

In the semiconductor manufacturing industry, proper management of hygroscopic components is essential to maintain product quality. In particular, components exposed after opening aluminum packs are susceptible to humidity and can lead to quality issues. The moisture control of these components often relies on experience, presenting challenges in terms of work efficiency and human error. Our "Smart Rack Dry" has been developed to address these challenges. 【Usage Scenarios】 - Storage of hygroscopic components after opening aluminum packs - Storage of tray items, circuit boards, and boxed materials - Automation of temperature and humidity management 【Benefits of Implementation】 - Prevention of quality issues - Significant improvement in efficiency of inbound and outbound operations - Prevention of human errors

In the electronic components industry, proper moisture management of hygroscopic parts is essential to maintain product performance. In particular, components opened from aluminum packs are susceptible to external humidity, which can lead to quality degradation and performance deterioration. Relying on experience for management increases the risk of human error and quality issues. "Smart Rack Dry" was developed to address these challenges. It retains the high convenience of traditional inventory management systems while incorporating a super-powerful drying unit with a minimum reachable humidity of 1% RH, automating temperature and humidity management. 【Usage Scenarios】 - Storage of hygroscopic components after opening aluminum packs - Storage of tray items, circuit boards, and boxed materials - Prevention of quality issues before they occur 【Benefits of Implementation】 - Quality stabilization through automated temperature and humidity management - Significant efficiency improvement in inventory operations - Reduction of human errors

In the semiconductor industry, the accurate and rapid management of components such as wafers, substrates, and trays is essential for maintaining production efficiency and quality. Particularly when responding to low-volume production of various types and frequent specification changes, confirming the location of components and picking tasks can be time-consuming and carry the risk of human error. These challenges can lead to production delays, increased costs, and even implementation mistakes. The smart box rack was developed to fundamentally solve these component management issues. 【Usage Scenarios】 - Management of components such as wafers, substrates, and trays - Storage of components in free locations - LED picking based on production instructions - First-in, first-out management for components requiring expiration date management 【Benefits of Implementation】 - Reduction in inbound and outbound work time - Reduction in warehouse space - Automation of first-in, first-out processes - Standardization of work (elimination of dependency on individuals) - Achievement of zero implementation errors

In the electronics industry, accurate management and rapid picking of substrates, trays, and boxed components are essential for maintaining production efficiency and quality. Loss of components or incorrect picking of components can lead to production delays and the occurrence of defective products. The smart box rack addresses these challenges by combining free location and LED navigation, thereby streamlining component management. 【Usage Scenarios】 - Storage of substrates, trays, and boxed components - Supply of components to the production line - Management of components that require expiration date management 【Benefits of Implementation】 - Reduction in inbound and outbound work time - Reduction of warehouse space - Automation of first-in, first-out processes - Standardization of work (elimination of dependence on individuals) - Achievement of zero incorrect implementations

In parts management for the manufacturing industry, quickly and accurately locating necessary materials is essential for improving production efficiency. Particularly in environments with low-volume, high-variety production or frequent layout changes, the inability to find materials or picking the wrong materials can lead to production delays and quality issues. Smart box racks address these challenges by combining free location and LED navigation, streamlining material management. 【Usage Scenarios】 - Management of circuit boards, tray items, and boxed materials - Free placement in available spaces (free location) - LED picking guidance linked with the system - Expiration date management and automation of first-in-first-out 【Benefits of Implementation】 - Reduction in inbound and outbound work time - Reduction in warehouse space - Standardization of work and elimination of dependency on specific individuals - Achievement of zero misimplementation