システムクリエイト List of Products and Services

AESUB is a sublimation spray for 3D scanning. It eliminates the need for removal work, thereby reducing post-processing steps. [Features] ■ No post-processing required, hassle-free AESUB naturally sublimates over time after application. Unlike typical powder sprays, it does not require wiping or cleaning, thus reducing effort. ■ Scan effortlessly by applying target markers after spraying Since AESUB forms a film-like layer rather than a powder, you can apply markers on top of the spray. This allows for smooth scanning operations. ■ A wide range of options to choose from based on work size and environment There are a total of six types, each with distinct characteristics. You can choose from blue for small work, orange for medium to large work with long-lasting effects, green for extra-large work with spray gun refill type, yellow for precision work, transparent for color scanning, and white for non-sublimating type, all tailored to your usage environment. *Please feel free to contact us if you would like TDS and SDS.

• paint
• Coating Agent
• Other consumables

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In this document, we will introduce key points and effective methods for improving productivity, focusing on the theme of "Enhancing Productivity in Low-Volume, High-Variety Production." [Document Overview] In order to enhance corporate value and differentiate from competitors, it is becoming increasingly difficult to simply implement CAD/CAM and aim for quality improvement. More customers are responding to customer needs by accommodating low-volume production, but many are facing various challenges such as shortening delivery times and reviewing costs. This document summarizes the challenges and factors associated with low-volume processing and presents methods for improving setup processes. *You can download the document using the button below.*

• Milling machine
• Other machine tools
• Milling

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Improving Operating Rate" section, we present solutions aimed at enhancing the operating rate in manufacturing environments. [Document Overview] 3D scanners are being utilized to improve product value and reliability through design, manufacturing, and inspection. However, we have been hearing from customers who have implemented 3D scanners that they want to make better use of their expensive investments and are being asked to increase their operational frequency. Therefore, this document introduces methods and effective ways to make the most of the 3D scanners that have been implemented. *You can download the document using the button below.*

• 3D CAD
• Other CAD
• Data conversion software

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization" edition, we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] Against the backdrop of digitalization in manufacturing, there has been an increase in products with freeform surfaces and complex shapes utilizing 3D data. Consequently, the use of 3D scanning inspection, which can evaluate shapes that traditional methods cannot adequately assess, is advancing. However, to conduct reliable inspections, it is necessary to obtain "high-quality data" while considering the nature of 3D scan data. This document will focus on the "quality of 3D scan data" and present the challenges encountered during the acquisition of 3D scan data and effective solutions. *You can download the document using the button below.

• 3D measuring device
• Other inspection equipment and devices
• Other measurement, recording and measuring instruments

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. This document focuses on the theme of "assembly man-hours for large products" and introduces key points and effective methods for improving production efficiency. [Document Overview] While automation through the introduction of machines and robots is effective for streamlining production processes, in fields that produce large products in small quantities, manual labor is often employed due to cost considerations. This document focuses on the assembly and installation man-hours of large products, which are difficult to automate, and presents two key points for reducing man-hours. Based on these points, we explain the benefits of implementing a direct measurement system that is effective for reducing man-hours and how to utilize it efficiently. *You can download the document using the button below.

• Other inspection equipment and devices
• Distance measuring device
• Other measurement, recording and measuring instruments

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Improving Operating Rate" section, we offer solutions aimed at enhancing the operating rate in manufacturing environments. This document introduces operational challenges and solutions with the theme of "Management and Inter-Generation Conversion of the Mazatrol Program." [Document Overview] Yamazaki Mazak's conversational control system "Mazatrol" has various advantages and is implemented in many sites. However, we have received feedback from users regarding: - As the number of programs increases, data extraction and storage become complicated. - When adding new systems, the mixing of different generations of Mazatrol can complicate conversion. In response, this document presents a method of "centralized data management on a PC" for those facing such issues. We provide a detailed explanation of the benefits of centralized management to resolve the aforementioned challenges and the effective systems to achieve it. *You can download the document using the button below.

• Other CAM related software
• lathe
• Milling machine

This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. This document focuses on the theme of "measuring large workpieces," introducing operational challenges and their solutions. [Document Overview] In measurement operations conducted in production sites, the movement towards digitalization is progressing. One of the various measuring instruments, the CMM (Coordinate Measuring Machine), is effective in achieving efficiency and standardization in measurement tasks. However, despite these advantages, there are fields where the adoption of CMMs has not advanced. In this document, we first present three challenges related to the introduction of CMMs for measuring large workpieces. Based on these challenges, we explain the benefits of introducing "portable CMMs" suitable for large workpieces and efficient operational methods. *You can download the document using the button below.

• 3D measuring device
• Other inspection equipment and devices
• probe

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to challenges in manufacturing through the use of 3D data. [Document Overview] New models are continuously being announced, and 3D printers are evolving daily in terms of quality, speed, and a wide range of materials. In recent years, many high-performance materials known as engineering plastics have been released, expanding their applications beyond just shape verification. However, the models that can utilize these high-performance materials are limited, and there are many voices expressing concerns such as, "The material costs are too high to produce," and "The cost of introducing the equipment is so high that it cannot be realized." Therefore, this document will explain the issues that arise when utilizing high-performance materials and the varying material costs depending on the manufacturing methods, as well as introduce solutions for continuously operating these at low costs. *You can download the document using the button below.

• 3D Printer
• plastic
• Engineering Plastics

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In this document, we will introduce the theme of "Factors hindering successful CAD/CAM implementation and improvements using interactive CAM," focusing on operational challenges and their resolutions. [Document Overview] One of the methods to resolve various challenges faced in manual program creation is the "introduction of CAD/CAM." However, we have observed that some customers abandon the operation after attempting to implement CAD/CAM. This document focuses on the challenges and resolutions of CAD/CAM operation, discussing the factors that hinder successful CAD/CAM implementation and introducing interactive CAM that allows for efficient NC program creation. *You can download the document using the button below.*

• 3D CAM
• Other CAM related software
• Data conversion software

This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we introduce various solutions to manufacturing challenges through the use of 3D data. This document focuses on the theme of "Tips for Successfully Implementing Reverse Engineering for the First Time," highlighting key challenges and their solutions. [Document Overview] Reverse engineering utilizing 3D scanning is becoming widespread as an effective method for streamlining design and production processes. When introducing equipment, many people first pay attention to 3D scanners. However, even more critical for the success of reverse engineering is the "selection of software." This involves the challenges of "introducing software to create CAD data from 3D scan data" and "learning how to operate the software." This document explains the two challenges encountered when implementing reverse engineering. It introduces key points to consider initially in order to adopt a method suitable for your company. *You can download the document using the button below.

• 3D CAD
• Data conversion software
• Other CAD related software

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "Utilization of IT Tools" edition, we introduce solutions for improving operational efficiency and environmental conditions. This document focuses on the theme of "Utilizing Business Chat" and presents the challenges companies face along with potential solutions. [Document Overview] In Volume 1, we introduced four challenges that serve as barriers when introducing new communication tools. This document presents business chat tools that can address the challenges mentioned in the previous issue and can be easily implemented. It clearly explains how these tools can be beneficial in operations. *You can download the document using the button below.*

• Web/Video Conference
• Other network tools
• Other CAD

This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding resolutions. In the "Utilization of IT Tools" section, we introduce solutions for improving operational efficiency and environmental conditions. This document presents the challenges companies face and their solutions, themed around "Changing Business Styles." [Document Overview] Due to the enforcement of work style reform-related laws and changes in society, there is a demand to adapt to new business styles. As efforts to review traditional communication methods progress for flexible responses and efficiency realization, the use of communication tools is gaining attention. However, the current situation is that implementation is not advancing as expected due to various challenges. This document explains the issues with traditional communication and transmission methods and the four factors hindering the introduction of new communication tools. *You can download the document using the button below.

• Web/Video Conference
• Other network tools
• Other CAD

This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding solutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. This document focuses on the theme of "Utilizing 3D Modeling Systems" and will present efficient ways to use 3D modeling systems that lead to cost reduction in mold production. [Document Overview] In the previous issue, we introduced effective methods for reducing costs associated with mold shaping while balancing design quality. To reduce production costs, it is necessary to verify the conditions during mold production in advance and make appropriate settings. In this document, we will provide detailed information on the benefits of recommended 3D modeling systems and how they can be implemented within the production process. *You can download the document using the button below.*

• Modeler
• 3D CAD
• Other CAD

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to challenges in manufacturing through the use of 3D data. This document focuses on the theme of "balancing production costs and design," presenting the challenges and solutions related to molding using molds. [Document Overview] Even as the use of 3D tools advances, there is a growing trend in fields such as design to incorporate designs expressed through various freeform shapes. These shapes are essential for enhancing the value and appeal of products, but they tend to incur higher costs and time during the manufacturing process. This document discusses the relationship between product shape and cost, taking into account the manufacturing process using molds. We will explain effective methods to leverage design while reducing production costs. *You can download the document using the button below.

• Modeler
• 3D CAD
• Other CAD

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. The "Human Resource Development Edition" presents various solutions to the challenges of human resource development in industries and companies involved in manufacturing. In Vol. 2-1, we will introduce a new instructional format and specific operational images for better retention of knowledge and skills in CNC machining technology at industrial education institutions. [Document Overview] In the previous issue, we discussed the challenges related to the retention of knowledge and skills at industrial education institutions and the effective use of machine simulators to address these issues. In this document, we will introduce recommended simulators that can clearly convey content that cannot be fully expressed through text and diagrams alone. We will explain the features and operational images of CNC simulators that can replicate program creation, machine operation, and machining setup with an interface similar to actual machines. *You can download the document using the button below.

• simulator
• lathe
• Milling machine

This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding resolutions. The "Human Resource Development Edition" presents various solutions to the challenges of human resource development in industries and companies involved in manufacturing. In Volume 2, we will introduce the current state of CNC machining technology education in industrial educational institutions and effective methods for providing higher quality education. [Document Overview] Due to advancements in manufacturing technology and changes in customer needs, there is an increasing demand for educational institutions such as industrial schools and vocational training centers to produce immediately usable personnel who can thrive in the field. However, the time available for training is limited, and many educational institutions are facing challenges in ensuring the retention of learning content. This document introduces effective methods to train more efficiently within the limited time available and to improve the quality of instruction and learning. It explains "instructional formats close to practice" that are effective for efficiency, based on the current state of learning in both theoretical and practical settings. *You can download the document using the button below.

• simulator
• lathe
• Milling machine

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Compatibility Edition," we introduce solutions to challenges related to the introduction and operation of 3D CAD/CAM, which are increasingly necessary in production environments, alongside the expansion of design and development based on 3D data. In Vol.1-2, we will present methods for effectively and efficiently introducing and operating 3D CAD and CAD/CAM without waste. [Document Overview] 3D CAD and CAD/CAM are utilized in various settings, such as design, development, and production sites. However, the combined use of such software not only presents cost-related challenges, as introduced in the previous issue Vol.1, but also operational challenges, such as increased lead times and burdens on personnel. This document explains three challenges and their solutions regarding the operation of the widely used 3D CAD "SOLIDWORKS" and CAD/CAM. *You can download the document using the button below.

• 2D CAM
• 3D CAM
• 3D CAD

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we introduce various solutions to challenges in manufacturing through the use of 3D data. This document focuses on the theme of "challenges of 3D printed jigs," highlighting the issue of "static electricity" that emerges when utilizing 3D printed jigs, along with potential solutions. [Document Overview] The use of 3D printed jigs is becoming widespread due to benefits such as increased work efficiency and cost reduction, enabling effective operations. However, while many are experiencing the advantages of these jigs, there are also voices expressing that challenges have become apparent during their use. One such challenge is "static electricity." Static electricity can lead to damage from discharges or the attraction of dust, which in some cases can cause product defects. This document presents examples of challenges related to static electricity when using 3D printed jigs and offers solutions. We will introduce methods to effectively eliminate static electricity that is likely to occur during work processes. *You can download the document using the button below.*

• 3D Printer
• plastic
• Composite Materials

"RenAn" is a simulation system that allows users to learn machine operation on a computer. Mastering machine operation requires learning three elements: "programming," "machine operation," and "machining," not only through theoretical study but also through practical application. However, with a limited number of machines available, it is difficult to secure sufficient hands-on learning time for multiple personnel using actual equipment. With "RenAn," it is possible to practice learning content that traditionally required real machines offline, thereby streamlining the personnel development process. [Features] ■ Learn operating procedures similar to real machines with a realistic interface The control device replicates the interfaces of various manufacturers, allowing for operations just like those on actual CNC machines. Additionally, the operation panel allows users to physically manipulate dials and buttons to move the machine, enabling them to understand the meaning of each function while memorizing the operating procedures. ■ Learn the processes necessary for NC machining from the basics By experiencing the entire process from program creation to machining, users can understand the necessary steps, thought processes, and knowledge required for each stage, thereby learning machine operation from the ground up. - Program creation - Work/tool installation - Tool offset registration - Work coordinate system registration - Machining and verification

• Other machine tools
• Technical and Reference Books
• Machining Center

The "Vectric" series is NC programming software that allows beginners to easily set up machining. It eliminates the hurdles of learning operations and the costs associated with introduction and operation during initial NC machining, enabling users to easily create programs for the main applications of desktop machining, such as router machining and engraving. [Features] ■ Easy operation for program creation Simply select items according to the on-screen display to complete machining settings, allowing beginners to create programs without confusion. 3D simulation is also available to check machining paths and results. ■ Affordable and easy to introduce Offered at a low price that significantly reduces costs during introduction and operation, making it easy to start NC machining. ■ Software for router machining "Cut2D" Easily create programs while reducing various setup hassles, including settings for rough to finish machining and creating programs for multiple parts. ■ Software for engraving "VCarve" Using V-shaped tools, this machining program allows for easy creation of three-dimensional engraving expressions from 2D data. *You can download the PDF catalog from the button below.

• 2D CAM
• Other CAM related software
• Other CAD

This is the troubleshooting manual for the Formlabs LFS 3D printer 'Form3'. "Why won't the print start even though I'm ready?" "The error message displayed is in English and hard to understand." "I don't know the specific measures to take for the error." ...and other common questions that may arise during the operation of the Form3 can be addressed using this reference material. Under the supervision of certified technicians trained by Formlabs, we have compiled common issues, along with their causes and solutions, complete with photographs. Please also use this when contacting our technical support. [Features of the Document] ■ Actual error contents and causes presented in Japanese Examples of potential errors and their causes are clearly summarized in Japanese. ■ Easy-to-understand solutions with accompanying photos Specific solutions are explained with photos, making it easier to visualize the steps to take. For more details, please request a catalog or view the PDF data via the download button below.

• 3D Printer
• Technical and Reference Books

Using the latest software, various evaluations and analyses such as defect analysis, shape assessment, and non-destructive testing are possible. The inspection results will be submitted as a report that aggregates the information. [Features] ■ Accurate Data Acquisition We possess 3D scanners that can accommodate workpieces of various sizes, materials, and shapes, as well as high-output X-ray CT (CT scanners) that can capture the internal state of assemblies and defects within products. We select the appropriate scanner based on the inspection purpose and workpiece to obtain the precise 3D data required for inspection. ■ Evaluation and Analysis Tailored to Your Needs Whether the inspection locations are already determined or if you want to identify the causes of defects in the workpiece, you can rely on us. We conduct highly reliable inspections using the latest evaluation and analysis software to meet your challenges and objectives. *You can download the PDF catalog from the button below.

• Contract Analysis
• Contract measurement
• Contract Inspection

We will create optimal data by using different scanning and modeling methods tailored to your objectives. [Features] ■ A variety of equipment to accommodate a wide range of work We possess various types of 3D scanners, including tabletop, handheld, and arm types, to handle different kinds of work. Additionally, for shapes that cannot be fully captured by 3D scanners or for internal shapes, we use CT scanners. We obtain data using models suited to the work size, color, and purpose. ■ Differentiated modeling methods based on shape The scan data will be modeled using the most suitable method from three different modeling techniques according to your requirements. We create data that can be utilized in various fields, from industry to art. ■ Support for modeling from 2D drawings We also accept requests for creating 3D data from 2D drawings. We perform modeling in various forms, including creating 3D data from 2D CAD and from paper drawings or illustrations. *You can download the PDF catalog from the button below.

• Other contract services
• Other measurement, recording and measuring instruments
• 3D CAD

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. This document specifically focuses on the theme of "pre-deformation of print data," detailing methods to eliminate deformation in metal 3D printing. [Document Overview] Metal 3D printing is still a relatively new manufacturing technology compared to traditional manufacturing methods, and as such, the know-how has not yet been established. One of the challenges that frequently arises in metal 3D printing is "model deformation," and a method currently gaining attention for addressing this issue is "pre-deformation." Pre-deformation involves anticipating model deformation and designing the model based on analysis results to be "pre-deformed." As the use of metal 3D printers expands, this method is expected to gain even more attention in the future. This document explains the concept of introducing pre-deformation and provides easy-to-implement methods for anyone. *You can download the document using the button below.

• simulator
• Stress Analysis
• 3D Printer

This document is a series that proposes solutions to various challenges faced by production sites, focusing on the theme of "improving operational efficiency," from identifying issues to finding solutions. In Vol. 4-1, we will introduce the identification of "human-related challenges" at the site, which many "visualization" systems struggle with, under the theme of improving operational efficiency. [Document Overview] Many factors contributing to issues in the production and manufacturing process, such as variations in production performance, alarm occurrences, and reduced yield, are attributed to "human elements." To identify these human-related challenges, it is necessary to analyze the issues from multiple angles by utilizing more information, not just the operational status of machines, such as "running" or "stopping." This document introduces a "visualization" system that can obtain a wide range of information from equipment. It explains what kind of information can be acquired, along with specific examples of how this information can be utilized. Additionally, it discusses the system for centrally managing information in a site where equipment manufacturers and models are mixed, which is one of the challenges of visualization systems. *You can download the document using the button below.

• Production Management System
• Other machine tools
• Technical and Reference Books

The "Signal Mail" is a system that notifies you via email on your smartphone or PC about the signal lights of machine tools. [Features] ■ Reduces downtime with real-time operational status notifications [Immediate Notification of Machine Stops] You will receive a notification when the machine stops. By allowing operators to grasp the machine's status in real-time, it enables smooth preparation for the next process and improves operational efficiency. [Notification of Alarm Occurrences] You will receive a notification when an alarm occurs, allowing you to quickly head to the site and reduce the time it takes to restore the machine.

• Email/Fax transmission
• Other network tools

This is a 3D printing service that allows you to easily complete everything from obtaining a quote to placing an order online. You can upload your STL data to a dedicated system and place your order after receiving a quote. ■ Quote within 1 hour We will provide a quote within 1 hour of your request, allowing you to quickly check the price you are interested in. *Quotes are provided during our business hours. ■ Shipping within as little as 2 days Your printed items will be shipped from our company within as little as 2 days after we receive your payment. *The payment date is included. ■ Support removal included Support removal, which is necessary after printing, is a time-consuming process. This service delivers your printed items with support processing completed, so there is no additional work required on your part, and you can use the items immediately upon arrival. ■ Simple quote request by just choosing color and quantity After uploading your design data, you can easily complete your quote request by simply selecting the color and quantity of materials. We offer three colors of resin: gray, white, and clear.

• Prototype Services
• 3D Printer
• Other services

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "3D Data Utilization Edition," we introduce various solutions to manufacturing challenges through the use of 3D data. This document focuses on the theme of "prototyping using modeling machines," explaining the applications of prototypes created with modeling machines and introducing entry-level models that can be easily operated. [Document Overview] Modeling machines are gaining attention as a solution to the challenges of "dimensional accuracy" and "types of materials" associated with 3D printers. On the other hand, many people may feel that the hurdles for introducing and operating modeling machines are higher compared to 3D printers, based on the following images: - Knowledge and know-how of CAD/CAM are required - There are many processes involved, making it cumbersome This document explains the advantages of prototyping using modeling machines and their applications, as well as introducing modeling tools that anyone can easily operate. *You can download the document using the button below.

• Other machine tools
• Milling machine
• Machining Center

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. This document focuses on the theme of "deformation in metal 3D printing," explaining the mechanisms behind deformation in printed objects and methods for alleviating it. [Document Overview] Metal 3D printers, capable of creating complex shapes that cannot be produced by other processing methods, are seeing active technological development not only in Western countries but also within Japan. However, an inevitable challenge that arises with metal 3D printed objects is "deformation," which cannot be avoided due to the nature of the process. To achieve accurate printing as per the design, it is essential to understand the causes of deformation and to implement appropriate measures throughout the entire printing process. This document serves as the first installment in introducing solutions to the "deformation" challenge, explaining the mechanisms behind deformation and effective methods for its resolution. *You can download the document using the button below.*

• simulator
• Stress Analysis
• 3D Printer

This document is a series that proposes solutions to various challenges faced by production sites, focusing on the theme of "improving operational efficiency," from identifying issues to finding solutions. In Volume 4, we will introduce the use of "visualization" and its challenges, with a focus on improving operational efficiency. [Document Overview] "Visualization" of equipment operating status is gaining attention as an effective means to improve operational efficiency and productivity. Among the many systems available for acquiring operational information, a widely adopted system utilizes signals to signal towers. This allows for tracking operational performance such as during operation, downtime, and alarm status. To effectively utilize this operational information, it is important not only to understand the current situation but also to identify appropriate challenges. Therefore, this document organizes the factors contributing to the decline in operational efficiency and productivity into two elements. We will discuss what aspects should be improved in various operational statuses, such as during operation and downtime. Additionally, we will explain the challenges faced by the current "visualization" systems in improving these aspects. *You can download the document using the button below.

• Production Management System
• Other machine tools
• Technical and Reference Books

In the context of a demand for short delivery times and a variety of products, the importance of "improving operational efficiency" is increasing. This document is a series that proposes various challenges faced by production sites, from identifying issues to solutions, with the theme of "improving operational efficiency." In Vol. 1, we will introduce "how to identify challenges." [Document Overview] ■ What is the actual operational efficiency of your company? To improve challenges, it is necessary to understand the current situation. The first step in making improvements to enhance operational efficiency is to grasp the operational status of equipment. This document introduces methods for discovering challenges through "visualization" using IoT. [Contents] - Benefits of IoT - Information obtained through "visualization" - Four examples of how to use (view) the information *You can download the document using the button below.

• Production Management System
• Other machine tools
• Technical and Reference Books

This document is a series that proposes solutions for various challenges faced in production sites, from identifying issues to finding solutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. In Vol. 6, we will focus on "Shortening the Development Cycle" and discuss improvements in the prototyping process using 3D modeling tools. [Document Overview] The internalization of the prototyping process is making significant progress alongside the trend of shortening product development cycles, such as reducing the number of prototypes through the use of CAD and CAE analysis. However, in prototyping with widely used 3D printers, we often hear about challenges such as: - Inability to evaluate with desired materials - Dissatisfaction with precision - Excessive costs for maintaining equipment To address these challenges, an increasing number of people are considering the use of "modeling machines." This document introduces the features of "3D modeling tools" that achieve cost reduction and shorten the development process. It explains the scenarios in which the two tools, 3D printers and modeling machines, excel and struggle. *You can download the document using the button below.

• Grinding Machine
• others

Amphyon is a metal fabrication data verification system developed to solve the challenges of metal fabrication machines. It simulates the factor of deformation that occurs in all metal fabrications, known as "residual stress," allowing for the detection of deformation amounts and fabrication errors in advance. This significantly reduces the number of trial and error instances that were traditionally experiment-driven, thereby lowering material costs and machine operating costs. Furthermore, by combining it with a pre-deformation module, it enables the correction of STL files with anticipated deformation amounts. This achieves near-net-shape manufacturing, reducing post-processing labor after fabrication. [Features] ■ Compatible with all metal fabrications Calibration results from small test workpieces are reflected, allowing for analysis results tailored to the usage environment. ■ Modular configuration that can be selected according to improvement needs It adopts a modular format that allows you to choose functions to implement based on current improvement needs, eliminating unnecessary costs. ■ Improve the metal fabrication process in three easy steps Even with a full modular configuration, it can be completed in three steps: placement → support → pre-deformation. No knowledge of complex finite element analysis is required. *For details, please request a catalog or view the PDF data from the download button below.

• simulator
• Stress Analysis
• 3D Printer

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. In Vol. 4-1, we will focus on the theme of "reducing post-processing time" and introduce a printing method that can reduce the human costs associated with 3D printing. [Document Overview] The largest human cost during 3D printer operation is the time involved in finishing work. A significant portion of this finishing work consists of "removing supports." Therefore, introducing a device that makes support removal easy is key to reducing human costs. By alleviating the workload for operators and shortening the time previously spent on post-processing, productivity can be improved, allowing for rapid prototyping and repeated evaluation and testing in a short period. This document will further explain how differences in printing methods can lead to reductions in human costs, including mechanisms for printing without support materials and an introduction to implementation concepts. *You can download the document using the button below.

• 3D Printer

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In Vol.1-1-1, we will discuss methods for improving operations using a three-dimensional measuring machine for in-flight measurements. [Document Overview] The costs incurred in the inspection process include the following: ■ Human costs associated with skill acquisition With advancements in machine tools, workpieces have become more complex, increasing the difficulty of inspections. The cost of "training" personnel to acquire measurement skills has become a challenge. ■ Implementation costs and environmental setup costs As measuring machines become CNC-compatible and automated, even complex workpieces can be measured "by anyone, accurately, and easily." However, for large workpieces, various costs, including installation space and temperature-controlled environments, accompany the expenses. This document introduces methods for improving such challenges. In particular, it explains the features and operational methods of "arm-type three-dimensional measuring machines" that can be utilized in large-scale machining processes. *You can download the document using the button below.

• Other inspection equipment and devices
• Other image-related equipment
• Milling machine

In the context of increasing demands for short delivery times and a wide variety of products, the importance of "improving operational efficiency" is growing. This document is a series that proposes various solutions to the challenges faced by production sites, focusing on the theme of "improving operational efficiency," from identifying issues to finding solutions. In Vol. 3, we will introduce methods to streamline tool setup. [Document Overview] As efforts to accommodate small lot sizes and a wide variety of products, as well as automation and labor-saving measures, progress, the need to reduce setup time is increasing. This document focuses on two challenges related to tool setup among the three necessary setup tasks before processing, and presents solutions utilizing IoT. ★ A seminar will be held in Osaka ★ We also provide information about a seminar that will convey the benefits of the solution (IoT system) introduced this time in more detail. In the seminar, we will elaborate on applications that contribute to productivity improvement and operational efficiency, in addition to the examples presented in this document. *You can download the document using the button below.

• others

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "Utilization of 3D Data" edition, we will introduce various solutions to manufacturing challenges through the use of 3D data. In Vol. 5, we will focus on "Topology Optimization and Product Evaluation Methods," presenting non-destructive testing utilizing 3D data. [Document Overview] With the advent of metal 3D printers and the development of manufacturing technologies, there have been various changes in design methods. Among these, design utilizing topology optimization has recently gained attention. It significantly contributes to reducing manufacturing costs and improving performance through substantial weight reduction and integration of parts. However, the shapes derived by software are often complex, posing challenges for evaluation using traditional methods. This document will introduce two essential points necessary for evaluating products that use new design and manufacturing methods, as well as the optimal inspection methods. *You can download the document using the button below.*

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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. This document focuses on the theme of "human costs of 3D printers," presenting the operational challenges of 3D printers and their solutions. [Document Overview] Low-cost entry-level 3D printers have emerged in the market and are widely adopted in design and development settings. However, as one repeatedly prototypes with a 3D printer, the post-processing tasks, such as removing support material, can become cumbersome. In this document, we will explain the challenges that become apparent during operation, such as those mentioned above, based on the characteristics of different 3D printing methods. *You can download the document using the button below.*

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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. The "Human Resource Development Edition" presents various solutions to the challenges of human resource development in industries and companies involved in manufacturing. In Vol. 1-1, we will introduce a human resource development service that can address the challenge of "not having enough time for training." [Document Overview] In the previous issue, we discussed the challenge of "understanding the importance and necessity of developing people, but being unable to allocate time for training due to regular work demands." To solve this issue faced by many manufacturing companies, this document introduces System Create's human resource development services. We conduct training sessions to help customers learn how to operate software and production equipment, aimed at supporting those involved in manufacturing. - It allows you to grasp the "status of basic skill acquisition," which is essential for efficient training. - Curriculums can be created according to the concerns and requests of customers. We will introduce the key points of our recommended services and case studies. *You can download the document using the button below.*

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The inspeXio SMX-225CT FPD HR is a micro-focus X-ray CT scanning system. [Features] ■ Easy CT Scanning Set the workpiece → Set the shooting position → Click the start button; you can start shooting immediately in these three steps. The shooting position can be smoothly set on the computer while viewing the camera image. It is equipped with an "automatic CT" function that allows you to set shooting conditions simply by selecting material/resolution/contrast, eliminating the need for specialized technicians. ■ Consideration for Safety No radiation control room is required. Additionally, it is equipped with mechanisms that ensure safety for both the workpiece and personnel. ■ Compatible with Various Workpieces With the installation of a large detector and improvements to the X-ray generation device, it can accommodate a wide range of workpieces from low to high-density materials. - [Option] Metal Artifact Reduction Software It enables internal observation of workpieces made of dissimilar materials, such as metal and resin, which were previously difficult to capture. - Significantly Reduced Data Display Time Equipped with the ultra-fast computing system HPCinspeXio ver.2, it can display shooting data in as fast as 5 to 10 seconds. For more details, please request a catalog or view the PDF data from the download button below.

• 3D measuring device
• X-ray inspection equipment
• Defect Inspection Equipment

In the context of the demand for short delivery times and the ability to handle a variety of products, the importance of "improving operational efficiency" is increasing. This document is a series that proposes various challenges faced by production sites, from identifying issues to solutions, with the theme of "improving operational efficiency." In Vol. 1, we will introduce "how to identify challenges." [Document Overview] ■ What is the actual operational efficiency of your company? To improve challenges, it is necessary to understand the current situation. The first step in making improvements to enhance operational efficiency is to grasp the operational status of equipment. This document introduces methods for discovering challenges through "visualization" using IoT. [Contents] - Benefits of IoT - Information obtained through "visualization" - Four examples of how to use (view) the information *You can download the document using the button below.

• Production Management System
• Other machine tools
• Technical and Reference Books

CT scanners that allow for simultaneous observation of a product's surface and interior without damaging the product can be utilized across a wide range of industries and departments. This document introduces examples of inspection and utilization of data obtained from CT scanners, primarily through images. [Contents] - Internal quality inspection (voids) of cast products - Internal observation of electronic circuit boards - Reverse engineering (CAD data creation) including internal shapes *You can download the document using the button below. *Our company offers CT scanning outsourcing services. Please contact us for more details.

• X-ray inspection equipment
• Contract Analysis
• Contract measurement

This document introduces the potential applications of 3D data creation/editing from DICOM data obtained using medical CT scanners, focusing on images. [Contents] - Creation of CAD data for dental models - 3D modeling of tree-like structures - Extraction of 3D data for important parts *You can download the document using the button below. *Our company offers 3D data creation (modeling) and 3D printing agency services. Please contact us for more details.

• X-ray inspection equipment
• Contract Analysis
• Contract measurement

You can see the benefits realized by Aisin AW Co., Ltd. through the introduction of Facteye, which addressed three challenges in the process of acquiring equipment operation data for productivity improvement. [Challenges solved by Facteye] 1. Labor input challenge Loss of human resources and time in entering management data recorded by line personnel into the database. 2. Searchability challenge Databases for line operation status and equipment operation status are in separate states. 3. Data accuracy challenge Since the records are made by "people," there is a possibility of omissions and errors.

• Production Management System
• Process Control System
• Other production management systems

Amid the demand for short delivery times and a wide variety of products, the importance of "improving operational efficiency" is increasing. This document is a series that proposes various solutions to the challenges faced by production sites, focusing on the theme of "improving operational efficiency," from identifying issues to finding solutions. In Vol. 2, we will introduce the causes and solutions for "decreased operational efficiency due to program creation." [Document Overview] The division of labor between program creation and machine operation is effective in addressing the decrease in operational efficiency caused by manual and interactive program creation. By utilizing CAD/CAM to create programs in advance, various benefits can be gained in addition to improving operational efficiency. However, there are various challenges to starting the operation of CAD/CAM. This document will focus on solutions to the challenges of "human resource development" and "program creation time." *You can download the document using the button below.

• Production Management System
• 2D CAM
• 3D CAM