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"Mitarepo" is a series that introduces what can be done using various products with the concept of "I tried doing this!" From the wide range of product categories handled by System Create, we deliver useful information each time. The theme of Vol. 11 is "We examined the operational effects of support-free 3D printing using powder 3D printers!" It has become common knowledge that "support is necessary" for 3D printing. But don't you think that if 3D printing could be done without support, it could reduce costs? This time, we actually performed support-free printing with a powder sintering 3D printer and carried out post-processing, examining the advantages of support-free printing, such as "ease of post-processing," "cost reduction," and "print quality." "After all, doesn't surface treatment take a lot of effort?" "Isn't the cost difference between having support and not having it negligible?" "Will the roughness of the powder compromise quality?" We will explain these concerns regarding "operational effects" along with actual images and comments from our technical staff! *You can download the materials from the button below.
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The CreatBot series includes six models: the "D1000 HS" and "D600 Pro2 HS," which have large build areas, and the "F430," "PEEK-250," "PEEK-300," and "F160-PEEK," which can use special materials and super engineering plastics. You can choose the optimal 3D printer according to your purpose and needs. [Features] ■ Equipped with a high-temperature nozzle that can handle up to 420℃ With dual nozzles of 420℃ and 260℃, it is possible to combine prints. (PEEK-300 can reach up to 480℃) ■ Table & chamber heater to manage internal temperature By thoroughly controlling the internal temperature, it maintains a uniform temperature throughout the entire model. It can also prevent the effects of changes in indoor temperature, which are easily influenced. ■ Auto-leveling function that keeps the distance between the table and nozzle constant By maintaining a constant distance between the nozzle and the build table, it enables uniform layering and achieves stable printing. You can feel secure even with large prints that take a long time. *The features vary by model. *For more details, please refer to the PDF data available via the download button below.
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"Mitarepo" is a series based on the concept of "I tried doing this!" where we introduce what can be done using various products. We deliver useful information each time from the wide range of product categories handled by System Create. The theme of Vol. 10 is "We tried creating small models with a large 3D printer." We used a large FDM-type 3D printer to create small models. While handling large printers, we receive a lot of feedback, and among them, many people ask, "Can I create both large and small items with just one machine? Is it really possible?" Therefore, we will explain the "finish" that you might be curious about when creating small models with a large machine, along with actual images and comments from our technical staff! *You can download the materials from the button below.
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【Mita Repo】I tried converting Mazatrol dialogue data to G-code! "Mita Repo" is a series based on the concept of "I tried doing this!" where we introduce various products and what can be done with them. Each time, we deliver a bit of useful information from the wide range of product categories handled by System Create. The theme of Vol. 9 is "I tried converting Mazatrol dialogue data to G-code." MazaCAM is a CAM system that can convert the dialogue programs characteristic of Mazatrol for both old and new Mazatrol machines, allowing for compatibility. In fact, it can also be converted to G-code. So, we actually tried the conversion. In the materials, we checked how the dialogue programs created with Mazatrol are converted into G-code data. "Isn't it a CAM specifically for Mazak?" "How does the dialogue program change into G-code?" We will explain these points of interest along with actual images and comments from our technical staff! *You can download the materials from the button below.
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"Mitarepo" is a series based on the concept of "I tried doing this!" that introduces what can be done using various products. We deliver useful information each time from the wide range of product genres handled by System Create. The theme of Vol. 8 is "Trying out the new feature of Form3: Adaptive Layer Height." The new feature of "Form 3," Adaptive Layer Height, automatically sets the optimal variable layer height based on the model's shape and angle, balancing quality and time. We examined whether it can really "create beautiful and fast prints." In the materials, we prepared a model with surfaces inclined at 10° intervals and actually printed three patterns: "Time-priority printing," "Quality-priority printing," and "Adaptive layer height printing," comparing and verifying each. - "How is the layer height set based on the angle?" - "If you seek beautiful prints, won't it take more time?" - "If the printing time is shorter, will the surface quality ultimately suffer?" We will explain these points of interest along with actual images and comments from our technical staff! *You can download the materials from the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Utilization of 3D Data" edition, we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] The theme of this edition, "Inspection," is a very challenging task in any workplace. While the inspection process is essential, it requires considerable effort and manpower, leading many to struggle with how to balance "quality and productivity." It can be quite difficult to think of strategies for efficiency while being overwhelmed with daily tasks, but there comes a time when a review is necessary. In this document, we will explain the improvement points in the inspection flow. As one method for enhancing operational efficiency, we will introduce "reducing man-hours through the use of 3D data." *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. The "Human Resource Development Edition" presents various solutions to the challenges of human resource development in industries and companies involved in manufacturing. [Document Overview] One of the educational challenges in production sites is the "difficulty of learning and teaching machine operation." In recent years, it has become common to hire personnel who have not received education related to manufacturing, which means that we often have to teach NC processing from scratch. However, while we can teach how to create data using the CAD/CAM systems implemented on-site, we cannot provide hands-on experience with "machine operation." Without the ability to operate the machine, even if one can create programs, they cannot run the machine. To address these issues, it is necessary to equip individuals with "machine operation" skills that cannot be acquired through software alone. In this document, we will introduce a machine simulator that allows learning machine operation with a control panel similar to that of actual machines, addressing the educational challenges in production sites. *You can download the document using the button below.
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"Mitarepo" is a series based on the concept of "I tried doing this!" where we introduce what can be done using various products. We deliver useful information each time from the wide range of product categories handled by System Create. The theme of Vol. 7 is "Trying to output composite materials with a carbon 3D printer." This time, we examined how materials are compounded using a carbon 3D printer that just arrived at our company. We used manufacturer-approved carbon fiber and resin filament to observe how the fiber is coated with resin. - What kind of mechanism is it in the first place? - How does the material come out? We explain the "interesting mechanisms of carbon 3D printers" along with comments from our technical staff and actual images. *You can download the materials from the button below.
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"Mitarepo" is a series based on the concept of "Trying out things like this!" where we introduce what can be done using various products. We deliver useful information each time from the wide range of product categories handled by System Create. The theme of Vol. 6 is "What effects can be achieved by lightweighting large models with Form3L?" In the previous issue, we communicated that the "Form 3L" can create high-quality models without falling, even for large models. However, we received inquiries and requests from many customers asking if it could be done at a lower cost. Therefore, this time we tried creating lightweight large models. In the materials, we will edit the internal structure while keeping the appearance the same, actually create the lightweight data, and verify the material costs, printing time, and print quality by comparing it with the original model. - What effects does lightweighting have, and how significant are they? - Will the print quality decrease due to lightweighting? We explain the "real facts" that you might be curious about, along with comments from our technical staff and actual screens. *You can download the materials from the button below.
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"Mitarepo" is a series based on the concept of "I tried doing this!" where we introduce what can be done using various products. We provide useful information each time from the wide range of product categories handled by System Create. The theme of Vol. 5 is "Trying to create stainless steel with a metal 3D printer." This time, we used a small metal 3D printer to create a block-shaped model in stainless steel. We are verifying the finish and accuracy of the created model using the type of printer we usually use for our contracted work. - Is support necessary? - What can actually be created? - What is the dimensional accuracy of the finished model? We explain these frequently asked questions from customers regarding "support and finish," along with comments from the person in charge and actual images. *You can download the materials from the button below.
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"Mitarepo" is a series based on the concept of "I tried doing this!" that introduces what can be done using various products. We provide useful information each time from the wide range of product categories handled by System Create. The theme of Vol. 4 is "Can the Form3L create large models beautifully without dropping?" This time, we tested whether the desktop-sized, large-format SLA 3D printer "Form3L" can truly create large models beautifully. In the materials, we actually created a large model weighing 2.5 kg, taking advantage of the Form3L's wide build area, and verified aspects such as build time, responses to material shortages, drops due to self-weight, and build quality. - In the case of a suspended model, won't the weight of the large model cause it to drop? - Large models take time and may compromise quality, right? We explain the "real truth" about these concerns, along with comments from technical staff and actual screens. *You can download the materials from the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. [Document Overview] There are various factors contributing to the decline in productivity in the manufacturing industry, but one area that particularly requires effort to resolve is "task dependency." Among these, creating machining programs is a task that tends to become dependent on specific individuals, as it requires knowledge of machine specifications and processing. However, if tasks remain dependent on specific individuals, it can lead to a decline in productivity in various aspects. To improve this, it is necessary to "standardize tasks" so that all employees can achieve the same results regardless of who is working on them. In this document, we will introduce the challenges arising from task dependency and effective CAD/CAM systems for standardizing operations in sites that have implemented Mazak machines. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization" edition, we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] In replica production, while "molding" offers high reproducibility, there is a risk of damage or injury during the molding process, which often leads to measurements being taken through "visual inspection." However, issues such as: - "I forgot to measure the shape of the side, so I have to go back to the site..." - "The measurement and drafting process takes an enormous amount of time and labor" are indeed occurring. As a solution to these challenges, the adoption of 3D scanners is suggested. However, since there are various types and methods of 3D scanners, selecting the wrong model can result in not achieving satisfactory results. This document summarizes the challenges faced in the field of replica production and explains how to reduce work time through the use of 3D scanners. Additionally, we will introduce 3D scanners that can perform efficient work completely contact-free. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] Among 3D printers, FDM (Fused Deposition Modeling) machines are easy to use and implement, and they have become widespread in many production sites. In recent years, elements that were considered weaknesses of FDM, such as the variety of materials and improvements in model quality, have gradually been addressed. However, the challenge posed by FDM technology is the "insufficient strength of printed models." This document compiles the issue of strength deficiency that most FDM 3D printers face and explains the advantages of carbon materials with "continuous fibers." Additionally, we will introduce 3D printers that adopt a unique printing method based on FDM. *You can download the document using the button below.
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The "Anisoprint Composer" series is a 3D printer that uses continuous fibers (carbon/basalt) to easily create high-strength and lightweight models. By adopting unique technology, it maximizes the "anisotropy" inherent in continuous fibers. [Features] ■ "CFC" for simultaneous extrusion of resin and continuous fibers By employing the unique technology "CFC (Composite Fiber Co-Extrusion)," it combines continuous fiber materials and resin materials within the 3D printer. By printing the base and surface of the model with resin and reinforcing the interior with fiber composite materials, it significantly enhances the strength of the model. ■ Ability to create lattice structures with fiber composites It allows the use of lattice shapes made from continuous fibers, enabling models to utilize "anisotropy," which exhibits very high tensile strength and bending strength in the direction of applied loads. ■ Compatible with various resins In addition to genuine PA (nylon), it can use resin filaments from various manufacturers. Materials can be selected according to the desired finish and characteristics of the model. *For more details, please request a catalog or view the PDF data via the download button below.
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"Mitarepo" is a series based on the concept of "I tried doing this!" where we introduce what can be done using various products. Each time, we deliver useful information from the wide range of product genres handled by System Create. The theme of Vol. 3 is "Trying the expressive power of fine details with Form3 Model Resin!" This time, we tested how beautifully the Form3 dedicated resin "Model Resin," which can reproduce fine details, can create shapes. In the materials, we compared the reproducibility of details and the workability of finishing processes by creating the same data under the same conditions using the widely used "Standard Resin." - Even if it can be beautifully shaped, does the finishing process become even more troublesome? - Does beautiful shaping mean higher costs? We explain these concerns with comments from technical staff and actual screens. *You can download the materials from the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization" edition, we will introduce various solutions to challenges in manufacturing through the use of 3D data. This document will explain three specific benefits of using metal 3D printers, along with examples, and will also highlight the challenges that arise when advancing towards practical application. Furthermore, as a solution section, we will focus on "limitations of precision," "material restrictions," and "cost issues," providing detailed explanations of the points for resolving each challenge, and introducing methods for starting the operation of metal 3D printers on a small scale. [Document Overview] Metal 3D printers are expected to be utilized in the field of metal products due to advantages such as the production of high value-added products and cost reduction in small-scale manufacturing. This document will present the scenarios in which the benefits of metal 3D printers can be realized and the challenges for practical use from three perspectives: "more flexible design," "reduction of prototyping and manufacturing time," and "reduction of production costs." *You can download the document using the button below.
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"Mitarepo" is a series based on the concept of "I tried doing this!" where we introduce what can be done using various products. Each time, we deliver useful information from the wide range of product categories handled by System Create. The theme of Vol. 2 is "Comparing the loading times of large data." This time, we prepared two types of software, including "3DViewStation," which can open large data at "super high speed," and compared the time taken to display. Using assembly CAD native data (597MB), we present the loading times and progress in a ranking format. - How much time is "super high speed"? - Is there really such a time difference between the software? We explain the "real situation" with comments from technical staff and actual screen displays. *You can download the materials from the button below.
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[Features] ■Utilization of various data in different production scenes It can reliably and efficiently process processes such as sales, marketing, design, change management, work planning, manufacturing, and documentation. Supports native formats such as CATIA V5/V4, NX, Pro-Engineer, SOLIDWORKS, Inventor, SolidEdge, Parasolid, as well as standard format types like STEP, 3D PDF, and JT. ■Support for 2D and office documents from measurement to markup It accommodates 2D drawings such as DWG, DXF, DWF, HPGL, and PDF, as well as Office documents (Word DOCX, Excel XLSX, etc.) and image file formats, providing essential analytical features such as measurement, dimensions, text annotations, 2D comparison functions, and 3D comparison functions. *For more details, please request a catalog or view the PDF data from the download button below.
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"QUICKSURFACE" is a modeling software specialized in creating CAD data utilizing 3D scan data. With excellent cost performance and simple operation, it can be adapted to various operational styles. [Features] ■ Direct modeling from 3D scan data QUICKSURFACE allows you to directly load 3D scan data for modeling. By referencing the 3D scan data directly while creating the model, it is possible to express the shape of the scanned work more faithfully. ■ Equipped with functions for editing mesh data It comes with features for 3D scan modeling. By using functions such as creating 2D sketches from mesh cross-sections and mesh selection, you can perform modeling accurately and efficiently. ■ History-based hybrid modeling Based on 2D sketches or selected areas created from the mesh, hybrid modeling using both solids and surfaces is possible. You can choose modeling methods according to the application and shape, such as using solids for geometric shapes and surfaces for freeform shapes.
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"Mitarepo" is a series based on the concept of "I tried doing this!" where we introduce what can be done using various products. We deliver useful information each time from the wide range of product genres handled by System Create. The theme of Vol. 1 is "Making a 'lure-like object' with low-cost tools." We created a lure-like work using paper clay, then performed a 3D scan. Based on that data, we converted it into CAD data. This time, we are combining the tabletop 3D scanner "Polyga Compact S1," which is suitable for small works, with the modeling software "QUICKSURFACE," which can create CAD data from 3D scan data. - How accurately can we reproduce the shape of the handmade work? - What modeling features are available? We explain points of interest regarding modeling, along with comments from technical staff and actual images. *You can download the materials from the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we present problem-solving strategies aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. This document focuses on the theme of "Improving Measurement Efficiency for Small Workpieces" and introduces methods to optimize measurement tasks using the "Arm-Type 3D Scanner," which has garnered attention for its operational and accuracy aspects. [Document Overview] With an expanded lineup and diversified utilization methods, along with advancements in peripheral devices and software, many customers are recognizing the value of 3D scanners. Among these, the "Arm-Type 3D Scanner," known for its versatility, is a popular choice for measurement purposes. However, it is also true that there are requests for more efficient measurement solutions. In this document, we will provide a detailed explanation of effective methods to improve the workability of small workpiece measurements using the Arm-Type 3D Scanner. Additionally, we will introduce further labor-saving methods through semi-automation systems. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] With the advent of low-cost and easy-to-introduce 3D scanners, it has become easier to utilize 3D scan data. However, to scan workpieces that have characteristics such as black color or gloss, which are challenging for 3D scanners, it is necessary to use powder spray, which can lead to several inconveniences: - Fine powder can get into gaps. - Careful handling is required to avoid scratching the workpiece. - Since it cannot be washed, it must be wiped off. In this document, we will introduce methods to significantly reduce post-processing time while operating existing 3D scanners! We will provide a detailed explanation of how to complete scans effortlessly, regardless of the performance of the 3D scanner. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] In recent years, the proliferation of 3D printers has advanced explosively. In particular, FDM (Fused Deposition Modeling) 3D printers have become more affordable and capable of producing larger models, leading to widespread use among many companies. The introduction of large machines has made it possible to produce models that were previously made in parts all at once, thereby reducing labor hours. However, the increase in production time and weight has become a challenge for large-scale printing, and as the size of printed objects increases, it is necessary to adjust the data to achieve a balance between lightweight design and strength. In this document, we will specifically introduce methods to achieve both lightweighting and strength maintenance, which are challenges in large-scale printing. *You can download the document using the button below.*
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] With 3D data, it is easy to create models using 3D printers. They are effectively utilized as prototyping tools that reduce time and costs. In response to the recent trend of shortening product development cycles in the market, we have increasingly received requests for "wanting to create more in a shorter time" during design prototyping. Therefore, this document introduces the "combination of 3D printers and materials specialized for design prototyping," which can significantly shorten the prototyping cycle. It explains the advantages along with comparisons of actual modeling and working times, taking into account the differences in "time and quality" based on the modeling methods. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] In the design of press molds where springback occurs, we hear voices from those who feel challenged by the need to reduce the man-hours associated with mold modifications, such as: "They are required to minimize the number of design revisions, but there are frequent modifications." "The actual measurements of trial products vary depending on the technician's skill, making feedback not smooth." To resolve this issue, it is important to establish a cycle that allows: (1) Anyone to measure accurately, (2) Anyone to predict accurately, (3) Anyone to correct accurately. Therefore, this document introduces a "system for press mold design" that can establish the above cycle. It provides a detailed explanation of the benefits of combining a CAD system that enables anyone to perform "design, analysis, and measurement" accurately and efficiently with a 3D scanner. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding solutions. In the [3D Data Utilization Edition], we introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] The performance of 3D scanners has improved, allowing them to scan "black" and "glossy" workpieces, which were previously difficult for 3D scanners. However, for transparent workpieces, it is necessary to use powder spray for scanning. Using powder spray, however, requires post-processing, which involves: - Fine powder getting into crevices - Careful handling to avoid scratching the workpiece - Being unable to wash it, necessitating wiping it down This makes cleaning tasks cumbersome. Therefore, this document introduces methods to reduce the post-processing steps of 3D scanning. It provides a detailed explanation of the mechanisms and benefits of improving post-processing for scanning transparent workpieces and streamlining the process. *You can download the document using the button below.
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AESUB is a sublimation spray for 3D scanning. It eliminates the need for removal work, thereby reducing post-processing steps. [Features] ■ No post-processing required, hassle-free AESUB naturally sublimates over time after application. Unlike typical powder sprays, it does not require wiping or cleaning, thus reducing effort. ■ Scan effortlessly by applying target markers after spraying Since AESUB forms a film-like layer rather than a powder, you can apply markers on top of the spray. This allows for smooth scanning operations. ■ A wide range of options to choose from based on work size and environment There are a total of six types, each with distinct characteristics. You can choose from blue for small work, orange for medium to large work with long-lasting effects, green for extra-large work with spray gun refill type, yellow for precision work, transparent for color scanning, and white for non-sublimating type, all tailored to your usage environment. *Please feel free to contact us if you would like TDS and SDS.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In this document, we will introduce key points and effective methods for improving productivity, focusing on the theme of "Enhancing Productivity in Low-Volume, High-Variety Production." [Document Overview] In order to enhance corporate value and differentiate from competitors, it is becoming increasingly difficult to simply implement CAD/CAM and aim for quality improvement. More customers are responding to customer needs by accommodating low-volume production, but many are facing various challenges such as shortening delivery times and reviewing costs. This document summarizes the challenges and factors associated with low-volume processing and presents methods for improving setup processes. *You can download the document using the button below.*
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Improving Operating Rate" section, we present solutions aimed at enhancing the operating rate in manufacturing environments. [Document Overview] 3D scanners are being utilized to improve product value and reliability through design, manufacturing, and inspection. However, we have been hearing from customers who have implemented 3D scanners that they want to make better use of their expensive investments and are being asked to increase their operational frequency. Therefore, this document introduces methods and effective ways to make the most of the 3D scanners that have been implemented. *You can download the document using the button below.*
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization" edition, we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] Against the backdrop of digitalization in manufacturing, there has been an increase in products with freeform surfaces and complex shapes utilizing 3D data. Consequently, the use of 3D scanning inspection, which can evaluate shapes that traditional methods cannot adequately assess, is advancing. However, to conduct reliable inspections, it is necessary to obtain "high-quality data" while considering the nature of 3D scan data. This document will focus on the "quality of 3D scan data" and present the challenges encountered during the acquisition of 3D scan data and effective solutions. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. This document focuses on the theme of "assembly man-hours for large products" and introduces key points and effective methods for improving production efficiency. [Document Overview] While automation through the introduction of machines and robots is effective for streamlining production processes, in fields that produce large products in small quantities, manual labor is often employed due to cost considerations. This document focuses on the assembly and installation man-hours of large products, which are difficult to automate, and presents two key points for reducing man-hours. Based on these points, we explain the benefits of implementing a direct measurement system that is effective for reducing man-hours and how to utilize it efficiently. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Improving Operating Rate" section, we offer solutions aimed at enhancing the operating rate in manufacturing environments. This document introduces operational challenges and solutions with the theme of "Management and Inter-Generation Conversion of the Mazatrol Program." [Document Overview] Yamazaki Mazak's conversational control system "Mazatrol" has various advantages and is implemented in many sites. However, we have received feedback from users regarding: - As the number of programs increases, data extraction and storage become complicated. - When adding new systems, the mixing of different generations of Mazatrol can complicate conversion. In response, this document presents a method of "centralized data management on a PC" for those facing such issues. We provide a detailed explanation of the benefits of centralized management to resolve the aforementioned challenges and the effective systems to achieve it. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. This document focuses on the theme of "measuring large workpieces," introducing operational challenges and their solutions. [Document Overview] In measurement operations conducted in production sites, the movement towards digitalization is progressing. One of the various measuring instruments, the CMM (Coordinate Measuring Machine), is effective in achieving efficiency and standardization in measurement tasks. However, despite these advantages, there are fields where the adoption of CMMs has not advanced. In this document, we first present three challenges related to the introduction of CMMs for measuring large workpieces. Based on these challenges, we explain the benefits of introducing "portable CMMs" suitable for large workpieces and efficient operational methods. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to challenges in manufacturing through the use of 3D data. [Document Overview] New models are continuously being announced, and 3D printers are evolving daily in terms of quality, speed, and a wide range of materials. In recent years, many high-performance materials known as engineering plastics have been released, expanding their applications beyond just shape verification. However, the models that can utilize these high-performance materials are limited, and there are many voices expressing concerns such as, "The material costs are too high to produce," and "The cost of introducing the equipment is so high that it cannot be realized." Therefore, this document will explain the issues that arise when utilizing high-performance materials and the varying material costs depending on the manufacturing methods, as well as introduce solutions for continuously operating these at low costs. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In this document, we will introduce the theme of "Factors hindering successful CAD/CAM implementation and improvements using interactive CAM," focusing on operational challenges and their resolutions. [Document Overview] One of the methods to resolve various challenges faced in manual program creation is the "introduction of CAD/CAM." However, we have observed that some customers abandon the operation after attempting to implement CAD/CAM. This document focuses on the challenges and resolutions of CAD/CAM operation, discussing the factors that hinder successful CAD/CAM implementation and introducing interactive CAM that allows for efficient NC program creation. *You can download the document using the button below.*
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This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we introduce various solutions to manufacturing challenges through the use of 3D data. This document focuses on the theme of "Tips for Successfully Implementing Reverse Engineering for the First Time," highlighting key challenges and their solutions. [Document Overview] Reverse engineering utilizing 3D scanning is becoming widespread as an effective method for streamlining design and production processes. When introducing equipment, many people first pay attention to 3D scanners. However, even more critical for the success of reverse engineering is the "selection of software." This involves the challenges of "introducing software to create CAD data from 3D scan data" and "learning how to operate the software." This document explains the two challenges encountered when implementing reverse engineering. It introduces key points to consider initially in order to adopt a method suitable for your company. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "Utilization of IT Tools" edition, we introduce solutions for improving operational efficiency and environmental conditions. This document focuses on the theme of "Utilizing Business Chat" and presents the challenges companies face along with potential solutions. [Document Overview] In Volume 1, we introduced four challenges that serve as barriers when introducing new communication tools. This document presents business chat tools that can address the challenges mentioned in the previous issue and can be easily implemented. It clearly explains how these tools can be beneficial in operations. *You can download the document using the button below.*
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This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding resolutions. In the "Utilization of IT Tools" section, we introduce solutions for improving operational efficiency and environmental conditions. This document presents the challenges companies face and their solutions, themed around "Changing Business Styles." [Document Overview] Due to the enforcement of work style reform-related laws and changes in society, there is a demand to adapt to new business styles. As efforts to review traditional communication methods progress for flexible responses and efficiency realization, the use of communication tools is gaining attention. However, the current situation is that implementation is not advancing as expected due to various challenges. This document explains the issues with traditional communication and transmission methods and the four factors hindering the introduction of new communication tools. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding solutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. This document focuses on the theme of "Utilizing 3D Modeling Systems" and will present efficient ways to use 3D modeling systems that lead to cost reduction in mold production. [Document Overview] In the previous issue, we introduced effective methods for reducing costs associated with mold shaping while balancing design quality. To reduce production costs, it is necessary to verify the conditions during mold production in advance and make appropriate settings. In this document, we will provide detailed information on the benefits of recommended 3D modeling systems and how they can be implemented within the production process. *You can download the document using the button below.*
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we will introduce various solutions to challenges in manufacturing through the use of 3D data. This document focuses on the theme of "balancing production costs and design," presenting the challenges and solutions related to molding using molds. [Document Overview] Even as the use of 3D tools advances, there is a growing trend in fields such as design to incorporate designs expressed through various freeform shapes. These shapes are essential for enhancing the value and appeal of products, but they tend to incur higher costs and time during the manufacturing process. This document discusses the relationship between product shape and cost, taking into account the manufacturing process using molds. We will explain effective methods to leverage design while reducing production costs. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. The "Human Resource Development Edition" presents various solutions to the challenges of human resource development in industries and companies involved in manufacturing. In Vol. 2-1, we will introduce a new instructional format and specific operational images for better retention of knowledge and skills in CNC machining technology at industrial education institutions. [Document Overview] In the previous issue, we discussed the challenges related to the retention of knowledge and skills at industrial education institutions and the effective use of machine simulators to address these issues. In this document, we will introduce recommended simulators that can clearly convey content that cannot be fully expressed through text and diagrams alone. We will explain the features and operational images of CNC simulators that can replicate program creation, machine operation, and machining setup with an interface similar to actual machines. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in the production field, from identifying issues to finding resolutions. The "Human Resource Development Edition" presents various solutions to the challenges of human resource development in industries and companies involved in manufacturing. In Volume 2, we will introduce the current state of CNC machining technology education in industrial educational institutions and effective methods for providing higher quality education. [Document Overview] Due to advancements in manufacturing technology and changes in customer needs, there is an increasing demand for educational institutions such as industrial schools and vocational training centers to produce immediately usable personnel who can thrive in the field. However, the time available for training is limited, and many educational institutions are facing challenges in ensuring the retention of learning content. This document introduces effective methods to train more efficiently within the limited time available and to improve the quality of instruction and learning. It explains "instructional formats close to practice" that are effective for efficiency, based on the current state of learning in both theoretical and practical settings. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Compatibility Edition," we introduce solutions to challenges related to the introduction and operation of 3D CAD/CAM, which are increasingly necessary in production environments, alongside the expansion of design and development based on 3D data. In Vol.1-2, we will present methods for effectively and efficiently introducing and operating 3D CAD and CAD/CAM without waste. [Document Overview] 3D CAD and CAD/CAM are utilized in various settings, such as design, development, and production sites. However, the combined use of such software not only presents cost-related challenges, as introduced in the previous issue Vol.1, but also operational challenges, such as increased lead times and burdens on personnel. This document explains three challenges and their solutions regarding the operation of the widely used 3D CAD "SOLIDWORKS" and CAD/CAM. *You can download the document using the button below.
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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Utilization Edition," we introduce various solutions to challenges in manufacturing through the use of 3D data. This document focuses on the theme of "challenges of 3D printed jigs," highlighting the issue of "static electricity" that emerges when utilizing 3D printed jigs, along with potential solutions. [Document Overview] The use of 3D printed jigs is becoming widespread due to benefits such as increased work efficiency and cost reduction, enabling effective operations. However, while many are experiencing the advantages of these jigs, there are also voices expressing that challenges have become apparent during their use. One such challenge is "static electricity." Static electricity can lead to damage from discharges or the attraction of dust, which in some cases can cause product defects. This document presents examples of challenges related to static electricity when using 3D printed jigs and offers solutions. We will introduce methods to effectively eliminate static electricity that is likely to occur during work processes. *You can download the document using the button below.*
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