旭化成エンジニアリング List of Products and Services

"Nearline-PM" is a predictive maintenance system that allows for quantitative and objective management of motors, pumps, fans, compressors, and more through vibration diagnosis using vibration sensors and wireless networks. It visualizes the condition of factory equipment digitally, enabling measurement, data collection, and diagnosis to be performed on a PC. Our company not only provides equipment but also offers suitable implementation proposals based on structural diagrams and equipment information, including the selection of measurement points. 【Features】 ■ Enables preemptive action before failures by predicting equipment abnormalities ■ No wiring work required for vibration sensors ■ Low-cost implementation possible with easy retrofitting and expansion ■ Can start with just one target device *For more details, please download the PDF or feel free to contact us.

In a data center, the stable operation of servers is the most important issue. Abnormal vibrations from server cooling fans and power units can lead to system shutdowns. Nearline-PM continuously monitors the vibrations of these devices and detects abnormalities early, preventing downtime before it occurs. 【Usage Scenarios】 - Server rooms - Cooling fans and power units in data centers - 24/7 operational monitoring 【Benefits of Implementation】 - Stable operation of servers - Reduced risk of system shutdowns - Lower operational costs

In the manufacturing industry, production stoppages due to equipment failures can lead to significant losses. In particular, abnormalities in rotating equipment such as motors, pumps, and fans require early detection. Nearline-PM continuously monitors the vibrations of these machines, capturing signs of potential failures and enabling planned maintenance. This reduces the risk of unexpected breakdowns and supports stable operations. 【Application Scenarios】 - Rotating equipment such as motors, pumps, fans, and compressors - Abnormality detection in bearings - Predictive maintenance of equipment 【Benefits of Implementation】 - Reduction in maintenance costs - Prevention of unexpected failures - Improved equipment condition monitoring and efficiency on-site

In the energy industry's equipment maintenance, stable operation of plants is crucial. In particular, failures of rotating machines such as motors, pumps, fans, and compressors can lead to losses due to operational downtime and decreased safety. Nearline-PM continuously monitors the vibrations of these facilities, enabling early detection of failure signs and allowing for planned maintenance. This contributes to stable operation of equipment and reduction of maintenance costs. 【Usage Scenarios】 - Power plants - Substations - Oil plants - Gas plants 【Benefits of Implementation】 - Reduced risk of unexpected equipment shutdowns - Lower maintenance costs - Extended equipment lifespan

In the infrastructure industry, continuous monitoring is required to maintain the integrity of structures such as bridges and tunnels. In particular, vibrations are an important indicator of deterioration or abnormalities in structures. Nearline-PM enables quantitative and objective management of infrastructure equipment's vibrations through wireless vibration sensors, allowing for early detection of anomalies. It does not require wiring and is easy to retrofit, making it simple to implement in existing facilities. 【Usage Scenarios】 - Bridges - Tunnels - Plant equipment 【Benefits of Implementation】 - Early detection of equipment abnormalities, reducing repair costs - Enables planned maintenance, contributing to the longevity of equipment - Improves the efficiency of inspection work through remote monitoring

In the mining industry, stable operation of equipment is essential for ensuring productivity and safety. In particular, equipment such as motors, pumps, and conveyors used in harsh environments has a high risk of failure due to vibration, and unexpected shutdowns can lead to significant losses. Nearline-PM addresses these challenges by enabling early detection of equipment anomalies and facilitating planned maintenance, thereby contributing to improved operational rates. 【Use Cases】 - Equipment such as motors, pumps, and conveyors in mining plants - Equipment prone to anomalies caused by vibration - Situations where remote monitoring of equipment operation is desired 【Benefits of Implementation】 - Prevents unexpected equipment shutdowns, maintaining productivity - Reduces maintenance costs - Extends the lifespan of equipment

In the pharmaceutical industry, process management emphasizes the importance of stable operation of manufacturing equipment. Equipment failures can lead to production stoppages and quality issues, potentially resulting in significant losses. Particularly in drug manufacturing, abnormalities in equipment directly affect product quality, necessitating early detection of anomalies and appropriate responses. Nearline-PM enables early detection of equipment anomalies through vibration diagnostics using vibration sensors, facilitating planned maintenance. 【Use Cases】 - Monitoring of pumps, compressors, fans, and other equipment on the production line - Remote monitoring of equipment vibration data - Early detection of equipment anomalies to reduce downtime 【Benefits of Implementation】 - Reduces the risk of equipment failure and achieves stable operation - Cuts maintenance costs through planned maintenance - Contributes to maintaining product quality

In the food industry, stable operation of manufacturing equipment is crucial for quality control. Contamination and production line stoppages can lead to a decline in product quality and production losses. Nearline-PM enables early detection of abnormalities in equipment such as motors and pumps through vibration diagnostics, allowing for planned maintenance. This reduces the risk of production stoppages due to sudden equipment failures and contributes to maintaining product quality. 【Usage Scenarios】 - Monitoring of motors, pumps, compressors, etc., on food production lines - Equipment condition management to reduce the risk of contamination - Predictive maintenance of equipment in the quality control department 【Benefits of Implementation】 - Prevents unexpected equipment failures, improving production efficiency - Maintains product quality and earns customer trust - Reduces costs through planned maintenance

In the chemical plant industry, the safe operation of equipment is the top priority. In particular, abnormalities in moving parts pose a risk of leading to serious accidents. To detect equipment anomalies early and prevent accidents before they occur, a continuous monitoring system is essential. Nearline-PM supports safe operations by early detection of plant equipment anomalies through vibration diagnosis using wireless vibration sensors. 【Usage Scenarios】 - Monitoring of critical equipment such as reactors, pumps, and compressors - Detection of anomalies in equipment handling hazardous materials - Centralized management of vibration data for the entire plant 【Benefits of Implementation】 - Prevention of sudden equipment failures - Establishment of a safe operational system - Reduction of accident risks and avoidance of losses due to operational downtime

In the aerospace industry, the quality of components affects safety and performance. Particularly for parts subjected to vibration and stress, even minor anomalies can lead to serious accidents. Nearline-PM supports quality management by detecting initial anomalies in components through vibration measurement and analysis. It requires no wiring and is easy to retrofit, allowing for flexible integration into existing inspection systems. 【Usage Scenarios】 * Vibration inspection of aircraft components * Anomaly detection in engine parts * Quality management on the manufacturing line 【Benefits of Implementation】 * Improved quality through early detection of component anomalies * Cost reduction through planned maintenance * Streamlined inspection processes

In the shipbuilding industry, maintaining the integrity of the hull structure is essential for the safe operation of vessels. Particularly, prolonged use and operation in harsh environments can lead to deterioration and damage of the structure. Continuous monitoring is crucial for early detection of these issues and for implementing appropriate measures. Nearline-PM addresses these challenges through vibration diagnostics of structures using wireless vibration sensors. 【Use Cases】 - Vibration monitoring of hull structures - Vibration monitoring of engines and propulsion systems - Anomaly detection of various equipment 【Benefits of Implementation】 - Early detection of structural anomalies to prevent accidents - Enables planned maintenance and reduces costs - Enhances operational safety

In the railway industry, it is crucial to constantly monitor the condition of the tracks to ensure the safe operation of trains. In particular, rail distortions and abnormalities at joints can lead to derailment accidents, necessitating early detection and appropriate responses. Nearline-PM enables the early detection of track anomalies through vibration diagnostics using wireless vibration sensors, allowing for planned maintenance. This contributes to improved safety and reduced maintenance costs. 【Usage Scenarios】 - Monitoring rail vibrations - Detecting abnormalities at track joints - Monitoring the operation of switches 【Benefits of Implementation】 - Reduced derailment risk - Optimization of maintenance cycles - Enhanced operational safety