旭化成エンジニアリング Product Lineup

"Nearline-PM" is a predictive maintenance system that allows for quantitative and objective management of motors, pumps, fans, compressors, and more through vibration diagnosis using vibration sensors and wireless networks. It visualizes the condition of factory equipment digitally, enabling measurement, data collection, and diagnosis to be performed on a PC. Our company not only provides equipment but also offers suitable implementation proposals based on structural diagrams and equipment information, including the selection of measurement points. 【Features】 ■ Enables preemptive action before failures by predicting equipment abnormalities ■ No wiring work required for vibration sensors ■ Low-cost implementation possible with easy retrofitting and expansion ■ Can start with just one target device *For more details, please download the PDF or feel free to contact us.

In a data center, the stable operation of servers is the most important issue. Abnormal vibrations from server cooling fans and power units can lead to system shutdowns. Nearline-PM continuously monitors the vibrations of these devices and detects abnormalities early, preventing downtime before it occurs. 【Usage Scenarios】 - Server rooms - Cooling fans and power units in data centers - 24/7 operational monitoring 【Benefits of Implementation】 - Stable operation of servers - Reduced risk of system shutdowns - Lower operational costs

In the manufacturing industry, production stoppages due to equipment failures can lead to significant losses. In particular, abnormalities in rotating equipment such as motors, pumps, and fans require early detection. Nearline-PM continuously monitors the vibrations of these machines, capturing signs of potential failures and enabling planned maintenance. This reduces the risk of unexpected breakdowns and supports stable operations. 【Application Scenarios】 - Rotating equipment such as motors, pumps, fans, and compressors - Abnormality detection in bearings - Predictive maintenance of equipment 【Benefits of Implementation】 - Reduction in maintenance costs - Prevention of unexpected failures - Improved equipment condition monitoring and efficiency on-site

In the energy industry's equipment maintenance, stable operation of plants is crucial. In particular, failures of rotating machines such as motors, pumps, fans, and compressors can lead to losses due to operational downtime and decreased safety. Nearline-PM continuously monitors the vibrations of these facilities, enabling early detection of failure signs and allowing for planned maintenance. This contributes to stable operation of equipment and reduction of maintenance costs. 【Usage Scenarios】 - Power plants - Substations - Oil plants - Gas plants 【Benefits of Implementation】 - Reduced risk of unexpected equipment shutdowns - Lower maintenance costs - Extended equipment lifespan

In the infrastructure industry, continuous monitoring is required to maintain the integrity of structures such as bridges and tunnels. In particular, vibrations are an important indicator of deterioration or abnormalities in structures. Nearline-PM enables quantitative and objective management of infrastructure equipment's vibrations through wireless vibration sensors, allowing for early detection of anomalies. It does not require wiring and is easy to retrofit, making it simple to implement in existing facilities. 【Usage Scenarios】 - Bridges - Tunnels - Plant equipment 【Benefits of Implementation】 - Early detection of equipment abnormalities, reducing repair costs - Enables planned maintenance, contributing to the longevity of equipment - Improves the efficiency of inspection work through remote monitoring

In the mining industry, stable operation of equipment is essential for ensuring productivity and safety. In particular, equipment such as motors, pumps, and conveyors used in harsh environments has a high risk of failure due to vibration, and unexpected shutdowns can lead to significant losses. Nearline-PM addresses these challenges by enabling early detection of equipment anomalies and facilitating planned maintenance, thereby contributing to improved operational rates. 【Use Cases】 - Equipment such as motors, pumps, and conveyors in mining plants - Equipment prone to anomalies caused by vibration - Situations where remote monitoring of equipment operation is desired 【Benefits of Implementation】 - Prevents unexpected equipment shutdowns, maintaining productivity - Reduces maintenance costs - Extends the lifespan of equipment

In the pharmaceutical industry, process management emphasizes the importance of stable operation of manufacturing equipment. Equipment failures can lead to production stoppages and quality issues, potentially resulting in significant losses. Particularly in drug manufacturing, abnormalities in equipment directly affect product quality, necessitating early detection of anomalies and appropriate responses. Nearline-PM enables early detection of equipment anomalies through vibration diagnostics using vibration sensors, facilitating planned maintenance. 【Use Cases】 - Monitoring of pumps, compressors, fans, and other equipment on the production line - Remote monitoring of equipment vibration data - Early detection of equipment anomalies to reduce downtime 【Benefits of Implementation】 - Reduces the risk of equipment failure and achieves stable operation - Cuts maintenance costs through planned maintenance - Contributes to maintaining product quality

In the food industry, stable operation of manufacturing equipment is crucial for quality control. Contamination and production line stoppages can lead to a decline in product quality and production losses. Nearline-PM enables early detection of abnormalities in equipment such as motors and pumps through vibration diagnostics, allowing for planned maintenance. This reduces the risk of production stoppages due to sudden equipment failures and contributes to maintaining product quality. 【Usage Scenarios】 - Monitoring of motors, pumps, compressors, etc., on food production lines - Equipment condition management to reduce the risk of contamination - Predictive maintenance of equipment in the quality control department 【Benefits of Implementation】 - Prevents unexpected equipment failures, improving production efficiency - Maintains product quality and earns customer trust - Reduces costs through planned maintenance

In the chemical plant industry, the safe operation of equipment is the top priority. In particular, abnormalities in moving parts pose a risk of leading to serious accidents. To detect equipment anomalies early and prevent accidents before they occur, a continuous monitoring system is essential. Nearline-PM supports safe operations by early detection of plant equipment anomalies through vibration diagnosis using wireless vibration sensors. 【Usage Scenarios】 - Monitoring of critical equipment such as reactors, pumps, and compressors - Detection of anomalies in equipment handling hazardous materials - Centralized management of vibration data for the entire plant 【Benefits of Implementation】 - Prevention of sudden equipment failures - Establishment of a safe operational system - Reduction of accident risks and avoidance of losses due to operational downtime

In the aerospace industry, the quality of components affects safety and performance. Particularly for parts subjected to vibration and stress, even minor anomalies can lead to serious accidents. Nearline-PM supports quality management by detecting initial anomalies in components through vibration measurement and analysis. It requires no wiring and is easy to retrofit, allowing for flexible integration into existing inspection systems. 【Usage Scenarios】 * Vibration inspection of aircraft components * Anomaly detection in engine parts * Quality management on the manufacturing line 【Benefits of Implementation】 * Improved quality through early detection of component anomalies * Cost reduction through planned maintenance * Streamlined inspection processes

In the shipbuilding industry, maintaining the integrity of the hull structure is essential for the safe operation of vessels. Particularly, prolonged use and operation in harsh environments can lead to deterioration and damage of the structure. Continuous monitoring is crucial for early detection of these issues and for implementing appropriate measures. Nearline-PM addresses these challenges through vibration diagnostics of structures using wireless vibration sensors. 【Use Cases】 - Vibration monitoring of hull structures - Vibration monitoring of engines and propulsion systems - Anomaly detection of various equipment 【Benefits of Implementation】 - Early detection of structural anomalies to prevent accidents - Enables planned maintenance and reduces costs - Enhances operational safety

In the railway industry, it is crucial to constantly monitor the condition of the tracks to ensure the safe operation of trains. In particular, rail distortions and abnormalities at joints can lead to derailment accidents, necessitating early detection and appropriate responses. Nearline-PM enables the early detection of track anomalies through vibration diagnostics using wireless vibration sensors, allowing for planned maintenance. This contributes to improved safety and reduced maintenance costs. 【Usage Scenarios】 - Monitoring rail vibrations - Detecting abnormalities at track joints - Monitoring the operation of switches 【Benefits of Implementation】 - Reduced derailment risk - Optimization of maintenance cycles - Enhanced operational safety

In the manufacturing industry, production stoppages due to equipment failures can lead to significant losses. In particular, rotating machines such as motors, pumps, fans, and compressors often exhibit abnormal vibrations as signs of impending failure, making early anomaly detection crucial. Nearline-PM addresses these challenges by using wireless vibration sensors for equipment vibration diagnostics, enabling early detection of abnormalities and facilitating planned maintenance. This reduces the risk of production stoppages due to unexpected failures and helps establish a stable production system. 【Use Cases】 * Anomaly detection for rotating machines such as motors, pumps, fans, and compressors * Abnormality detection in bearings * IoT implementation for equipment 【Benefits of Implementation】 * Reduction in maintenance costs * Prevention of unexpected failures * Improved equipment status verification and efficiency on-site

In the energy industry, equipment monitoring is crucial for the stable operation of plants and power stations. Equipment failures can lead to power supply interruptions and significant losses. It is especially important to detect abnormalities in rotating equipment such as motors, pumps, and fans early and to carry out planned maintenance. Nearline-PM is a wireless vibration sensor that addresses these challenges. 【Usage Scenarios】 - Power plants - Substations - Oil plants - Gas plants 【Benefits of Implementation】 - Prevents unexpected equipment shutdowns - Reduces maintenance costs - Extends equipment lifespan

In the infrastructure industry, maintaining the integrity of structures such as bridges, tunnels, and plants is crucial. It is necessary to detect deterioration and abnormalities in structures early to prevent large-scale repairs and accidents. Nearline-PM uses wireless vibration sensors for vibration diagnostics, enabling early detection of abnormalities in infrastructure facilities and supporting planned maintenance. It requires no wiring work and can be easily retrofitted to existing equipment. 【Usage Scenarios】 - Vibration monitoring of bridges - Abnormality detection in plant equipment - Vibration monitoring of equipment in tunnels 【Benefits of Implementation】 - Early detection of abnormalities in structures, reducing repair costs - Prevention of unexpected accidents - Contributing to the longevity of equipment

In the mining industry, the stable operation of equipment affects production efficiency. Particularly for critical equipment such as crushers and conveyors, it is important to detect abnormalities caused by vibrations early and to carry out planned maintenance. Sudden failures can lead to significant losses due to operational downtime. Nearline-PM addresses these challenges through vibration diagnostics of equipment using wireless vibration sensors. 【Usage Scenarios】 * Crushers * Conveyors * Pumps * Fans 【Benefits of Implementation】 * Early detection of equipment abnormalities and realization of planned maintenance * Prevention of sudden failures, reducing losses from operational downtime * Improvement of equipment operating rates and enhancement of production efficiency * Reduction of maintenance costs * On-site equipment condition monitoring and efficiency improvement

In the food industry, unusual noises are an important sign indicating equipment abnormalities. Early detection of these noises and identifying their causes are essential to prevent risks such as product quality deterioration and manufacturing line stoppages. Nearline-PM is a predictive maintenance system designed to detect unusual noises in food factory equipment and to discover equipment abnormalities at an early stage. 【Usage Scenarios】 - Monitoring equipment prone to unusual noises, such as conveyors, pumps, and motors - Early detection of failure causes by identifying the source of unusual noises 【Benefits of Implementation】 - Reduced risk of production stoppages due to sudden equipment failures - Maintenance of product quality - Reduction in maintenance costs

In the pharmaceutical industry, stable operation of manufacturing equipment is essential for maintaining product quality and production efficiency. In particular, abnormalities in rotating equipment such as compressors and pumps can lead to production line stoppages and a decline in product quality. Nearline-PM supports stable operation of these facilities by continuously monitoring their vibrations and detecting abnormalities early. 【Usage Scenarios】 - Vibration monitoring of pumps, compressors, and fans on pharmaceutical manufacturing lines - Vibration monitoring of equipment in clean rooms - Monitoring of equipment condition in quality control departments 【Benefits of Implementation】 - Prevents unexpected equipment failures and improves production efficiency - Maintains product quality and reduces the occurrence of defective products - Enables planned maintenance and reduces maintenance costs

V-MO is a monitoring service specifically designed for marine motors, developed through joint research between Asahi Kasei Engineering, which has over 50 years of experience in vibration diagnosis of factory equipment, and Mitsui O.S.K. Lines, Ltd.

Did you know that abnormalities in the bearings of rotating machinery actually appear most quickly in the high-frequency range above 10 kHz? Despite signs appearing 3 to 6 months before a failure, many sites are unable to measure these signals. This document clearly explains the necessity of high-frequency measurements from both the perspective of actual measurement data and diagnostic techniques.

In quality control of the manufacturing industry, stable operation of equipment is essential for maintaining product quality. Abnormalities in bearings can lead to product defects and stoppages in the production line. It is particularly important to detect early signs of bearing abnormalities that appear in the high-frequency range and take appropriate measures. Near-line PM captures signs of bearing abnormalities early through high-frequency measurements, supporting stable operation of equipment. 【Usage Scenarios】 - Monitoring of bearings in rotating machinery on the production line - Management of abnormal precursors by the quality control department - Planned maintenance by maintenance personnel 【Benefits of Implementation】 - Reduction of product defects through early detection of bearing abnormalities - Decreased risk of production line stoppages through planned maintenance - Cost reduction through increased equipment longevity

In the field of disaster prevention, the stable operation of infrastructure facilities is essential for protecting the safety of the public. In particular, failures of rotating machinery such as pumps and generators can reduce the ability to respond in emergencies. Nearline PM contributes to the stable operation of infrastructure facilities by enabling early detection of bearing abnormalities in these devices, allowing for proactive maintenance. 【Usage Scenarios】 - Pump equipment at fire stations - Emergency generators at disaster prevention centers - Air conditioning systems in public facilities 【Benefits of Implementation】 - Reduction of equipment downtime - Improvement of emergency response capabilities - Optimization of maintenance costs

In the logistics industry, the stable operation of material handling equipment (such as conveyors and forklifts) within warehouses is essential for efficient inventory management. Equipment failures can lead to inventory stagnation and shipping delays, potentially resulting in decreased customer satisfaction. Nearline PM enables early detection of abnormalities in bearings through high-frequency vibration measurement, allowing for planned maintenance. This minimizes equipment downtime and ensures a smooth flow of inventory. 【Usage Scenarios】 - Equipment such as conveyors, forklifts, and automated warehouses - 24-hour operating warehouses - Integration with inventory management systems 【Benefits of Implementation】 - Reduced risk of equipment failure - Improved inventory turnover rate - Lower maintenance costs

In the energy industry, bearing abnormalities in rotating machinery are a significant issue that can lead to equipment downtime and decreased efficiency. Especially in power plants and facilities, early detection of bearing abnormalities is essential for stable operation and cost reduction. Nearline PM detects bearing abnormalities in high-frequency bands above 10 kHz, allowing for early identification of signs of failure and enabling proactive measures. 【Usage Scenarios】 - Power generation equipment - Plant equipment - Rotating machinery such as pumps, fans, and compressors 【Benefits of Implementation】 - Stable operation of equipment - Reduction in maintenance costs - Decrease in downtime due to failures

In financial institutions, stable operation of equipment is essential, and system downtime due to fraudulent activities can lead to significant losses. In particular, abnormalities in rotating machinery, which are critical infrastructure, can trigger a complete system shutdown. Nearline PM detects bearing abnormalities in high-frequency bands above 10 kHz, capturing signs of failure early to prevent system downtime caused by fraud risks. 【Usage Scenarios】 * Data center air conditioning systems * Backup power supply systems * Monitoring of critical infrastructure equipment 【Benefits of Implementation】 * Improved business continuity through stable operation of equipment * Reduced risk of system downtime due to failures * Early detection of abnormalities through high-frequency measurements

V-MO is a monitoring service specifically developed for marine motors through a joint research project between Asahi Kasei Engineering, which has over 50 years of experience in vibration diagnosis of factory equipment, and Mitsui O.S.K. Lines, Ltd. Supporting sensory inspections From the engine room on board or from the PC of the onshore management company, the condition of the equipment can be understood appropriately and objectively. The reference values for determining whether the condition is normal or abnormal are set by qualified personnel from Asahi Kasei Engineering. The information from V-MO is quantitative and objective, allowing crew members to understand the condition of the equipment simply by looking at the screen.