マーポス List of Products and Services

The "WRG" allows for precise bore hole measurement and enables data transmission and reception via wireless communication. It is a product that can be installed on a typical machining center. The ATC can select the WRG gauge from the magazine just like a tool. It can be customized according to requirements and is equipped with an excellent mechanical strength and a protection system against impacts from the insertion direction. Additionally, it is available in three types according to the required size. 【Features】 ■ Direct part inspection within the machine environment ■ High-level customization to meet all customer requirements ■ Measurement of dimensions (diameter) and shape (ovalness, cylindricity) ■ Jet holes for cleaning air ■ Fully automatic cycle management *For more details, please refer to the PDF materials or feel free to contact us.

Contact measurement is an ideal solution for process control applications in grinding machines. The 'UNIMAR' measurement head is a combination of traditional pre-process/in-process/post-process gauges. It serves as a fundamental component when configuring applications within the machine. With a wide range of models available, it can be used for various types of applications while maintaining excellent measurement performance specifications. Additionally, this product is ideal for use in various types of grinding environments. These measurement heads are designed for easy operation and maintenance, making them accessible for anyone to use. 【Features】 - Ideal for use in various types of grinding environments - Designed for easy operation and maintenance - Supports various types of applications while maintaining excellent measurement performance specifications *For more details, please refer to the PDF materials or feel free to contact us.

Our company has developed the 'PROTOMAR' diameter measurement head to meet the increasing quality demands in the manufacturing of medium to large workpieces such as brooches, railway vehicle axles, printing rolls, and milling rollers, used both during and after the grinding process. A major feature is that it is a gauge for absolute value measurement. Therefore, there is no need for special zero-setting; it can measure various diameters within the set measurement range simply by calibrating with a known master. The measurement range is set according to the type and dimensions of various workpieces. 【Features】 ■ Gauge for absolute value measurement ■ No need for special zero-setting ■ Capable of measuring various diameters within the set measurement range ■ Set according to various workpiece types and dimensions ■ Accuracy and repeatability errors are minimized to the absolute minimum *For more details, please refer to the related link page or feel free to contact us.

The new electronic gauge "P1DME" connects to the Marpos measuring head, providing an economical, compact, practical, and reliable solution for grinding machines. This product controls workpiece dimensions during the grinding process and is flat and compact. It features a touch screen with a cover lens on the surface. It can be easily installed on any grinding machine and controls continuous surface work. This new human interface is intuitive, making daily tasks easier. 【Features】 ■ Controls workpiece dimensions during the grinding process ■ Flat and compact ■ Equipped with a touch screen with a cover lens on the surface ■ Easily installed on any grinding machine and controls continuous surface work *For more details, please refer to the PDF document or feel free to contact us.

The new electronic gauge "P3DME," when connected to the Marposs measuring head, becomes an economical, compact, practical, and reliable solution for controlling workpiece dimensions during the production process. When connected to the measuring head, it provides immediate feedback to the machine tool. This compact gauge is equipped with a touch screen covered by a lens on the surface. It can be easily installed on any machine tool or dedicated measuring bench, and it immediately controls the workpiece as soon as machining begins. 【Features】 - Intuitive and flexible, making daily tasks easy - Checks the machining status and provides compensation information back to the machine tool instantly - Equipped with a touch screen covered by a lens on the surface - Easy to install on machines or dedicated measuring benches - Excellent flexibility due to the ability to use various industrial protocols *For more details, please refer to the PDF document or feel free to contact us.

"BLU" is an innovative modular machine tool monitoring/process control system. This system is the result of 50 years of experience in managing and optimizing machine tool work processes. It consists of a series of connected functional nodes. These functional nodes form a unique network using a single bus managed by a master node, and are typically installed within the machine's cabinet. 【Features】 ■ Interactive creation of operating cycle programs ■ Simple display format and easy operation ■ Composed of a series of connected functional nodes ■ The result of 50 years of experience in managing and optimizing machine tool work processes ■ Designed to maximize integration with machine tools *For more details, please refer to the PDF materials or feel free to contact us.

For dimensional control on grinding machines, the "P3ME" electronic unit provides a solution that combines high precision, reliability, cost-effectiveness, and compactness. By connecting this product to the Marpos measurement head, workpiece positioning becomes possible, allowing for control of workpiece dimensions at any point during the grinding process. 【Features】 ■ Enables workpiece positioning and dimensional control on various types of grinding machines ■ Measures the amount of material removed from the workpiece during the grinding process ■ Allows real-time monitoring of the workpiece condition ■ Signals to the machine control system are displayed via a group of LEDs ■ Withstands harsh processes involving direct contact with abrasives, metal particles, cutting oils, and powerful coolants *For more details, please refer to the PDF document or feel free to contact us.

"P1DWB" is a basic system for balancing grinding wheel spindles and process monitoring. In both FT and ST models, a single balancing head and built-in acoustic sensor (if applicable) are centrally managed. It is not only backward compatible with E78/E82 electronic units but also performs pre-balancing and unbalance spectrum analysis. 【Features】 ■ Equipped with multi-level login functionality for secure management of data and settings ■ Automatic diagnostic function ensures rapid resolution of issues ■ Can be installed externally on machine tools ■ Can also be integrated into the control panel *For more details, please refer to the PDF document or feel free to contact us.

The P3UP electronic unit is a solution that combines high precision, reliability, cost-effectiveness, and compactness. When connected to the Marpos measuring head, it allows for control of workpiece dimensions at any point during the grinding process. It is designed as a replacement for pin-compatible E9 applications. Additionally, it may be used as a replacement for very old gauges such as the Blue Box and E5, which are equipped with relay I/O. 【Features】 ■ Electronic gauge that can be mounted on grinding machines ■ Full control of the work process ■ Designed as a replacement for pin-compatible E9 applications ■ May be used as a replacement for old gauges ■ Control of workpiece dimensions on various types of grinding machines *For more details, please refer to the PDF document or feel free to contact us.

The "Acoustic Emission Sensor" is a product that enables monitoring and control of dressing and grinding processes, which can affect the quality of the workpiece, tool wear, and the condition of the machine itself. Our company offers a wide range of high-sensitivity fixed or rotating AE sensors that can detect even slight changes in signals. By utilizing these sensors, not only can you maximize the productivity of your machines, but you can also achieve cost reductions. 【Features】 ■ Production management ■ Grinding control and reduction of cycle time ■ Collision detection to avoid damage to grinding wheels and machines ■ Reduction of maintenance costs and overall expenses ■ Improvement of the lifespan of machine components *For more details, please refer to the PDF document or feel free to contact us.

The "WRG" is a high-precision automatic gauge for measuring the diameters of cylinders, crank pins, and camshaft bores. It is ideal for use in machining centers and transfer lines in large-scale mass production environments. Measurements are conducted directly within the machine. It operates automatically and is completely independent of the axis. 【Features】 ■ Capable of measuring bores from a few mm up to a maximum of 200 mm ■ Exhibits astonishing flexibility while guaranteeing the same level of precision ■ Manages up to 8 transducers with a single gauge ■ Can measure different sections with one system ■ Achieves remarkable versatility at a low cost ■ Equipped with protective devices in case of a frontal collision *For more details, please refer to the PDF document or feel free to contact us.

This document provides information about the "Artis Smart Monitoring Solution" in the context of machines, work, and FACTORY 4.0. It introduces an overview and features of the "Artis Smart Monitoring Solution," the product matrix of "GENIOR MODULAR," and tool/process monitoring. Additionally, it includes information on "machine condition monitoring" and the software "C-THRU4.0," so please feel free to read through it. [Contents (partial)] ■ Artis Smart Monitoring Solution ■ Simple integration of GENIOR MODULAR ■ GENIOR MODULAR product matrix ■ GENIOR MODULAR tool/process monitoring ■ GENIOR MODULAR base module *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce our tool and process monitoring system, 'GEMCPU'. The modular system utilizes all relevant process signals and data from machine tools, reacting in real-time after an event occurs. The system captures digital measurement data via a fieldbus interface or sensors, evaluates the data based on multiple criteria, and visualizes the process transparently. Trend or alarm reports enable users to optimize processes and produce more efficiently. 【Features】 ■ An economical solution even for simple applications ■ Can acquire up to 16 real-time measurement signals on up to 10 NC channels in parallel with the process ■ Virtually no need for troublesome adjustments or re-calibrations of the machine ■ Process signals are recorded and can be monitored online or offline * You can view the English version related link page. * For more details, please refer to the PDF materials or feel free to contact us.

"GEMAMS" is a highly efficient collision/crash detection system designed to minimize damage caused by collisions. It reduces crash detection time to under 1ms, allowing for precious time to be saved and enabling quicker execution of stop commands. Not only does it mitigate the economically costly damages caused by collisions within machine tools and robotic handling systems, but it also makes avoidance possible. 【Features】 ■ A highly efficient tool for minimizing damage from collisions ■ Crash detection time reduced to under 1ms ■ Quicker execution of stop commands ■ Capability to record critical processes for detailed analysis ■ Usable in standalone mode *For more details, please refer to the PDF materials or feel free to contact us.

"GEMCMS" is a highly efficient tool designed to minimize damage caused by collisions. It reduces crash detection time to under 1ms, allowing for valuable time savings and enabling the execution of stop commands in an even shorter time. Additionally, special sensors detect any slight μ-range distortions within the machine structure caused by forces acting on each axis of the spindle. [Features] ■ Minimizes subsequent damage due to programming, setup, and operational errors ■ Reaction time is under 1ms, faster than any NC overload device ■ Capable of detecting both severe collisions and non-impact (quasi-static) collisions ■ Extends machine lifespan ■ Increases machine operating rate *For more details, please refer to the PDF document or feel free to contact us.

"GEMAMS" is a collision detection system that detects collisions during the autonomous operation of machine tools and robots using connected acceleration sensors. If the limit of a hard stop (such as an emergency stop) is exceeded, a stop signal is issued within 1 millisecond. This allows for the avoidance or minimization of damage to the machinery. Additionally, we also offer "GEMCMS," which detects collisions during autonomous operation or manual operation using piezoelectric force sensors. 【Features】 ■ 1 to 3-axis acceleration sensors can be connected via IEPE interface (standard specification) ■ All events are stored in event memory ■ Three operation modes ■ Three different limits can be set for each mode ■ Frequency analysis through FT evaluation *For more details, please refer to the PDF document or feel free to contact us.

"SMARTNet" is a modular measurement system that utilizes Ethernet bus communication through a single cable, allowing sensors to be daisy-chained. It supports up to 250 sensors per network and can distance sensors up to 20 meters apart. Additionally, it automatically recognizes and configures all connected sensors, simplifying the application layout. 【Features】 ■ High speed and flexibility ■ Easy acquisition of measurement values ■ Equipped with a two-color LED ■ Suitable for both manual and automatic applications ■ Enables connection to PCs and PLCs via high-speed Ethernet *For more details, please refer to the PDF document or feel free to contact us.

The "VTS WF (Wide Field)" is a non-contact imaging camera tool setter optimized for measuring special tools that are crucial for ultra-high precision machining on CNC machines. It is specifically designed for applications in high-precision turning centers and lathes. Depending on the frame range size, it can measure tools with a diameter of up to 2.9 mm for double-sided and up to 80 mm for single-sided. An air shutter covers and protects the optical lens, designed with consideration for harsh machine environments. The camera tool setter can also be used to measure complex-shaped tools and grinding tools, such as grinding wheels, which are difficult to measure with other tool setters. It enables the measurement and management of tools that require high quality and machining precision, which have previously been challenging to automate (unmanned), contributing to increased production efficiency and reduced labor. *For more details, please refer to the PDF document or feel free to contact us.*