マーポス Product Lineup

Our company provides solutions that integrate measurement, inspection, and testing functions to monitor the entire production process of key components for EVs. We also offer solutions that assist in quality control and process monitoring for components used in electric motors (housings, stators, rotor shafts, hairpins, and sheet stacks). Currently, we are distributing materials that introduce features and benefits. [Content of the materials] ■ Housings (die-casting process monitoring, etc.) ■ Stators (special solutions for measurement and inspection, etc.) ■ Rotor shafts (inline measurement during grinding processes, etc.) ■ Hairpins (inline measurement and inspection, etc.) ■ Sheet stacks (intelligent process monitoring for sheet forming, etc.) *You can view detailed information immediately by clicking on "PDF Download." Please feel free to contact us with any inquiries.

The "Non-contact, Non-radiation MeSys Ultrasonic Film Weight Measurement System" is a monitoring, inspection, and testing solution for the manufacturing process of sheet materials. It measures the weight (basis weight) of various materials using a non-contact device that utilizes ultrasound. The lighter the film, the higher the accuracy. 【Benefits of Use】 ◆ High-precision measurement possible with non-destructive non-contact inspection ◆ No need for qualified managers or workers' training and safety management, or applications to related organizations, as it does not use radiation ◆ Achieves high reproducibility with an accuracy of < ±0.5% ◆ Capable of measuring various materials, including chemical composition, color, wet and dry states *Work sample testing is available. Please feel free to consult us. For detailed specifications, please download the PDF.

We handle "Test Systems for Electric Motors." To maintain the high quality of electric motors, which consist of rotors and stators, it is necessary to apply technical methods used in the production process for measurement and inspection. The product lineup from e.d.c. includes systems customized for inline and offline testing that enable various electrical tests during the development and manufacturing stages of electric motors and their components, allowing for the detection of insulation failures. 【Product Lineup】 ■ Stator testers for production lines (winding and hairpin) ■ Test benches for various types of rotors: permanent magnet, re-skewed, and direct winding ■ Automatic EoL motor testers with LOAD/NO LOAD testing ■ Motor load testing and lifespan simulation cycles for laboratories ■ Advanced winding and insulation quality analyzers for laboratories *For more details, please refer to the PDF materials or feel free to contact us.

The "NVHG-EAR" is a testing machine that evaluates surface defects, machining distortions, and abnormal noise behavior in individual components by testing gears under high-speed and high-torque conditions. It operates based on the principle of a single-tooth surface test, where one master gear meshes with the component being inspected, detecting defects in both macro and micro shapes that can cause gear whine and noise phenomena. With a robust granite base frame that is unaffected by external interference and advanced software that allows for high-level settings, it can correlate EOL (End of Line) testing equipment and data. 【Features】 ■ Individual gear single-tooth surface/noise testing ■ Suitable for both gear testing environments and machining sites ■ Maximum rotational speed of 3000 rpm and maximum torque of 40 Nm during testing ■ Good correlation with gear testing analysis equipment and EoL testers ■ High-speed measurement suitable for 100% inspection *For more details, please refer to the PDF document or feel free to contact us.

"OptoCloud EDU" is a solution for inspecting motor stators of electric vehicles, equipped with an effective software package. It collects point cloud data using multiple lasers, reconstructs it in 3D, and further refines it into intuitive images. Line operators can easily verify the results of automatic inspections through images and conduct validations to the desired level of detail. [Features] - Reconstructs 3D models of complex-shaped workpieces - Automatically performs tasks such as measurements and vision inspections - Electronic control of laser positioning - Laser head that is always properly protected *For more details, please refer to the PDF document or feel free to contact us.

OptoFlash achieves high-precision measurements by acquiring and analyzing optical images. It enables fast and accurate measurements in production environments of small parts where high precision is required, such as in automotive, general manufacturing, aerospace, and medical fields. It is particularly suitable for dimension verification of electric motor shafts, electronic connectors, hydraulic circuit components, screws, and more. <Main Features> 1. Ultra-fast - The 2D optical technology enables a reduction in cycle time. - The cycle time is remarkably fast, executing 100 static measurements in just 2 seconds. 2. High flexibility - Capable of measuring a wide variety of shapes, from bolts to small shafts. - Achieves static and dynamic measurements of outer diameter, length, roundness, cylindricity, coaxiality, taper, grooves, chamfers, R (shape), shaft runout, screw dimensions, etc., in just a few seconds. 3. Ease of use - The measurement screen is user-friendly while equipped with multi-level access features, allowing level settings according to the operator's tasks and permissions. - Open loading without doors enables robot compatibility, allowing for automation without the need for an operator. 4. Durability - The fixed position of the 2D sensor eliminates mechanical stress. Measurement performance remains consistently stable over millions of cycles. - The need for maintenance is also minimized.

OptoQuick captures and analyzes optical images to measure various workpieces such as cams, cranks, gears, and drive shafts with high precision and in a short time. <Main Features> 1. High Speed and High Precision - Achieves accurate and stable high-precision measurements in seconds using cutting-edge image processing technology. 2. High Flexibility - Capable of measuring various parts with a single unit, allowing for the production of different workpieces in the same manufacturing area. - Excellent operability, with measurement results that are easy to understand, enabling efficient and rapid work. 3. Multi-Sensor - In addition to optical sensors, it supports measurements of various shapes such as holes, shaft runout, cams, and half-strokes using three types of contact sensors. - Combining contact and non-contact technologies creates significant synergies. 4. Improved Workability - By installing it right next to the manufacturing machine, it reduces unnecessary time spent on moving and verifying parts. - Easily accommodates new parts by simply adding configuration files.

Sensors and controllers using chromatic confocal measurement technology. We offer various options tailored to your work and environment. They are utilized in industries such as automotive, semiconductor, and glass worldwide. <Advantages> - Non-contact technology suitable for measuring soft or opaque materials (e.g., aluminum rolls, copper rolls, lithium-ion battery separators) - Capable of measuring layer thickness from 5µm - Wide measurement range suitable for inline use - High sensitivity and high precision (the reproducibility range of total thickness in actual applications is within 1µm) - Provision of measurement forks or a complete set of gauging equipment - Quick-SPC software option enables statistical processing and data transfer If you have the following challenges, please download the PDF and consult with us. - Variations in work or environment - Synchronization using multiple sensors - Mechanical alignment (tilt or misalignment) - Detailed understanding of measurements - Special applications requiring customization *For more details, please refer to the PDF document or feel free to contact us.

R2R (Roll to Roll) is a series of manufacturing technologies that involve the continuous processing of flexible substrates moving between two rotating rolls, allowing for the continuous construction of film structures using various processes. The scan motor equipped with our fluid dynamic bearing technology (which does not use ball bearings) operates without failure due to wear. Multiple application programs can be set and saved, and temperature variations are automatically corrected by the NO-VAR function. 【Features】 ■ Automatic correction of temperature changes due to the NO-VAR function ■ Permanent self-calibration and excellent linearity ■ Ability to set and save multiple application programs ■ Direct connection to PC, PLC, and NC ■ Reading of orthogonal encoders and synchronization signals *For more details, please refer to the PDF document or feel free to contact us.

"QUADRALINE.XY" is an inline management laser system for rolled/extruded products with a rectangular cross-section. It is based on a two-axis laser gauge installed on the machine, measuring the external dimensions of the product along two directions at 90°. This method allows for the measurement of both height and width along the axis of the rectangular cross-section of the product. Additionally, the "Quadraline.XY software" is preloaded within the Xactum gauge, and thanks to its modular structure, it can meet all operational requirements. 【Features】 ■ Non-contact measurement enabled by laser technology ■ 100% tolerance checks through online applications ■ Significant material savings: production within tolerances through control ■ Automatic control functions help reduce labor costs ■ Improved product quality and reduced waste *For more details, please refer to the PDF document or feel free to contact us.

The "SUPER-MECLAB+.T40" is a high-precision measuring instrument for ultra-high precision outer diameter measurement of workpieces with odd and even blades/grooves. It allows for checking of workpieces with odd blades and grooves. It can be used extremely easily and quickly, reducing inspection time and improving measurement performance. Additionally, it has high flexibility and can measure various components and dimensions without the need for system presets or remastering. 【Features】 ■ Zero error due to hysteresis (reversal error) commonly seen in all dial indicator gauges ■ Non-contact measurement: does not damage or scratch the workpiece ■ Objective and highly reproducible measurement results that do not depend on the operator's skill ■ Capability to check workpieces with odd blades and grooves *For more details, please refer to the PDF document or feel free to contact us.

The X series offers options for both press and rolling applications. The 'X3s (for press)' supports calibration of sensor waveforms with a maximum of 10 points and features an intelligent monitoring system equipped with a high-resolution 9-inch touch display. It is used for process monitoring, enabling optimization of production processes and improvement of work quality. Additionally, it has a positive impact on the entire machine. With multiple counter functions, it allows for detailed management and analysis of production. Furthermore, it can monitor process signals and display peak values, envelope curves, trends, and process quality.

"TTV (Total Thermal Vision)" is an infrared vision system designed to monitor the surface temperature of molds during the die-casting process. The thermographic camera built into the machine applies infrared visual technology to monitor the thermal map of the mold surface in real-time. It visualizes the processing steps and contributes to the optimization of release spray and lubrication processes during die-casting production. Additionally, the system consists of a controller unit and a thermographic camera unit, both designed to operate in particularly harsh foundry environments. 【Features】 ■ Stabilization of quality ■ Reduction of process costs (decrease in the number of waste shots) ■ Extension of mold lifespan ■ Optimization of cycle time ■ Improvement of system efficiency (OEE enhancement) ■ Analysis of process variables and errors ■ Reduction of unexpected process stoppages *Demonstrations are available. Please feel free to inquire. For detailed specifications, please download the PDF and take a look.

In the automotive industry, with the spread of electric vehicles (EVs), the quality of electric motors is becoming increasingly important. In particular, the performance of the motor directly affects the driving performance of EVs, so high quality is required. Additionally, streamlining the production line is essential for cost reduction and strengthening market competitiveness. e.d.c. provides a comprehensive solution specialized in functional testing of electric motors to address these challenges. 【Usage Scenarios】 - Quality control of motors for EVs - Performance evaluation during the motor development stage 【Effects of Implementation】 - Improvement in quality through early detection of defective products - Ability to set manufacturing line parameters based on data

"OptoCloud S" is an advanced optical measurement system that combines multiple lasers with high-precision rotational axes and optimized optical configurations. It performs 360° measurements without the need for positional adjustments of the parts. In a single measurement cycle, it captures millions of data points from different perspectives and constructs the 3D shape of the part within 30 seconds, simultaneously evaluating dozens of characteristics for complex shapes and structural components. 【Features】 - Significantly reduces the time for inline inspection. Can be used as an alternative to contact gauges and three-dimensional measuring machines. - Reduces equipment costs and installation space by minimizing the need for dedicated gauges. - Eliminates the influence of operators, achieving stable and reproducible measurements. - Capable of measuring delicate and complex shapes (soft surfaces, winding, hairpins, laminated materials) that are difficult or impossible to measure with contact methods. *For more details, please refer to the PDF document or feel free to contact us.

In the automotive industry's quality control, the dimensional accuracy and shape precision of parts are crucial factors that influence product safety and performance. Particularly for components such as engine parts and drivetrain parts, which require high precision, improving measurement efficiency and accuracy is essential. Traditional measurement methods often take a long time and require many personnel and costs. The OptoCloud S performs measurements of hundreds of items in just 30 seconds, significantly reducing inline inspection time. 【Usage Scenarios】 - Dimensional measurement of engine parts - Shape inspection of transmission parts - Quality control of body parts 【Benefits of Implementation】 - Increased productivity due to reduced inspection time - Improved reliability of measurement data - Cost reduction through early detection of defective products

Our company offers a non-contact measurement solution that contributes to the realization of a flexible line through "OptoQuick" and "OptoFlash." "OptoQuick" enables precise non-contact scanning using optical sensors. It can measure eccentric workpieces, crankshaft pin bearings, joints, and more with high reliability. Additionally, it can be used very close to machine tools, contributing to faster quality inspections. It boasts excellent operability, allowing for easy setup changes and modifications to measurement programs. The "OptoFlash" for small parts excels in measurement speed due to the absence of vertical movement of the sensor and workpiece, executing 100 static measurements in just 2 seconds. 【We respond to the following needs】 ◎ Considering the introduction or switch to a non-contact measurement solution ◎ Planning to eliminate setup times and mix flows for a variety of products ◎ Wanting to enhance traceability while conducting flexible production ★ We are holding a free online seminar on non-contact measurement solutions. Please refer to the basic information section or materials for seminar details. *Detailed information on each product can be viewed via PDF download.