マーポス List of Products and Services

Our company provides solutions that integrate measurement, inspection, and testing functions to monitor the entire production process of key components for EVs. We also offer solutions that assist in quality control and process monitoring for components used in electric motors (housings, stators, rotor shafts, hairpins, and sheet stacks). Currently, we are distributing materials that introduce features and benefits. [Content of the materials] ■ Housings (die-casting process monitoring, etc.) ■ Stators (special solutions for measurement and inspection, etc.) ■ Rotor shafts (inline measurement during grinding processes, etc.) ■ Hairpins (inline measurement and inspection, etc.) ■ Sheet stacks (intelligent process monitoring for sheet forming, etc.) *You can view detailed information immediately by clicking on "PDF Download." Please feel free to contact us with any inquiries.

The "Non-contact, Non-radiation MeSys Ultrasonic Film Weight Measurement System" is a monitoring, inspection, and testing solution for the manufacturing process of sheet materials. It measures the weight (basis weight) of various materials using a non-contact device that utilizes ultrasound. The lighter the film, the higher the accuracy. 【Benefits of Use】 ◆ High-precision measurement possible with non-destructive non-contact inspection ◆ No need for qualified managers or workers' training and safety management, or applications to related organizations, as it does not use radiation ◆ Achieves high reproducibility with an accuracy of < ±0.5% ◆ Capable of measuring various materials, including chemical composition, color, wet and dry states *Work sample testing is available. Please feel free to consult us. For detailed specifications, please download the PDF.

We handle "Test Systems for Electric Motors." To maintain the high quality of electric motors, which consist of rotors and stators, it is necessary to apply technical methods used in the production process for measurement and inspection. The product lineup from e.d.c. includes systems customized for inline and offline testing that enable various electrical tests during the development and manufacturing stages of electric motors and their components, allowing for the detection of insulation failures. 【Product Lineup】 ■ Stator testers for production lines (winding and hairpin) ■ Test benches for various types of rotors: permanent magnet, re-skewed, and direct winding ■ Automatic EoL motor testers with LOAD/NO LOAD testing ■ Motor load testing and lifespan simulation cycles for laboratories ■ Advanced winding and insulation quality analyzers for laboratories *For more details, please refer to the PDF materials or feel free to contact us.

The "NVHG-EAR" is a testing machine that evaluates surface defects, machining distortions, and abnormal noise behavior in individual components by testing gears under high-speed and high-torque conditions. It operates based on the principle of a single-tooth surface test, where one master gear meshes with the component being inspected, detecting defects in both macro and micro shapes that can cause gear whine and noise phenomena. With a robust granite base frame that is unaffected by external interference and advanced software that allows for high-level settings, it can correlate EOL (End of Line) testing equipment and data. 【Features】 ■ Individual gear single-tooth surface/noise testing ■ Suitable for both gear testing environments and machining sites ■ Maximum rotational speed of 3000 rpm and maximum torque of 40 Nm during testing ■ Good correlation with gear testing analysis equipment and EoL testers ■ High-speed measurement suitable for 100% inspection *For more details, please refer to the PDF document or feel free to contact us.

"OptoCloud EDU" is a solution for inspecting motor stators of electric vehicles, equipped with an effective software package. It collects point cloud data using multiple lasers, reconstructs it in 3D, and further refines it into intuitive images. Line operators can easily verify the results of automatic inspections through images and conduct validations to the desired level of detail. [Features] - Reconstructs 3D models of complex-shaped workpieces - Automatically performs tasks such as measurements and vision inspections - Electronic control of laser positioning - Laser head that is always properly protected *For more details, please refer to the PDF document or feel free to contact us.

"HAIRPINFLASH" is a non-contact measurement system that uses three dedicated high-resolution cameras equipped with a telecentric optical system to eliminate image distortion. By measuring critical parts (head, tail, roof), it controls length, width, and winding, avoiding issues during stator assembly, such as damage to the insulation paper within the stator slots. The processing software identifies the center points of the components, enabling the reproduction of required dimensions. 【Features】 ■ Non-contact measurement technology ■ High speed - measurement time is approximately 5 seconds ■ Flexibility to accommodate various work types ■ Designed for manufacturing environments and laboratories ■ High sensitivity and high precision *For more details, please refer to the PDF materials or feel free to contact us.

OptoFlash achieves high-precision measurements by acquiring and analyzing optical images. It enables fast and accurate measurements in production environments of small parts where high precision is required, such as in automotive, general manufacturing, aerospace, and medical fields. It is particularly suitable for dimension verification of electric motor shafts, electronic connectors, hydraulic circuit components, screws, and more. <Main Features> 1. Ultra-fast - The 2D optical technology enables a reduction in cycle time. - The cycle time is remarkably fast, executing 100 static measurements in just 2 seconds. 2. High flexibility - Capable of measuring a wide variety of shapes, from bolts to small shafts. - Achieves static and dynamic measurements of outer diameter, length, roundness, cylindricity, coaxiality, taper, grooves, chamfers, R (shape), shaft runout, screw dimensions, etc., in just a few seconds. 3. Ease of use - The measurement screen is user-friendly while equipped with multi-level access features, allowing level settings according to the operator's tasks and permissions. - Open loading without doors enables robot compatibility, allowing for automation without the need for an operator. 4. Durability - The fixed position of the 2D sensor eliminates mechanical stress. Measurement performance remains consistently stable over millions of cycles. - The need for maintenance is also minimized.

OptoQuick captures and analyzes optical images to measure various workpieces such as cams, cranks, gears, and drive shafts with high precision and in a short time. <Main Features> 1. High Speed and High Precision - Achieves accurate and stable high-precision measurements in seconds using cutting-edge image processing technology. 2. High Flexibility - Capable of measuring various parts with a single unit, allowing for the production of different workpieces in the same manufacturing area. - Excellent operability, with measurement results that are easy to understand, enabling efficient and rapid work. 3. Multi-Sensor - In addition to optical sensors, it supports measurements of various shapes such as holes, shaft runout, cams, and half-strokes using three types of contact sensors. - Combining contact and non-contact technologies creates significant synergies. 4. Improved Workability - By installing it right next to the manufacturing machine, it reduces unnecessary time spent on moving and verifying parts. - Easily accommodates new parts by simply adding configuration files.

The "M-EET Bench" is a sample holder that can measure the expansion and contraction of electrode materials within electrochemical cells during charge and discharge cycles. It can be easily removed from the bench for assembly and disassembly in a glovebox. It is equipped with two pressure ranges, allowing for the measurement and adjustment of pressure applied to the sample using a load cell (10 to 100 N). 【Features】 - Non-contact transducer for measuring volume changes in electrode materials - Two types of holders (two-electrode cell for overall measurement, three-electrode cell for single electrode measurement) - Pressure applied to the sample can be measured and adjusted with a load cell (10 to 100 N) - Two pressure ranges available - Ambient temperature measurement with a temperature sensor (-10 to 60°C) - Cell sample temperature measurement with a thermocouple *For more details, please refer to the PDF document or feel free to contact us.

The "PROVASET T3LD" is a groundbreaking differential pressure air leak tester that uses differential pressure measurement. By measuring the differential pressure that occurs between the test work and the comparison sample, it enables a reduction in test time and high-sensitivity inspections. Real-time display of measurements and changes to set values can be performed simply and quickly on a touch panel color display. 【Features】 ■ Resolution down to 0.1 Pa (0.001 mbar) ■ 7-inch touch panel display ■ Up to 300 test programs/sequences can be set ■ Built-in pneumatic regulator as standard ■ Digital communication RS232/RS485, USB *For more details, please refer to the PDF document or feel free to contact us. *This product is available for actual machine lending and trials at our Tokyo showroom.

Sensors and controllers using chromatic confocal measurement technology. We offer various options tailored to your work and environment. They are utilized in industries such as automotive, semiconductor, and glass worldwide. <Advantages> - Non-contact technology suitable for measuring soft or opaque materials (e.g., aluminum rolls, copper rolls, lithium-ion battery separators) - Capable of measuring layer thickness from 5µm - Wide measurement range suitable for inline use - High sensitivity and high precision (the reproducibility range of total thickness in actual applications is within 1µm) - Provision of measurement forks or a complete set of gauging equipment - Quick-SPC software option enables statistical processing and data transfer If you have the following challenges, please download the PDF and consult with us. - Variations in work or environment - Synchronization using multiple sensors - Mechanical alignment (tilt or misalignment) - Detailed understanding of measurements - Special applications requiring customization *For more details, please refer to the PDF document or feel free to contact us.

R2R (Roll to Roll) is a series of manufacturing technologies that involve the continuous processing of flexible substrates moving between two rotating rolls, allowing for the continuous construction of film structures using various processes. The scan motor equipped with our fluid dynamic bearing technology (which does not use ball bearings) operates without failure due to wear. Multiple application programs can be set and saved, and temperature variations are automatically corrected by the NO-VAR function. 【Features】 ■ Automatic correction of temperature changes due to the NO-VAR function ■ Permanent self-calibration and excellent linearity ■ Ability to set and save multiple application programs ■ Direct connection to PC, PLC, and NC ■ Reading of orthogonal encoders and synchronization signals *For more details, please refer to the PDF document or feel free to contact us.

By combining a diverse family of optical probes and controllers with various measurement ranges, mechanical dimensions, and measurement specifications, we can meet a wide range of application needs. We offer two models: the single-channel "CPS1" and the dual-channel "CPS2." <Features> - Capable of measuring various materials that can reflect white light (e.g., metals, glass, plastics, coatings, liquids) - Non-contact measurement possible in all cases where contact with the subject is not required - Can measure up to five layers of transparent layers simultaneously with a single optical probe - High measurement accuracy - Replaceable sensors (up to 32 maps can be saved, suitable probes can be used) - 7-inch integrated display - Passive optical probe unaffected by thermal or electrical noise - Easily integrable into any system using SDK and protocol commands - Reduction of measurement spot - Dynamic collection possible through measurements synchronized with an encoder (spatial synchronization) - Capable of measuring roughness *For more details, please refer to the PDF document or feel free to contact us.

"Extruline.XY" is a laser system specially designed for the outer diameter management of extruded products. In addition to diameter measurement and tolerance checks, it can control the automatic extrusion process and detect defects in all diameters along the length of the product. Thanks to non-contact technology, it can measure products that are difficult to measure with traditional contact methods, which could damage the product, as well as high-temperature or soft moving molded products. 【Features】 ■ High-performance feedback enabled by a 2-axis gauge ■ Two functions in one device: diameter control and defect detection ■ Significant material savings: production possible at the lower tolerance limit through extrusion machine control ■ Automatic control function contributes to cost reduction ■ Non-contact measurement for on-machine applications and overall product management *For more details, please refer to the PDF document or feel free to contact us.

"QUADRALINE.XY" is an inline management laser system for rolled/extruded products with a rectangular cross-section. It is based on a two-axis laser gauge installed on the machine, measuring the external dimensions of the product along two directions at 90°. This method allows for the measurement of both height and width along the axis of the rectangular cross-section of the product. Additionally, the "Quadraline.XY software" is preloaded within the Xactum gauge, and thanks to its modular structure, it can meet all operational requirements. 【Features】 ■ Non-contact measurement enabled by laser technology ■ 100% tolerance checks through online applications ■ Significant material savings: production within tolerances through control ■ Automatic control functions help reduce labor costs ■ Improved product quality and reduced waste *For more details, please refer to the PDF document or feel free to contact us.

The "SUPER-MECLAB+.T40" is a high-precision measuring instrument for ultra-high precision outer diameter measurement of workpieces with odd and even blades/grooves. It allows for checking of workpieces with odd blades and grooves. It can be used extremely easily and quickly, reducing inspection time and improving measurement performance. Additionally, it has high flexibility and can measure various components and dimensions without the need for system presets or remastering. 【Features】 ■ Zero error due to hysteresis (reversal error) commonly seen in all dial indicator gauges ■ Non-contact measurement: does not damage or scratch the workpiece ■ Objective and highly reproducible measurement results that do not depend on the operator's skill ■ Capability to check workpieces with odd blades and grooves *For more details, please refer to the PDF document or feel free to contact us.

The X series offers options for both press and rolling applications. The 'X3s (for press)' supports calibration of sensor waveforms with a maximum of 10 points and features an intelligent monitoring system equipped with a high-resolution 9-inch touch display. It is used for process monitoring, enabling optimization of production processes and improvement of work quality. Additionally, it has a positive impact on the entire machine. With multiple counter functions, it allows for detailed management and analysis of production. Furthermore, it can monitor process signals and display peak values, envelope curves, trends, and process quality.

"TTV (Total Thermal Vision)" is an infrared vision system designed to monitor the surface temperature of molds during the die-casting process. The thermographic camera built into the machine applies infrared visual technology to monitor the thermal map of the mold surface in real-time. It visualizes the processing steps and contributes to the optimization of release spray and lubrication processes during die-casting production. Additionally, the system consists of a controller unit and a thermographic camera unit, both designed to operate in particularly harsh foundry environments. 【Features】 ■ Stabilization of quality ■ Reduction of process costs (decrease in the number of waste shots) ■ Extension of mold lifespan ■ Optimization of cycle time ■ Improvement of system efficiency (OEE enhancement) ■ Analysis of process variables and errors ■ Reduction of unexpected process stoppages *Demonstrations are available. Please feel free to inquire. For detailed specifications, please download the PDF and take a look.

SOLARIUS VIKING is a compact and lightweight optical 3D surface roughness and shape measurement device. By using sensors for measurement, it allows for a different approach compared to traditional microscopes. It is particularly suitable for customers facing challenges in measuring the surface roughness and thickness of materials that are thin, soft, and prone to scratches, such as wafers and lithium-ion battery separators. Utilizing advanced sensor technology, it quickly provides 3D surface topography maps and measurement results compliant with international standards. Additionally, its compact design saves space. With easy setup and high operability, it allows for quick configuration of the 3D optical inspection process, contributing to a reduction in operator workload. More measurements can be conducted in a shorter time. 【Suitable for customers with the following challenges】 - Looking to improve visual tasks or manual measurements - Wanting user-friendly equipment for anyone - Needing machine alignment (tilt or misalignment) - Seeking detailed understanding of measurements and data management - Searching for special applications that require customization *We also welcome inquiries regarding sample measurements. Please feel free to contact us.