マーポス List of Products and Services

The "VTS SF-45 Compact" is a non-contact imaging camera tool setter for CNC machines that adapts to limited space within the machine. It has achieved significant miniaturization while maintaining previous measurement performance. An air shutter covers and protects the optical lens, designed with harsh machine environments in mind. *For more details, please refer to the PDF document or feel free to contact us.*

The T25P is based on piezoelectric technology, guaranteeing remarkable accuracy and a repeatability within 0.25 µm (2σ). The T25P is designed to control workpieces with complex surface shapes, such as cutting edges and gears. Furthermore, its design and astonishing precision make it a solution for probing workpieces on polishers and grinders.

The WRP45P/WRP60P is a high-precision probe equipped with a wireless transmission system from Marposs. This probe automatically detects the position of the machine axis, allowing anyone to perform work positioning and high-precision measurements. The T25P, based on piezoelectric technology, guarantees remarkable accuracy and a repeatability of within 0.25 μm (2σ). With its wireless transmission system, the operational range is wide at 15 m, making the WRP45P/WRP60P ideal for large machines. Furthermore, by adopting a modular design, the WRP45P/WRP60P can inspect complex surfaces and deep hole workpieces that are difficult to access by using extensions of up to 1 m in length. The WRP45P/WRP60P operates through a WRI receiver via a 2.4 GHz wireless transmission. It is designed to avoid interference as much as possible with a 79-channel DSSS (Direct Sequence Spread Spectrum) security system.

The "WRSP60" is a wireless communication scanning probe designed for use with machining centers and milling machines. It allows for direct verification of the profile of machined workpieces on the machine, improving quality in the production process and optimizing cycle time. It enables measurements that cannot be achieved with standard touch probes, thereby reducing cycle time. 【Convenience】 ■ High-speed on-machine measurement by the machining machine ■ Improvement of production quality ■ Enhancement of machine productivity ■ Real-time monitoring of production quality ■ Long battery life ■ Easy installation and operation *For more details, please download the PDF or feel free to contact us.

The T series probes achieve optimal unidirectional repeatability. They are ideal for use on sculpted surfaces and surfaces with low complexity. Additionally, they provide optimal spatial isotropy and high repeatability, making them ideal for precise 3D measurements on complex surfaces typically created during the machining of molds, shells, and turbines. These probes employ a mechanical structure, ensuring excellent durability against the effects of machining vibrations and acceleration of machine axes. The T series probes demonstrate reliability and durability even in machining environments that use high-pressure coolant or generate large amounts of chips. This is because the T series features a rich lineup of various models tailored to measurement force and protective structure types. For lathe applications, there are standard types and steel types (S versions).

The MIDA TT probe features excellent isotropy and a high level of repeatability. This enables highly accurate 3D measurements of machined surfaces such as dies, shells, and turbines on milling machines. 【Features】 ○ Optimal Isotropy - Excellent isotropy and high level of repeatability - Enables highly accurate 3D measurements of machined surfaces such as dies, shells, and turbines on milling machines ○ Flexible - Utilizes components of the modular MIDA system, allowing for optimal configurations for each application - The front gasket is made of fabric-covered rubber, providing protection for use in harsh working environments ○ TT25h Probe - A type with higher measuring force compared to the TT25 type - Effective in cases of complex or heavy styluses or when machine vibration levels are high ○ TT60 Probe - Features a large over-travel amount, suitable for large milling machines or boring machines - Also suitable for applications using long styluses ● For more details, please contact us or refer to the catalog.

The TS tool setter line is a compact tool setting application for use with machining centers.

The "MUPS (Marpos Ultra Probing System)" is an innovative touch probe system that dramatically improves performance and the reliability of signal transmission. By incorporating Ultra Wideband (UWB) technology, which operates at a transmission frequency higher than the standard 2.4GHz band, it is unaffected by various signal noise. Additionally, it features extremely high airtightness, allowing it to perform well even under harsh mechanical conditions. 【Features】 ■ High resistance to wireless interference ■ Ultra-compact design of the antenna unit ■ Design with high rigidity ■ Quick and easy setup through a user-friendly app ■ Nearly unlimited number of system installations within the same plant ■ Achieving high cost-effectiveness and reduction of defective products *For more details, please refer to the PDF document or feel free to contact us.

WRS is a wireless probe system designed and developed for large processing machines, 5-axis machining centers, and turning centers. The communication frequency is in the 2.4GHz band, allowing it to be used in most regions of the world.

Marpos has many years of experience in responding to the diverse application requirements in the gauging field, providing various styluses for touch probes and accessories suitable for each application.

The T18 is a compact touch probe suitable for tool detection applications such as NC lathes and machining centers. The TS tool setter line is a compact tool setting application designed for use with machining centers.

Marposs's laser system not only minimizes downtime but also maintains production quality. The protection feature using air tunnel technology optimally reduces noise from chips, coolant, and air, achieving the best signal-to-noise ratio.

Mida software includes probes for work measurement, tool measurement, and laser tool measurement. Each is designed to effectively assist in their respective measurements in a straightforward manner. Additionally, it offers a wide range of applications that enhance production quality and efficiency.

As a result of technological advancements, there may be measuring instruments and control systems equipped on processing machines that can operate but no longer meet requirements in terms of performance, costs, or maintenance. With over 60 years of field experience, Marposs is capable of offering a wide range of products that respond to upgrade requests for the products you are currently using. 【Features】 ○ Highly flexible applications brought by the latest software ○ Performance enhancement and improvement Please contact us for more details.

When the diameter of the grinding wheel is large and the peripheral speed of the grinding wheel is high, even a slight imbalance in the grinding wheel can cause vibrations during rotation, which negatively affects the surface finish of the workpiece and the bearing life of the grinding wheel spindle. The DITTEL balancing system consists of a precisely manufactured mechanical balancing head and a proven balance adjustment control device. It detects imbalance by reading the vibrations detected by an accelerometer during the rotation of the grinding wheel and adjusts by moving the balancing weights manually or automatically. In automatic mode, the controller automatically controls the weights until the set balancing completion value is stabilized or the balance of the grinding wheel is completely maintained (trial and error processing). *Online seminar scheduled! Seminar title: Balancers Supporting High-Precision Grinding Processing and Their Usage - Gear Edition - Date and time: June 21, 2023 (Wednesday) 14:00~15:00 Registration link: https://marposs.zoom.us/webinar/register/8516783430875/WN_k44tjOcNQpOP_ylIE-tv0w

The Marpos balancing line is designed to optimally manage the grinding wheel balancing cycle of the grinder, and it provides a versatile and fast-processing P7 electronic unit system along with a standard library of hardware and software that is easy to configure.

The Marpos A/E sensor line is designed to control the grinding process of grinding machines and the dressing of grinding wheels. It offers a versatile P7 electronic unit system with fast processing capabilities and a standard library of hardware and software that is easy to configure.

Marpos products feature measurement systems designed for work in processing machines or within production lines. The versatile P5/P7 system offers fast processing speeds, easy configuration, and standardized software and hardware, making it the optimal product in these fields.

The TS Tool Setter Line is a compact tool setting application designed for use with machining centers.

The Marpos grinding wheel balancer line and the electronic P7WB balancing system for grinding wheels continuously monitor the condition of the grinding wheels and can instantly correct any imbalance during the cycle. The automatic balancing system, which brings several advantages to the processing machine, allows grinding wheels to be easily and efficiently balanced.

As a monitor on the grinding machine, the detection of acoustic signals generated when the grinding wheel comes into contact with machine parts, workpieces, or dressers contributes to improved productivity.

In-process measurements involve parameters related to product quality, dimensions, shape, surface accuracy, cycle time, and tool wear monitoring. Changes in measurement values during grinding (changes in replacement amount) are compared with the feed speed values of the grinding wheel, and if the limit value is exceeded, the P7ME electronic measurement system automatically outputs a signal to the machine cycle to optimize the process. In the machining process, automatic tool correction is also possible through post-process full or sampling measurements, allowing for monitoring of the process as an optimal static process.

The new P7 electro system is a unique system equipped with multifunctional capabilities related to machining, including in-process, pre-process, and post-process control, as well as monitoring of machine vibrations, automatic balancing of grinding wheels, and control of grinding wheel dressing cycles and gaps.

The measurement values of the workpiece are transmitted in real-time from this Thruvar measurement head to the Marpos P7 amplifier, which outputs control signals to the grinding machine. This output signal is used for rough grinding, fine grinding, finishing, and spark-out as the infeed for the grinding wheel.

Would you like to make use of your old processing machines again? Can those machines meet productivity and technical requirements? Do you want to keep investments as low as possible? Marposs offers a wide range of products for retrofitting applications on used processing machines based on over 60 years of field experience. 【Features】 ○Improvement in efficiency and productivity ○Improvement in safety Please contact us for more details.

Based on years of experience in the field, Marpos is able to offer a wide range of products that meet customer demands for retrofitting and upgrades. 【Features】 ○ By retrofitting older machine designs, there is the potential for improvements in safety, quality, or efficiency, as well as a reduction in investment costs. For more details, please contact us.

UNIMAR is a new measuring head that breaks the conventional wisdom of traditional comparative measuring heads. It offers flexibility that transforms the setup and adjustment operations required for many applications. Additionally, this head is equipped with a data memory device called DATA (Digital Acquisition Tracking of Application), which facilitates the retrieval and tracking of technical data for applications, as well as maintenance records.

Improving productivity and reducing maintenance costs are key factors in considering product costs. The optimal solution is real-time machine control. Controlling the approach speed and dressing amount of the grinding wheel and workpiece during part processing and machine conditions enhances productivity.

The Marpos balancer is an electromechanical balancing system for grinding wheels that improves work surface accuracy, machine lifespan, and productivity in grinding processes.

Marpos offers a variety of AE sensors that meet diverse requirements for continuous monitoring, such as gap operation with grinding wheel stones, dressing detection, and collision detection with workpieces.

The latest grinding technology includes a method that allows all grinding processes to be performed while the crankshaft is held in a center chuck. In traditional grinding processes, specific machines were used for different parts such as journals, pins, rear or flange diameters, and thrust surfaces. However, recent high-precision CNC control systems have begun to process all machining of the crankshaft in a sequential cycle.

An inspection system that simultaneously measures both dimensions and non-destructive defects using a plug gauge that integrates two technologies: air measurement and eddy current.

This measurement head features very compact drive slides in either hydraulic or pneumatic types, allowing for easy configuration of measurement applications even for grinding small precision parts or in cases where space on the table is limited. The MicroAlsar measurement head ensures reliability and performance of cables and connectors even under harsh conditions in factory environments, guaranteeing accurate measurement signals.

It is possible to integrate the operation of the Marpos P7 amplifier system as a user interface in the machine PC section. M.H.I.S. uses the OCX and OPC server of the Windows® operating system to share data from the P7 amplifier with the PC/CNC.

"GEMGP" is an ideal solution for detecting process anomalies during metal cutting with machine tools. We offer multiple monitoring modes: static, dynamic, and area monitoring. It is capable of monitoring tool conditions such as damage, wear, and loss. Furthermore, it supports multi-view functionality, allowing multiple modules to be used simultaneously with a single visualization. 【Features】 ■ Connectable to two sensors for force strain and monitoring ■ Multiple monitoring modes (static, dynamic, area) ■ Tool condition monitoring (damage, wear, loss) ■ Usable with 127 types of cycles ■ Connectable from digital I/O to full machine control *For more details, please refer to the PDF materials or feel free to contact us.

"GEMTP" is a power measurement module suitable for tool and process monitoring to avoid damage to workpieces. It supports 127 types of cycles and can connect to all machine controls via I/O signals. With multiple monitoring strategies (static, dynamic, area), it can be applied to various cutting processes. 【Features】 ■ Single-channel system for drive monitoring ■ Monitoring of tool conditions (breakage, wear, missing) ■ Supports 127 types of cycles ■ Can connect to all machine controls via I/O signals ■ Easy installation in control cabinets *For more details, please refer to the PDF materials or feel free to contact us.

"GEMVM" is a standalone module that enables preventive maintenance of machines, peripheral equipment, and other systems through vibration monitoring and temperature monitoring. By detecting collisions and activating alarms quickly (in less than 1 ms), it maximally protects against damage caused by collisions. Based on available sensor signals and defined processing, it performs predictive maintenance, detects tool imbalance, and conducts simple tool/process monitoring. Additionally, when combined with the VA-3D MG sensor, it can measure up to 3-axis gravitational acceleration. 【Features】 ■ Detects damage to spindle bearings and wear or defects in drive shafts ■ Detects vibrations and tool imbalance during machining processes ■ Minimizes damage ■ Visualization and analysis of measurement data ■ Detects incorrect cutting parameters *For more details, please refer to the PDF document or feel free to contact us.

This catalog is the product catalog for the modular control system 'BLÚ LT' for machine tools, handled by Marpos Co., Ltd. It includes the "System Overview," examples of "Configuration" for 4-slot masters and 2-slot masters, and information about "Master Units." Please feel free to download and take a look. [Contents] ■ System Overview ■ Configuration Examples ■ Master Units ■ Fieldbus ■ ME Nodes *For more details, please refer to the PDF document or feel free to contact us.

"P1dAE" is an entry-level monitoring system for detecting collisions between the grinding wheel and the workpiece, as well as managing the dressing process, which can be considered a standard function of the grinding machine's processing cycle. It inherits features from the P3SE system, including various functions such as signal processing and a method for connecting via machine interfaces. Additionally, we offer three types of display configurations: rack-mounted, standalone, and remote panel display. 【Features】 ■ Air gap eliminator ■ Collision detection monitoring with high-speed stop function for damage reduction ■ Monitoring of the dressing cycle ■ FFT analysis of acoustic emissions ■ Compact, user-friendly, and robust body *For more details, please refer to the PDF document or feel free to contact us.

The "P1DME" provides an economical, space-saving solution for grinding machines that is rich in practicality and reliability by being used in conjunction with the Marpos measuring head. It connects to the Marpos measuring head to control the dimensions of the workpiece being measured during grinding. The gauge features a flat, compact body with a touch screen and cover lens, making it easy to install on all grinding machines for parts processing without notches. Additionally, it boasts excellent resistance to chips, cutting oil, and strong coolants, ensuring robustness to withstand harsh processes. 【Features】 ■ Achieves part manufacturing within tolerances ■ Optimizes cycle time ■ Ensures and maintains continuous productivity ■ Compensates for grinding wheel wear ■ LCD display is 4.3 inches (480×272) capacitive *For more details, please refer to the PDF document or feel free to contact us.

The P1dWB is an entry-level grinding wheel balancing and monitoring system specially designed to meet various requirements related to grinding machine processing. It is possible to control one balancing head of either the FT or ST model and the acoustic sensor built into that head with a single P1dWB amplifier. Additionally, the modernly designed 4.3-inch touchscreen display is not only elegant in appearance but also built to withstand the harsh working environment specific to machine tools. 【Features】 ■ Three types of grinding wheel balancing functions (pre-balancing, manual, automatic) ■ Compatible with all FT or ST balancing heads, whether retraction type or contactless ■ Monitoring is also included in the balancing function (limited to balancing heads with sensors) ■ Spectrum analysis of unbalanced conditions *For more details, please refer to the PDF document or feel free to contact us.

The "P3ME" is a gauge for grinding machines that connects to the Marpos measurement head to control the positioning and dimensions of the workpiece during grinding operations. It provides signals to the machine PLC and makes it easier for operators to visualize the status of the process. Additionally, the dimensional changes of the workpiece during grinding (the speed of change in the amount of material removed) are compared to preset values that have been set in advance, and the control signals are fed back to the grinding feed rate. 【Features】 ■ Production of parts within tolerance ■ Optimization of cycle time ■ No direct operator required ■ Assurance and maintenance of productivity ■ Correction for wheel wear *For more details, please refer to the PDF document or feel free to contact us.

The "P3up" is a gauge designed to be connected directly pin-to-pin as a replacement for the E9 amplifier for grinding machines. It is possible to upgrade from other relay-type gauges (some of which include E5, BLU, etc.). Additionally, the workpiece is measured as a removal amount during the grinding process and compared against control set values that take productivity and quality into consideration. 【Features】 ■ Real-time monitoring of grinding processes with the Marposs measuring head ■ All mechanical components are designed with consideration for harsh operating environments, such as aggressive machining with coolant ■ The protection rating (IP) of the Marposs measuring head is suitable for the machining environment ■ Designed to be connected directly pin-to-pin as a replacement for the E9 amplifier *For more details, please refer to the PDF materials or feel free to contact us.

The "SUPER-MECLAB+.T40" is a high-precision measuring instrument for ultra-high precision outer diameter measurement of workpieces with odd and even blades/grooves. It allows for checking of workpieces with odd blades and grooves. It can be used extremely easily and quickly, reducing inspection time and improving measurement performance. Additionally, it has high flexibility and can measure various components and dimensions without the need for system presets or remastering. 【Features】 ■ Zero error due to hysteresis (reversal error) commonly seen in all dial indicator gauges ■ Non-contact measurement: does not damage or scratch the workpiece ■ Objective and highly reproducible measurement results that do not depend on the operator's skill ■ Capability to check workpieces with odd blades and grooves *For more details, please refer to the PDF document or feel free to contact us.

"SUPER-MECLAB+.X" is a high-precision measuring instrument for ultra-high precision diameter measurement. It employs NO-VAR technology, ensuring no measurement drift due to temperature changes. Through feed measurement allows for easy and quick multi-diameter measurement. Additionally, it enables checking multiple dimensions for high flexibility in measurement, allowing users to choose from various measurement types. 【Features】 ■ Capable of measuring details that cannot normally be detected ■ Can measure various components and dimensions without remastering the gauge ■ Reduces inspection time and improves measurement performance ■ Provides objective and highly reproducible measurement results that do not depend on the operator's skill ■ Non-contact measurement that does not damage or scratch the workpiece *For more details, please refer to the PDF materials or feel free to contact us.