マーポス Product Lineup

The "VTS WF (Wide Field)" is a non-contact imaging camera tool setter optimized for measuring special tools that are crucial for ultra-high precision machining on CNC machines. It is specifically designed for applications in high-precision turning centers and lathes. Depending on the frame range size, it can measure tools with a diameter of up to 2.9 mm for double-sided and up to 80 mm for single-sided. An air shutter covers and protects the optical lens, designed with consideration for harsh machine environments. The camera tool setter can also be used to measure complex-shaped tools and grinding tools, such as grinding wheels, which are difficult to measure with other tool setters. It enables the measurement and management of tools that require high quality and machining precision, which have previously been challenging to automate (unmanned), contributing to increased production efficiency and reduced labor. *For more details, please refer to the PDF document or feel free to contact us.*

The "MUPS (Marpos Ultra Probing System)" is an innovative touch probe system that dramatically improves performance and the reliability of signal transmission. By incorporating Ultra Wideband (UWB) technology, which operates at a transmission frequency higher than the standard 2.4GHz band, it is unaffected by various signal noise. Additionally, it features extremely high airtightness, allowing it to perform well even under harsh mechanical conditions. 【Features】 ■ High resistance to wireless interference ■ Ultra-compact design of the antenna unit ■ Design with high rigidity ■ Quick and easy setup through a user-friendly app ■ Nearly unlimited number of system installations within the same plant ■ Achieving high cost-effectiveness and reduction of defective products *For more details, please refer to the PDF document or feel free to contact us.

The T25P is based on piezoelectric technology, guaranteeing remarkable accuracy and a repeatability within 0.25 µm (2σ). The T25P is designed to control workpieces with complex surface shapes, such as cutting edges and gears. Furthermore, its design and astonishing precision make it a solution for probing workpieces on polishers and grinders.

The WRP45P/WRP60P is a high-precision probe equipped with a wireless transmission system from Marposs. This probe automatically detects the position of the machine axis, allowing anyone to perform work positioning and high-precision measurements. The T25P, based on piezoelectric technology, guarantees remarkable accuracy and a repeatability of within 0.25 μm (2σ). With its wireless transmission system, the operational range is wide at 15 m, making the WRP45P/WRP60P ideal for large machines. Furthermore, by adopting a modular design, the WRP45P/WRP60P can inspect complex surfaces and deep hole workpieces that are difficult to access by using extensions of up to 1 m in length. The WRP45P/WRP60P operates through a WRI receiver via a 2.4 GHz wireless transmission. It is designed to avoid interference as much as possible with a 79-channel DSSS (Direct Sequence Spread Spectrum) security system.

The "WRSP60" is a wireless communication scanning probe designed for use with machining centers and milling machines. It allows for direct verification of the profile of machined workpieces on the machine, improving quality in the production process and optimizing cycle time. It enables measurements that cannot be achieved with standard touch probes, thereby reducing cycle time. 【Convenience】 ■ High-speed on-machine measurement by the machining machine ■ Improvement of production quality ■ Enhancement of machine productivity ■ Real-time monitoring of production quality ■ Long battery life ■ Easy installation and operation *For more details, please download the PDF or feel free to contact us.

WRS is a wireless probe system designed and developed for large processing machines, 5-axis machining centers, and turning centers. The communication frequency is in the 2.4GHz band, allowing it to be used in most regions of the world.

The MIDA ARM system is a contact-type tool setter application that allows you to set tools in lathes and turning centers of any size, and can be used to check their wear and integrity. The MIDA ARM detects tool coordinates with high precision. By instantly feeding the measurement values back to the machine, it eliminates human errors that can occur when manually entering data. Using the MIDA ARM eliminates the need to identify worn tools and reduces the number of tool settings and changeovers during the process.

The T series probes achieve optimal unidirectional repeatability. They are ideal for use on sculpted surfaces and surfaces with low complexity. Additionally, they provide optimal spatial isotropy and high repeatability, making them ideal for precise 3D measurements on complex surfaces typically created during the machining of molds, shells, and turbines. These probes employ a mechanical structure, ensuring excellent durability against the effects of machining vibrations and acceleration of machine axes. The T series probes demonstrate reliability and durability even in machining environments that use high-pressure coolant or generate large amounts of chips. This is because the T series features a rich lineup of various models tailored to measurement force and protective structure types. For lathe applications, there are standard types and steel types (S versions).

The MIDA TT probe features excellent isotropy and a high level of repeatability. This enables highly accurate 3D measurements of machined surfaces such as dies, shells, and turbines on milling machines. 【Features】 ○ Optimal Isotropy - Excellent isotropy and high level of repeatability - Enables highly accurate 3D measurements of machined surfaces such as dies, shells, and turbines on milling machines ○ Flexible - Utilizes components of the modular MIDA system, allowing for optimal configurations for each application - The front gasket is made of fabric-covered rubber, providing protection for use in harsh working environments ○ TT25h Probe - A type with higher measuring force compared to the TT25 type - Effective in cases of complex or heavy styluses or when machine vibration levels are high ○ TT60 Probe - Features a large over-travel amount, suitable for large milling machines or boring machines - Also suitable for applications using long styluses ● For more details, please contact us or refer to the catalog.

The TS tool setter line is a compact tool setting application for use with machining centers.

Marpos has many years of experience in responding to the diverse application requirements in the gauging field, providing various styluses for touch probes and accessories suitable for each application.

The T18 is a compact touch probe suitable for tool detection applications such as NC lathes and machining centers. The TS tool setter line is a compact tool setting application designed for use with machining centers.

Marposs's laser system not only minimizes downtime but also maintains production quality. The protection feature using air tunnel technology optimally reduces noise from chips, coolant, and air, achieving the best signal-to-noise ratio.

Mida software includes probes for work measurement, tool measurement, and laser tool measurement. Each is designed to effectively assist in their respective measurements in a straightforward manner. Additionally, it offers a wide range of applications that enhance production quality and efficiency.

The TS Tool Setter Line is a compact tool setting application designed for use with machining centers.

When the diameter of the grinding wheel is large and the peripheral speed of the grinding wheel is high, even a slight imbalance in the grinding wheel can cause vibrations during rotation, which negatively affects the surface finish of the workpiece and the bearing life of the grinding wheel spindle. The DITTEL balancing system consists of a precisely manufactured mechanical balancing head and a proven balance adjustment control device. It detects imbalance by reading the vibrations detected by an accelerometer during the rotation of the grinding wheel and adjusts by moving the balancing weights manually or automatically. In automatic mode, the controller automatically controls the weights until the set balancing completion value is stabilized or the balance of the grinding wheel is completely maintained (trial and error processing). *Online seminar scheduled! Seminar title: Balancers Supporting High-Precision Grinding Processing and Their Usage - Gear Edition - Date and time: June 21, 2023 (Wednesday) 14:00~15:00 Registration link: https://marposs.zoom.us/webinar/register/8516783430875/WN_k44tjOcNQpOP_ylIE-tv0w

The latest grinding technology includes a method that allows all grinding processes to be performed while the crankshaft is held in a center chuck. In traditional grinding processes, specific machines were used for different parts such as journals, pins, rear or flange diameters, and thrust surfaces. However, recent high-precision CNC control systems have begun to process all machining of the crankshaft in a sequential cycle.

An inspection system that simultaneously measures both dimensions and non-destructive defects using a plug gauge that integrates two technologies: air measurement and eddy current.

This measurement head features very compact drive slides in either hydraulic or pneumatic types, allowing for easy configuration of measurement applications even for grinding small precision parts or in cases where space on the table is limited. The MicroAlsar measurement head ensures reliability and performance of cables and connectors even under harsh conditions in factory environments, guaranteeing accurate measurement signals.

"GEMGP" is an ideal solution for detecting process anomalies during metal cutting with machine tools. We offer multiple monitoring modes: static, dynamic, and area monitoring. It is capable of monitoring tool conditions such as damage, wear, and loss. Furthermore, it supports multi-view functionality, allowing multiple modules to be used simultaneously with a single visualization. 【Features】 ■ Connectable to two sensors for force strain and monitoring ■ Multiple monitoring modes (static, dynamic, area) ■ Tool condition monitoring (damage, wear, loss) ■ Usable with 127 types of cycles ■ Connectable from digital I/O to full machine control *For more details, please refer to the PDF materials or feel free to contact us.

"GEMTP" is a power measurement module suitable for tool and process monitoring to avoid damage to workpieces. It supports 127 types of cycles and can connect to all machine controls via I/O signals. With multiple monitoring strategies (static, dynamic, area), it can be applied to various cutting processes. 【Features】 ■ Single-channel system for drive monitoring ■ Monitoring of tool conditions (breakage, wear, missing) ■ Supports 127 types of cycles ■ Can connect to all machine controls via I/O signals ■ Easy installation in control cabinets *For more details, please refer to the PDF materials or feel free to contact us.

"GEMVM" is a standalone module that enables preventive maintenance of machines, peripheral equipment, and other systems through vibration monitoring and temperature monitoring. By detecting collisions and activating alarms quickly (in less than 1 ms), it maximally protects against damage caused by collisions. Based on available sensor signals and defined processing, it performs predictive maintenance, detects tool imbalance, and conducts simple tool/process monitoring. Additionally, when combined with the VA-3D MG sensor, it can measure up to 3-axis gravitational acceleration. 【Features】 ■ Detects damage to spindle bearings and wear or defects in drive shafts ■ Detects vibrations and tool imbalance during machining processes ■ Minimizes damage ■ Visualization and analysis of measurement data ■ Detects incorrect cutting parameters *For more details, please refer to the PDF document or feel free to contact us.

This catalog is the product catalog for the modular control system 'BLÚ LT' for machine tools, handled by Marpos Co., Ltd. It includes the "System Overview," examples of "Configuration" for 4-slot masters and 2-slot masters, and information about "Master Units." Please feel free to download and take a look. [Contents] ■ System Overview ■ Configuration Examples ■ Master Units ■ Fieldbus ■ ME Nodes *For more details, please refer to the PDF document or feel free to contact us.

"P1dAE" is an entry-level monitoring system for detecting collisions between the grinding wheel and the workpiece, as well as managing the dressing process, which can be considered a standard function of the grinding machine's processing cycle. It inherits features from the P3SE system, including various functions such as signal processing and a method for connecting via machine interfaces. Additionally, we offer three types of display configurations: rack-mounted, standalone, and remote panel display. 【Features】 ■ Air gap eliminator ■ Collision detection monitoring with high-speed stop function for damage reduction ■ Monitoring of the dressing cycle ■ FFT analysis of acoustic emissions ■ Compact, user-friendly, and robust body *For more details, please refer to the PDF document or feel free to contact us.

The "P1DME" provides an economical, space-saving solution for grinding machines that is rich in practicality and reliability by being used in conjunction with the Marpos measuring head. It connects to the Marpos measuring head to control the dimensions of the workpiece being measured during grinding. The gauge features a flat, compact body with a touch screen and cover lens, making it easy to install on all grinding machines for parts processing without notches. Additionally, it boasts excellent resistance to chips, cutting oil, and strong coolants, ensuring robustness to withstand harsh processes. 【Features】 ■ Achieves part manufacturing within tolerances ■ Optimizes cycle time ■ Ensures and maintains continuous productivity ■ Compensates for grinding wheel wear ■ LCD display is 4.3 inches (480×272) capacitive *For more details, please refer to the PDF document or feel free to contact us.

The P1dWB is an entry-level grinding wheel balancing and monitoring system specially designed to meet various requirements related to grinding machine processing. It is possible to control one balancing head of either the FT or ST model and the acoustic sensor built into that head with a single P1dWB amplifier. Additionally, the modernly designed 4.3-inch touchscreen display is not only elegant in appearance but also built to withstand the harsh working environment specific to machine tools. 【Features】 ■ Three types of grinding wheel balancing functions (pre-balancing, manual, automatic) ■ Compatible with all FT or ST balancing heads, whether retraction type or contactless ■ Monitoring is also included in the balancing function (limited to balancing heads with sensors) ■ Spectrum analysis of unbalanced conditions *For more details, please refer to the PDF document or feel free to contact us.

The "P3ME" is a gauge for grinding machines that connects to the Marpos measurement head to control the positioning and dimensions of the workpiece during grinding operations. It provides signals to the machine PLC and makes it easier for operators to visualize the status of the process. Additionally, the dimensional changes of the workpiece during grinding (the speed of change in the amount of material removed) are compared to preset values that have been set in advance, and the control signals are fed back to the grinding feed rate. 【Features】 ■ Production of parts within tolerance ■ Optimization of cycle time ■ No direct operator required ■ Assurance and maintenance of productivity ■ Correction for wheel wear *For more details, please refer to the PDF document or feel free to contact us.

The "P3up" is a gauge designed to be connected directly pin-to-pin as a replacement for the E9 amplifier for grinding machines. It is possible to upgrade from other relay-type gauges (some of which include E5, BLU, etc.). Additionally, the workpiece is measured as a removal amount during the grinding process and compared against control set values that take productivity and quality into consideration. 【Features】 ■ Real-time monitoring of grinding processes with the Marposs measuring head ■ All mechanical components are designed with consideration for harsh operating environments, such as aggressive machining with coolant ■ The protection rating (IP) of the Marposs measuring head is suitable for the machining environment ■ Designed to be connected directly pin-to-pin as a replacement for the E9 amplifier *For more details, please refer to the PDF materials or feel free to contact us.

Improving productivity and reducing maintenance costs are key factors in considering product costs. The optimal solution is real-time machine control. Controlling the approach speed and dressing amount of the grinding wheel and workpiece during part processing and machine conditions enhances productivity.

Contact measurement is an ideal solution for process control applications in grinding machines. The 'UNIMAR' measurement head is a combination of traditional pre-process/in-process/post-process gauges. It serves as a fundamental component when configuring applications within the machine. With a wide range of models available, it can be used for various types of applications while maintaining excellent measurement performance specifications. Additionally, this product is ideal for use in various types of grinding environments. These measurement heads are designed for easy operation and maintenance, making them accessible for anyone to use. 【Features】 - Ideal for use in various types of grinding environments - Designed for easy operation and maintenance - Supports various types of applications while maintaining excellent measurement performance specifications *For more details, please refer to the PDF materials or feel free to contact us.

Our company has developed the 'PROTOMAR' diameter measurement head to meet the increasing quality demands in the manufacturing of medium to large workpieces such as brooches, railway vehicle axles, printing rolls, and milling rollers, used both during and after the grinding process. A major feature is that it is a gauge for absolute value measurement. Therefore, there is no need for special zero-setting; it can measure various diameters within the set measurement range simply by calibrating with a known master. The measurement range is set according to the type and dimensions of various workpieces. 【Features】 ■ Gauge for absolute value measurement ■ No need for special zero-setting ■ Capable of measuring various diameters within the set measurement range ■ Set according to various workpiece types and dimensions ■ Accuracy and repeatability errors are minimized to the absolute minimum *For more details, please refer to the related link page or feel free to contact us.

"BLU" is an innovative modular machine tool monitoring/process control system. This system is the result of 50 years of experience in managing and optimizing machine tool work processes. It consists of a series of connected functional nodes. These functional nodes form a unique network using a single bus managed by a master node, and are typically installed within the machine's cabinet. 【Features】 ■ Interactive creation of operating cycle programs ■ Simple display format and easy operation ■ Composed of a series of connected functional nodes ■ The result of 50 years of experience in managing and optimizing machine tool work processes ■ Designed to maximize integration with machine tools *For more details, please refer to the PDF materials or feel free to contact us.

The new electronic gauge "P1DME" connects to the Marpos measuring head, providing an economical, compact, practical, and reliable solution for grinding machines. This product controls workpiece dimensions during the grinding process and is flat and compact. It features a touch screen with a cover lens on the surface. It can be easily installed on any grinding machine and controls continuous surface work. This new human interface is intuitive, making daily tasks easier. 【Features】 ■ Controls workpiece dimensions during the grinding process ■ Flat and compact ■ Equipped with a touch screen with a cover lens on the surface ■ Easily installed on any grinding machine and controls continuous surface work *For more details, please refer to the PDF document or feel free to contact us.

"P1DWB" is a basic system for balancing grinding wheel spindles and process monitoring. In both FT and ST models, a single balancing head and built-in acoustic sensor (if applicable) are centrally managed. It is not only backward compatible with E78/E82 electronic units but also performs pre-balancing and unbalance spectrum analysis. 【Features】 ■ Equipped with multi-level login functionality for secure management of data and settings ■ Automatic diagnostic function ensures rapid resolution of issues ■ Can be installed externally on machine tools ■ Can also be integrated into the control panel *For more details, please refer to the PDF document or feel free to contact us.

The "P3DME" allows for the measurement of workpieces immediately after processing by connecting to the Marpos measurement head in a flexible, practical, and reliable manner. It enables the verification of the processing state and the immediate transmission of correction information to the processing machine. Additionally, it is very compact, and the touch panel uses a cover lens, making it easy to install on processing machines or dedicated measurement benches. 【Features】 ■ Guarantees that the processed workpiece is within manufacturing tolerance limits ■ Optimization of cycle time ■ Correction of processing machines ■ Realization of quick investment returns through increased productivity ■ Interfaces available for various industrial protocols *For more details, please refer to the PDF document or feel free to contact us.

The "Acoustic Emission Sensor" is a product that enables monitoring and control of dressing and grinding processes, which can affect the quality of the workpiece, tool wear, and the condition of the machine itself. Our company offers a wide range of high-sensitivity fixed or rotating AE sensors that can detect even slight changes in signals. By utilizing these sensors, not only can you maximize the productivity of your machines, but you can also achieve cost reductions. 【Features】 ■ Production management ■ Grinding control and reduction of cycle time ■ Collision detection to avoid damage to grinding wheels and machines ■ Reduction of maintenance costs and overall expenses ■ Improvement of the lifespan of machine components *For more details, please refer to the PDF document or feel free to contact us.

The "WRG" is a high-precision automatic gauge for measuring the diameters of cylinders, crank pins, and camshaft bores. It is ideal for use in machining centers and transfer lines in large-scale mass production environments. Measurements are conducted directly within the machine. It operates automatically and is completely independent of the axis. 【Features】 ■ Capable of measuring bores from a few mm up to a maximum of 200 mm ■ Exhibits astonishing flexibility while guaranteeing the same level of precision ■ Manages up to 8 transducers with a single gauge ■ Can measure different sections with one system ■ Achieves remarkable versatility at a low cost ■ Equipped with protective devices in case of a frontal collision *For more details, please refer to the PDF document or feel free to contact us.

This document provides information about the "Artis Smart Monitoring Solution" in the context of machines, work, and FACTORY 4.0. It introduces an overview and features of the "Artis Smart Monitoring Solution," the product matrix of "GENIOR MODULAR," and tool/process monitoring. Additionally, it includes information on "machine condition monitoring" and the software "C-THRU4.0," so please feel free to read through it. [Contents (partial)] ■ Artis Smart Monitoring Solution ■ Simple integration of GENIOR MODULAR ■ GENIOR MODULAR product matrix ■ GENIOR MODULAR tool/process monitoring ■ GENIOR MODULAR base module *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce our tool and process monitoring system, 'GEMCPU'. The modular system utilizes all relevant process signals and data from machine tools, reacting in real-time after an event occurs. The system captures digital measurement data via a fieldbus interface or sensors, evaluates the data based on multiple criteria, and visualizes the process transparently. Trend or alarm reports enable users to optimize processes and produce more efficiently. 【Features】 ■ An economical solution even for simple applications ■ Can acquire up to 16 real-time measurement signals on up to 10 NC channels in parallel with the process ■ Virtually no need for troublesome adjustments or re-calibrations of the machine ■ Process signals are recorded and can be monitored online or offline * You can view the English version related link page. * For more details, please refer to the PDF materials or feel free to contact us.

"GEMCMS" is a highly efficient tool designed to minimize damage caused by collisions. It reduces crash detection time to under 1ms, allowing for valuable time savings and enabling the execution of stop commands in an even shorter time. Additionally, special sensors detect any slight μ-range distortions within the machine structure caused by forces acting on each axis of the spindle. [Features] ■ Minimizes subsequent damage due to programming, setup, and operational errors ■ Reaction time is under 1ms, faster than any NC overload device ■ Capable of detecting both severe collisions and non-impact (quasi-static) collisions ■ Extends machine lifespan ■ Increases machine operating rate *For more details, please refer to the PDF document or feel free to contact us.

"GEMAMS" is a collision detection system that detects collisions during the autonomous operation of machine tools and robots using connected acceleration sensors. If the limit of a hard stop (such as an emergency stop) is exceeded, a stop signal is issued within 1 millisecond. This allows for the avoidance or minimization of damage to the machinery. Additionally, we also offer "GEMCMS," which detects collisions during autonomous operation or manual operation using piezoelectric force sensors. 【Features】 ■ 1 to 3-axis acceleration sensors can be connected via IEPE interface (standard specification) ■ All events are stored in event memory ■ Three operation modes ■ Three different limits can be set for each mode ■ Frequency analysis through FT evaluation *For more details, please refer to the PDF document or feel free to contact us.

"GEMRO02" is a tool holder runout detection system that provides ideal protection against unexpected machining errors by quickly and reliably identifying chips on the spindle check after ATC operation. By integrating with machine control, it allows for repeated tool changes (including cleaning) without operator intervention. It is equipped with 100% stainless steel sensors that are resistant to coolant. It is compatible with various tool holders and offers reliable functionality even on interrupted surfaces (notches). 【Features】 ■ Wide measurement range ■ Sensor distance to tool holder: 0.5 to 1.9 mm ■ Measurement time: 400 ms ■ Two types of runout alarms (Warning, Runout) ■ Sensor position deviation alarm ■ Black box for alarm recording *For more details, please refer to the PDF document or feel free to contact us.

The "Grindline+.X Laser System" is designed to measure the outer diameter of products manufactured by centerless grinding machines (such as electric drive motors and parts without center holes with multiple diameters) on the production line. The patented self-calibrating device guarantees permanent gauge accuracy without the need for remastering. 【Features】 ■ Through-feed measurement of up to 10 items ■ Alarm output for part sorting and tolerance checks ■ Real-time grinding process adjustments ■ Processing and printing of statistical reports ■ Interface with remote computers ■ NO-VAR technology: temperature compensation function (reducing the impact of room temperature changes) *For more details, please refer to the PDF document or feel free to contact us.

The "Grindline.X Laser System" is designed to measure the outer diameter of products manufactured by through-feed, centerless grinding machines, such as pins, shock absorber rods, and steering racks, on the production line. With a wide measurement range and dedicated data processing software, this system can measure a large number of parts with varying shapes and dimensions without special operations. 【Features】 ■ Through-feed measurement and display of measurement diameter ■ Alarm output for part sorting and tolerance checks ■ Real-time grinding process adjustments ■ Processing and printing of statistical reports ■ Interface with remote computers ■ NO-VAR technology: temperature compensation function (reducing the impact of room temperature changes) *For more details, please refer to the PDF materials or feel free to contact us.