アイ・ティー・エス・ジャパン List of Products and Services

The "MV 3000 Basic" is a Mooney viscometer for testing rubber compounds. It conducts vulcanization tests of rubber at fixed temperatures and speeds based on the viscosity of polymers and ISO 289:2005/ASTM D 1646/DIN 53525, Parts 1–4. The device is designed for direct control via a PC, with test control, data collection, and analysis performed using the included "MonControl." The rotation is precisely controlled at 2 revolutions per minute by a gear-driven motor, and the protection circuits for motor overloads and other issues are well-equipped. 【Features】 ■ Capable of evaluating quality control data, vulcanization status, and vulcanization characteristics in a single test ■ Improvement of defective products and yield ■ Increased efficiency of processing processes ■ Shortening and simplifying the development cycle ■ No prior sample processing required *For more details, please refer to the PDF materials or feel free to contact us.

The "V-MV 3000" is a Mooney viscometer that tests rubber compounds at rotor speeds ranging from 0 to 50 rpm. The device is designed for direct control via a PC, with test control, data collection, and analysis conducted using the included "MonControl" software. The device comes with two calibration weights, allowing for complete device calibration through the "MonControl" software. 【Features】 ■ Improvement of defective products and yield ■ Increased efficiency of processing processes ■ Shortening and simplifying the development cycle ■ Analysis software: intuitive and simple operability ■ No prior sample processing required *For more details, please refer to the PDF materials or feel free to contact us.

The "Disperse Tester 3000" is a rubber filler dispersion testing machine that comes with calibration samples for the device. Using digital image processing technology, it can measure the size and ratio of clumped areas without dispersion in seconds, allowing for quantitative evaluation. It automatically compares against the user's reference scale or standard reference images and classifies them according to the set method. 【Features】 ■ Fully compliant with ASTM D-7723 and ISO 11345 tests ■ Includes a cutting cutter for cured samples ■ Comes with calibration samples for the device ■ Adjustable brightness, contrast, and exposure ■ Focus is computer-controlled *For more details, please refer to the PDF document or feel free to contact us.

The "RD 3000" is a density measurement device for non-sulfur rubber that does not require water. Samples are placed on the built-in electronic scale of the device, and only stable weight values are used. The sample is inserted into the measurement barrel and compressed. Once the compression piston reaches a stable pressure value, the air surrounding the sample is considered to be eliminated, resulting in the sample's specific volume. 【Features】 ■ Fully automatic measurement of the density of rubber compounds ■ Test sequence is automatic ■ All measurements of weight scale and piston length are built-in ■ Zero point correction and weight calibration are performed automatically *For more details, please refer to the PDF document or feel free to contact us.

The "LP3000 Series" is a hydraulic lab press designed for vulcanizing rubber samples for laboratory testing, contributing to stable measurement reproducibility. It complies with international standards such as ISO, ASTM, DIN, and GB. Additionally, it meets the stringent temperature accuracy set by the ISO TC45 Working Group with the optional temperature accuracy of ±0.5℃. It features a closed-circuit low-noise hydraulic system, with a low oil volume requirement of 8-15 liters and a maximum generated pressure of 40MPa (400bar). 【Features】 ■ High stability with a robust four-column design ■ Stainless steel press platens and tension bars ■ Digital PID temperature control ■ Air-operated front safety shield ■ Control via a 5" color touch panel LCD *For more details, please refer to the PDF materials or feel free to contact us.

The "VP3000" is a pneumatic press that easily vulcanizes and processes rubber samples under the same conditions. It is a tabletop model equipped with a 5-inch touchscreen that allows for easy setting and monitoring of vulcanization time, temperature display, gas release cycles, and more. With a simple configuration that does not require a PC, it presses samples of various shapes and thicknesses with the precision required for laboratory vulcanization presses. We also accept the production of standard press molds as well as custom press molds tailored to customer specifications. 【Features】 ■ Easily vulcanizes and processes rubber samples under the same conditions ■ Tabletop design ■ Equipped with a 5-inch touchscreen ■ Allows for setting and monitoring of vulcanization time, temperature display, gas release cycles, etc. ■ Designed for simplicity with a single button start *For more details, please refer to the PDF document or feel free to contact us.

The "CP 3000" is a tabletop sample molding cutter for rubber compounds used in research applications. The bale is placed on a roller conveyor, pushed to the desired cutting length, and then cutting can begin simply by pressing two safety buttons. The cutting area is covered with transparent plexiglass. Only compressed air is required, and no power supply is needed. The structure of the device complies with all safety standards and guidelines. 【Features】 ■ Tabletop sample molding for rubber compounds ■ Cutting area covered with transparent plexiglass ■ Structure of the device complies with all safety standards and guidelines ■ A compact version, the CP3000 Compact, is also available *For more details, please refer to the PDF document or feel free to contact us.

It is easy to cut out high-precision samples for the Mooney viscosity test. The cutter features a double compressed air cylinder system. For safety, it is equipped with a start switch that requires both hands to operate. Mooney viscosity samples are cut in two steps.

The cutter is a double compressed air cylinder system. Therefore, it can always maintain a constant sample volume. The volume can be easily adjusted using the adjustment knob under the stamp. Additionally, for safety, it is equipped with a start switch that requires both hands to operate. Samples for the rheometer are cut out in two steps.

Montec Corporation offers a wide range of rubber testing machines, including rubber rheometers and filler dispersion testers, providing comprehensive solutions for quality control. We also have many unique products such as sample cutters and lab presses. 【Product Lineup】 ◎ Curing Testers ◎ Dynamic Measurement + Curing Testers ◎ Auto Samplers ◎ Fully Automatic QC Cells ◎ Carbon Dispersion Meters ◎ Mooney Viscometers ◎ Hardness and Density Measurement Instruments ◎ Lab Presses ◎ Sample Cutters ◎ Density and Specific Gravity Meters ◎ Specific Gravity Measurement Devices for Uncured Rubber ◎ Hardness Meters ◎ Automatic Hardness Testers ◎ Durability and Fatigue Testers ◎ Rebound Testers ◎ Abrasion Testers ◎ Cutting Testers ◎ Plasticity Meters ◎ Aging Ovens for Plasticity Testing ◎ Compression Permanent Deformation Measurement Fixtures For more details on each product, please download the catalog.

The P-VS 3000 is a rubber sample cutter that can be started using only compressed air.

The "D-RPA 3000" is a dynamic rubber process analysis device that measures the viscoelasticity of elastomers and rubber compounds before, during, and after vulcanization. It comes standard with a cooling mechanism that uses a two-channel compressed air system, allowing independent cooling of the upper and lower dies. This enables rapid control of the sample temperature, and users can select between regular air or pre-cooled compressed air. 【Features】 ■ Minus 40°C liquid cooling chiller (optional) ■ In-house developed closed-loop digital drive ■ Cavity pressure control system ■ Shortening and simplifying the development cycle ■ Reducing lead time for batch release *For more details, please refer to the PDF materials or feel free to contact us.

The "MDR 3000" is a rotorless rheometer that tests rubber compounds with oscillation amplitudes ranging from 0.01° to 5°. Based on the measurement results, it is possible to obtain accurate information on "processability," "vulcanization characteristics," "vulcanization speed," and "properties of the compound after vulcanization." By combining it with the analysis software "MonControl," users can flexibly configure programs and arbitrary test sequences tailored to their specifications, allowing for the programming of individual characteristics such as "isothermal tests" and "non-isothermal tests," as well as combination characteristics. 【Features】 ■ Reduction of measurement costs ■ Shortening of batch release times ■ Evaluation of quality control data, vulcanization status, vulcanization characteristics, etc., in a single test ■ Improvement of defective products and yield ■ Shortening and simplification of the development cycle *For more details, please refer to the PDF document or feel free to contact us.

The "MDR 3000 Professional" is a rotorless rheometer that tests rubber compounds with an oscillation amplitude of up to 20° and an oscillation frequency ranging from 0.001Hz to 33Hz. It is designed to measure the viscoelasticity of elastomers and rubber compounds before, during, and after curing. It can test a full range of rheometer parameters in a single unit. By combining it with the analysis software "MonControl," users can flexibly configure programs and arbitrary test sequences tailored to their specifications. 【Features】 ■ Shortened lead times for batch release ■ Ability to evaluate quality control data, curing state, curing characteristics, etc., in a single test ■ Improvement of defective products and yield ■ Enhanced efficiency of processing processes ■ Analysis software: Intuitive and simple operation, requiring no prior experience *For more details, please refer to the PDF document or feel free to contact us.

The "H&D 3000" is a device that automatically measures the Shore hardness and density of rubber composite materials. It automates the previously separate measurements of Shore hardness and material density, achieving labor savings. It is also equipped with an automatic loading tray for automatic measurements. Measurement heads for Shore hardness A, D, or IRHD (as an option) are available. (Multiple heads can be mounted.) 【Features】 ■ Two operation modes are selectable: repeat and magazine exchange. ■ Test results can be evaluated and visually confirmed using MonDevice software. ■ Automatic exchange of sample magazines can also be set as an option. ■ Filling and draining of the measurement chamber is performed by a built-in pump. ■ Sorting of good and defective items into separate containers can also be set as an option. *For more details, please refer to the PDF materials or feel free to contact us.

The "D-MDR 3000" is a dynamic rubber process analysis device designed to measure the viscoelasticity of elastomers and rubber compounds before, during, and after vulcanization. It features air cooling, adjustable oscillation angles, and can measure frequencies from 0.001 Hz to 100 Hz. Designed to test a full range of rheometer parameters in a single unit, it also evaluates the fundamental properties and final properties of polymers or raw materials and vulcanized compounds. 【Features】 ■ Reduction of measurement costs ■ Improvement of defective products and yield ■ Increased efficiency of processing processes ■ Shortening and simplifying the development cycle ■ No need for pre-sample processing *For more details, please refer to the PDF document or feel free to contact us.

The "MDR 3000 Basic" is a rotor-less rheometer that tests rubber compounds with oscillation amplitudes of 0.2°, 0.5°, 1°, and 3°. By combining it with the analysis software "MonControl," users can flexibly configure programs and arbitrary test sequences tailored to their specifications, allowing for the programming of individual properties such as "tensile" and combination properties. It comes standard with a cooling mechanism that uses a two-channel compressed air system, independently cooling the upper and lower dies. 【Features】 ■ Reduction of measurement costs ■ Shortening of batch release times ■ Improvement of processing efficiency ■ Shortening and simplification of development cycles ■ Analysis software: Intuitive and simple operation, requiring no prior experience *For more details, please refer to the PDF document or feel free to contact us.

Let's learn the basics of rubber measurement, from the "types" of rubber measurement to the "selection of measuring instruments." Rubber has various properties. Even the same type of rubber can exhibit different characteristics due to differences in raw materials, the materials mixed in, and vulcanization conditions. Rubber measurement is very important to utilize each of these properties and create rubber with the perfect characteristics for product materials. At RubberTesters.com, we introduce various rubber measurement methods, measuring instruments, and ISO standards related to testing content. Please feel free to use this as a reference. *For more details, please download the materials or contact us.*

The German rubber measurement and testing equipment manufacturer "Montech" also responds to requests for original software and data management systems. By centrally managing multiple measuring devices online, we can provide an integrated system that allows for referencing measurement results and verifying information all from a single PC. Montech develops all products from an engineer's perspective. Based on our achievements and experience, we offer technology to build user-friendly data management systems for all testing and measuring devices within facilities, tailored to the customer's needs and environment. Additionally, we have realized an automated inspection system (QC system) that enables quality control without personnel by combining Montech rubber testing machines with our original data management system. For more details, we will hold a seminar at IPF Japan 2020 Virtual, which will take place from November 18 (Wednesday) to 20 (Friday), so please join us. This IPF Japan will be held as a virtual exhibition online, allowing easy participation from distant locations. For more information, please contact us.

The "Disper Tester 3000 Plus" is a fully automatic filler dispersion testing machine for rubber. The autofocus feature automatically adjusts the focus for sample imaging. Since the adjustment of the shooting location is done internally within the device, there is no need to move the sample position. A dedicated auto sampler is available for purchase separately, capable of holding 50 samples. 【Specifications (excerpt)】 ■ Magnification: 100x ■ Aperture: 12mm x 3.5mm ■ Particle size: 1μm to 250μm ■ Light source: LED light ■ Interface: USB 3.0 *For more details, please refer to the related links or feel free to contact us.

The "DM 3000" is a density testing machine equipped with a semi-automated test sequence and an automatic calibration system. This compact device is designed for rapid and accurate density and specific gravity measurements, capable of performing up to four measurements per minute under software control. It uses the buoyancy weighing method to compare the weight of samples in air and submerged in water. Measurements can also be taken for densities lower than 0.50 to 10.00 g/cm³ by using optional anti-float brackets or needle holders. 【Specifications (excerpt)】 ■ Measurement data: Density, specific gravity, volume change ■ Measurement range: 0.0 to 420 g (0.0 to 160 g) ■ Sample weight: 1.000 to 50.000 g ■ Reproducibility: ±0.020% or less ■ Power specifications ・Single-phase: 100V - 260V, rated: 2A 50/60Hz *For more details, please refer to the related links or feel free to contact us.

The "HT 3000" is a device that accurately measures hardness, which is one of the important physical properties of rubber products and components. It features a new design with a digital display that is easy for anyone to read. With automation through the "automatic sample loader" and various options such as a "positioning device," it caters to a wide range of customer needs. Additionally, we offer the modular "HT3000 Modular," so please feel free to contact us when needed. 【Product Range】 ■HT 3000-A: Digital handheld Shore A durometer ■HT 3000-D: Digital handheld Shore D durometer ■HT 3000-S: Low-pressure holding base with calibration weights for durometers ■HT 3000-SA: Automatic hardness testing holding base *For more details, please refer to the related links or feel free to contact us.

The "HT3000CH" is a hardness testing machine that measures the change in rubber hardness under extreme conditions ranging from -40°C (with an option for -70°C) to 180°C. It is equipped with an auto sampler, allowing for rapid and efficient automatic measurements. Additionally, a humidity control system can be added as an option. All test sequences are conducted according to the software-guided sequence. 【Features】 ■ Equipped with an auto sampler ■ Capable of both fully automatic and manual measurements - Can set up to 25 samples on a rotating tray - Measurement process precisely controlled by a control program ■ All data during measurement is automatically saved to a database *For more details, please refer to the related links or feel free to contact us.

The "FT3000" is a linear drive-type durability and fatigue testing machine that has the capability to measure both "fatigue due to stretching" and "cracking due to bending." It is designed for continuous research and development as well as quality control, allowing for the simultaneous measurement of 16 samples under a precisely controlled temperature environment. Frequency, grip distance, and dynamic stroke can be freely set. 【Features】 ■ Achieves stretching fatigue and bending fatigue (De-Mattia) testing with a single machine ■ Can accommodate a total of 16 samples on a stainless steel grip, allowing for simultaneous measurement ■ Measurement in a highly accurate temperature environment ■ Uses a digital control panel ■ Adjustable cycle settings *For more details, please refer to the related links or feel free to contact us.

The "RB3000" is a pendulum-type automatic elasticity tester that measures the rebound elasticity of rubber and elastomer materials. It measures the rebound elasticity from the "return energy" and "impact energy" generated between the "hammer fin," "sample," and "RB3000." The test samples that can be measured are rubber or elastomer materials, in the form of button-type or small pieces, with a hardness range of 30 to 85 (shore A [IRHD N]). 【Features】 ■ A rebound tester that accurately measures the rebound force of rubber compounds ■ Easy operation with a 7-inch multi-touch screen ■ The pendulum has a hammer fin with a diameter of 15mm ■ Measures rebound elasticity from return energy and impact energy ■ Test samples that can be measured: rubber or elastomer materials *For more details, please refer to the related links or feel free to contact us.

The "CC 3000" was developed to evaluate the service performance of industrial rubber products, such as solid tires for industrial use and conveyor belts that transport sharp objects like rocks, gravel, glass, and metal. In addition to being "fast" and having "low running costs," it is equipped with a reliable high-level standard in inspections that predict actual product performance. A circular sample placed on a rotating axis is subjected to impacts controlled precisely in terms of frequency and cutting time using a sharp tungsten carbide knife for measurement. 【Features】 ■ Fast ■ Low running costs ■ Reliable in inspections that predict actual product performance ■ Measurement through impacts controlled precisely in terms of frequency and cutting time ■ Once the pre-set measurement time is completed, a cylinder automatically lifts the knife's auxiliary arm *For more details, please refer to the related links or feel free to contact us.

The "RP 3000" is a device for measuring the plasticity and viscosity of polymers and unvulcanized rubber. The measurement method is simple, quick, and hygienic. Additionally, when used in conjunction with Montec's "Aging Oven (AO3000)," it is also possible to measure the plasticity residual index (PRI) of natural rubber. You can freely program the conditions and required time, allowing for easy interpretation of the flow behavior characteristics of natural and synthetic rubber under various measurement conditions. 【Features】 ■ Measures the plasticity and viscosity of polymers and unvulcanized rubber ■ Conditions and required time can be freely programmed ■ Data compatible with Mooney viscosity can also be obtained ■ Comes with a dedicated sample cutter that can create a 0.40 cm3 sample ■ Standard platens with diameters of 10 mm, 7.3 mm, and 14 mm are included *For more details, please refer to the related links or feel free to contact us.

The "CS 3000" is a jig set designed for the easy and accurate measurement of compression set, as defined by international standards such as ISO 815, DIN 53517, and ASTM D395. Rubber samples are compressed between two parallel plates for a specified time and at a specified temperature, after which they can no longer recover their thickness. This is the compression set test. Distance plates and other components can be ordered in custom specifications. 【Features】 ■ Easy and accurate measurement of compression set as defined by international standards such as ISO 815, DIN 53517, and ASTM D395 ■ Custom specifications available for distance plates and other components *For more details, please refer to the related links or feel free to contact us.

Monteck's rheometer can be equipped with an "auto sampler" for automatic measurement. It is capable of performing a series of tasks automatically, including "sample placement," "automatic film transfer," and "automatic sample discharge after measurement." We offer two versions: a linear type and a tray rotation type, which can be selected according to the desired number of measurement points. 【Features】 ■ Automatic transport of samples to the rheometer ■ Compatible with all Monteck rheometers ■ Automatically performs the entire series of tasks: "sample placement," "automatic film transfer," and "automatic sample discharge after measurement" ■ Available in two versions: linear type and tray rotation type ■ Selection possible according to the desired number of measurement points *For more details, please refer to the related links or feel free to contact us.

The "Fully Automatic QC System" automates all the series of tasks involved in quality inspection that are currently performed manually by operators, such as "bringing samples," "cutting out," "loading into the device," and "starting the test." The movement of samples within the cell is also handled by robots, so there is no need for any manual work by operators. Of course, after the test is completed, the discharge of samples from the cell is also done automatically. 【Features】 ■ Can be linked with various inspection equipment from Montec ■ Customizable combinations to meet customer needs ■ Each unit is made to order to fit each site ■ Enables full automation of quality inspection ■ Already has over 60 lines of achievements worldwide *For more details, please refer to the related links or feel free to contact us.

The "AO3000" is an aging oven designed to create samples for testing the plasticity of rubber based on international standard specifications. It is used in conjunction with the plasticity meter RP3000 to measure the plasticity retention index (PRI) of natural rubber. Four pull-out trays are equipped with four aluminum cups each, on which the samples are set for use. The heat source is designed to cover the interior of the heating chamber, minimizing thermal damage through high-precision temperature control. 【Features】 ■ Creates samples for testing the plasticity of rubber ■ Used in conjunction with the plasticity meter RP3000 ■ Measures the plasticity retention index (PRI) of natural rubber ■ Exterior made of robust stainless steel ■ Heat source designed to cover the interior of the heating chamber *For more details, please refer to the related links or feel free to contact us.

The "Disparkool 3000" is a device that cools materials that are difficult to cut, such as unvulcanized rubber, below their glass transition temperature, making them easier to cut. It is specially designed for sample preparation suitable for dispersion testing and utilizes Montec's proprietary technology. This product is environmentally friendly as it does not use consumables like liquid nitrogen. 【Features】 ■ Cools difficult-to-cut materials, such as unvulcanized rubber, below their glass transition temperature ■ Specially designed for sample preparation suitable for dispersion testing ■ Cooling time typically ranges from about 5 to 12 minutes, with settings adjustable according to the type and shape of the sample ■ Environmentally friendly product that does not use consumables like liquid nitrogen *For more details, please refer to the related links or feel free to contact us.

"MonControl" is an analytical software specifically designed for rheometers and Mooney viscometers. While it has a wealth of features, it also offers user-friendly ease, and it can be combined with all commercially available rheometers and viscometers. Additionally, the usage is very simple, allowing users to easily "configure" tests and perform "combinations." 【Features】 ■ Easy-to-understand virtual structure with a modular configuration ■ Test configuration system with version management functionality ■ Over 3,000 types of test functions ■ Automatic calibration of testing equipment ■ Optimization features tailored to the user *For more details, please refer to the related links or feel free to contact us.

The "Moncon Communicator" is a device control and communication module with real-time signal conversion capabilities for the 3000 series rheometers. It is fully customizable due to various options available. It has a built-in calibration function, allowing for easy calibration of testing equipment such as the MDR3000 and V-MV3000 while checking graphics. 【Features】 ■ Real-time signal conversion capabilities for the 3000 series rheometers ■ Fully customizable due to various options available ■ Built-in calibration function ■ Easy calibration of testing equipment such as the MDR3000 and V-MV3000 while checking graphics *For more details, please refer to the related links or feel free to contact us.

White light is divided by wavelength. It can be reflected in a unique measurement scale at the "vertical focus." ◎ Distortion and curvature are also measured ◎ Wide area processed at high speed ◎ No refocusing required ◎ Clear images ◎ No sample pretreatment needed ◎ Can measure any color ▶ Non-contact measurement ▶ Maximum vertical resolution = 1nm ▶ Maximum surface angle = 87° ▶ No data stitching

The Tribometer from Nanovia is a powerful and highly adaptable all-in-one friction and wear testing machine equipped with the widest range of test modules and environmental modules available on the market. Due to its simple design, the Nanovia Tribometer allows for quick exchanges to meet any research needs, requirements, and standards. Advanced pneumatic technology enables stable application of normal forces at speeds ranging from 0.001 to 15,000 rpm (over 10 m/s), allowing for high-precision evaluation of wear, scratches, friction, lubrication, and mechanical properties, with instant measurements taken by built-in sensors. Additionally, we offer a variety of "environmental test modules" designed for harsh load conditions. With a rich selection of attachment modules, we can customize and propose various types of tests.