アイ・ティー・エス・ジャパン Product Lineup

This device stably cools the compressed air blown into molded products. By stably blowing cooled compressed air into the molded products, it promotes internal cooling, improves the quality of the molded products, and shortens the cooling cycle. It can be easily integrated into existing equipment. It solves the problem of cooling time increasing exponentially with the thickness of the molded products, thereby enhancing production efficiency and cost performance.

The revolutionary device "MAP," which prevents the major enemy of injection molding, "condensation on molds," surrounds only the area where the cooling water of the injection molding machine circulates with plastic sheets or similar materials and blows dry air only into that space. This is an energy-saving type of condensation prevention system. Since it eliminates the need to adjust the cooling water temperature according to the outside temperature, molding becomes stable throughout the year, and defects in molding are reduced. If humidity control for the entire factory was previously necessary, costs related to air conditioning can also be significantly reduced.

In the precision molding of the medical device industry, product quality and production efficiency are crucial. Particularly in molding parts with complex shapes and fine structures, optimizing cooling time is a challenge. Inadequate cooling can lead to distortion and dimensional defects in molded products, potentially compromising product quality. Wittmann's BAC internal cooling system promotes internal cooling by providing a stable supply of cooling compressed air, contributing to improved quality of molded products and reduced cooling cycles. 【Application Scenarios】 - Medical tubes - Precision containers - Medical device parts 【Benefits of Implementation】 - Improved quality of molded products - Increased productivity due to reduced cooling cycles - Enhanced cost performance

In the food packaging industry, maintaining product quality and hygiene management are the top priorities. In particular, the cooling process of packaging materials during molding significantly affects the shape stability of the products and the prevention of foreign matter contamination. Insufficient cooling can lead to deformation or damage of the packaging materials, ultimately resulting in a decline in the quality of the contents. Wittmann's BAC internal cooling system promotes internal cooling by stably cooling the compressed air blown into the molded products, improving the quality of the molded items and shortening the cooling cycle. It can be easily integrated into existing equipment. This system addresses the issue of cooling times increasing exponentially with the thickness of molded products, thereby enhancing production efficiency and cost performance. 【Application Scenarios】 - Molding of food packaging materials - Establishing hygienic packaging processes - Reducing the risk of foreign matter contamination 【Benefits of Implementation】 - Improved quality of molded products - Increased productivity due to reduced cooling times - Lower running costs

In the cosmetics industry, the shape and design of containers greatly influence brand image. In particular, for blow-molded containers, the length of the cooling time can be a factor that reduces production efficiency. The BAC internal cooling system promotes internal cooling by steadily blowing cooled compressed air into the molded products, improving the quality of the molded items and shortening the cooling cycle. This enhances production efficiency and cost performance in the manufacturing of aesthetically pleasing containers. 【Usage Scenarios】 - Manufacturing of aesthetically pleasing containers - Production of containers with complex shapes - Mass production of high-quality containers 【Effects of Implementation】 - Reduction of cooling time - Increased productivity - Cost reduction

In the home appliance industry, the durability of components is crucial to ensure the long-term reliability of products. Particularly for home appliances exposed to high-temperature environments and frequent use, the quality of molded parts significantly affects product lifespan. Inadequate cooling can lead to molding defects and early deterioration of products. Wittmann's BAC internal cooling system promotes internal cooling by consistently blowing cooled compressed air into molded parts, enhancing the quality of the molded products and shortening the cooling cycle. It can be easily integrated into existing equipment. 【Application Scenarios】 - Manufacturing of home appliances requiring durability - Manufacturing of home appliances used in high-temperature environments - Improving production efficiency by reducing cooling time 【Benefits of Implementation】 - Improved quality of molded parts - Increased productivity due to shortened cooling cycles - Enhanced durability of products

In the toy industry, product safety is the top priority. In particular, it is essential to minimize the risk of product damage due to molding defects and foreign object contamination. The BAC internal cooling system addresses these challenges by improving the quality of molded products and shortening the cooling cycle. By providing a stable supply of cooled compressed air and enhancing the quality of molded products, it supports the safe manufacturing of toys. 【Usage Scenarios】 - Blow molding of toys - Manufacturing products that meet safety standards - Reducing the defect rate 【Effects of Implementation】 - Improved quality of molded products - Reduced cooling time - Enhanced safety

In the chemical industry, the quality of molded products is crucial in the manufacturing of products with chemical resistance. Particularly, the cooling process during molding is essential to ensure the durability and safety of the products. Inadequate cooling can lead to a decline in product quality and performance degradation. Wittmann's BAC internal cooling system promotes internal cooling by stably cooling the compressed air blown into the molded products, thereby improving the quality of the molded products and shortening the cooling cycle. 【Application Scenarios】 - Manufacturing of chemical-resistant containers - Manufacturing of parts for chemical plants - Manufacturing of laboratory instruments 【Benefits of Implementation】 - Improved quality of molded products - Reduced cooling time - Increased production efficiency

In the agricultural sector, as the trend towards larger sizes continues, there is a demand for improvements in product quality and production efficiency. Particularly for large molded products, the length of the cooling time significantly affects productivity. Inadequate cooling can lead to a decline in product quality and an increase in defective products. The Wittmann Blow Molding Internal Cooling System BAC promotes internal cooling by providing a stable supply of cooled compressed air, achieving improvements in the quality of molded products and shortening the cooling cycle. It can be easily integrated into existing equipment, enhancing production efficiency and cost performance. 【Application Scenarios】 - Manufacturing of large agricultural containers - Manufacturing of agricultural tanks - Manufacturing of large parts 【Effects of Implementation】 - Reduction in cooling time - Improvement in product quality - Increase in productivity

In the aerospace industry, lightweight design and high quality are required. Especially for parts that demand strength and durability, the quality of molded products is crucial. Traditional cooling methods can take a long time to cool thicker sections, potentially reducing production efficiency. Wittmann's BAC internal cooling system promotes internal cooling by providing a stable supply of cooling compressed air, achieving improved quality of molded products and shortened cooling cycles. 【Application Scenarios】 - Manufacturing of aerospace components - Manufacturing of parts requiring lightweight design - Manufacturing of high-quality molded products 【Effects of Implementation】 - Improved quality of molded products - Increased production efficiency due to shortened cooling cycles - Enhanced cost performance

In the sports equipment industry, the quality of molded products is crucial for enhancing product durability and functionality. Particularly for products that need to withstand impacts and loads, defects in molding can significantly affect performance. Wittmann's BAC internal cooling system promotes internal cooling by consistently blowing cooled compressed air into the molded products, improving their quality and reducing cooling cycles. It can be easily integrated into existing equipment. This system addresses the issue of cooling times accelerating with the thickness of molded products, thereby increasing production efficiency and cost performance. 【Usage Scenarios】 - Sports equipment (e.g., helmets, protectors) - Manufacturing of functional parts - Quality improvement, cycle time reduction 【Benefits of Implementation】 - Improved quality of molded products - Reduced cooling time - Enhanced production efficiency and cost performance

In the daily necessities industry, mass production of products and cost reduction are always required. Waste loss due to molding defects and long cooling times decrease production efficiency and increase costs. Wittmann's BAC internal cooling system improves the quality of molded products and shortens the cooling cycle by providing a stable supply of cooling compressed air. This enhances production efficiency and cost performance. 【Application Scenarios】 - Cost reduction in mass production of daily necessities - Reduction of molding defect rates - Shortening of production lead times 【Effects of Implementation】 - Increased productivity due to reduced cooling time - Reduction in material costs due to lower defect rates - Decrease in running costs

In the energy industry, there is a constant demand for improved product quality and increased production efficiency. In particular, reducing cooling time in the manufacturing process is essential for cost reduction and productivity enhancement. Wittmann's BAC internal cooling system improves the quality of molded products and shortens the cooling cycle by providing a stable supply of cooled compressed air. 【Application Scenarios】 - Manufacturing of energy-related products - Molding of plastic parts - Improvement of production efficiency 【Benefits of Implementation】 - Reduced cooling time - Increased productivity - Cost reduction

In the automotive industry, there is a demand for a stable supply of high-quality parts. Condensation on molds can lead to molding defects, which may result in decreased quality and productivity. The MAP mold condensation prevention device effectively prevents condensation on molds by blowing dry air around the cooling water circulation of the injection molding machine. It achieves stable molding throughout the year, regardless of external temperatures, and reduces molding defects. 【Usage Scenarios】 - Injection molding lines of automotive parts manufacturers - Quality control departments - Production technology departments 【Benefits of Implementation】 - Reduction in molding defect rates - Stabilization of quality - Improvement in productivity - Cost reduction

In the medical device industry, high molding precision is required to ensure product quality and safety. Condensation on molds can lead to molding defects and potentially degrade product quality. This is particularly problematic when manufacturing precision parts, as changes in dimensions and surface roughness due to condensation can arise. Wittmann's MAP mold condensation prevention device encloses only the area around the cooling water circulating in the injection molding machine and blows in dry air to prevent condensation on the mold. This enables stable molding throughout the year, reduces molding defects, and contributes to the improvement of medical device quality. 【Usage Scenarios】 - Molding of precise medical device parts - Molding in clean room environments - Sites with strict quality control 【Benefits of Implementation】 - Stabilization of molding precision - Reduction of molding defects - Improvement of product quality - Cost reduction

In the home appliance industry, there is a constant demand for improvements in product quality and production efficiency. In particular, condensation on molds during the injection molding process can lead to molding defects, resulting in material waste and an increase in rework, which drives up costs. MAP features an energy-saving design that supplies dry air only around the mold, effectively preventing condensation. This reduces molding defects and achieves stable production. 【Usage Scenarios】 - Occurrence of mold condensation in the injection molding process - Material waste and rework due to molding defects - Reduction of humidity management costs for the entire factory 【Effects of Implementation】 - Decrease in molding defect rates - Reduction in material costs - Improvement in productivity - Reduction in air conditioning costs

In the food packaging industry, ensuring product quality and safety is the top priority. In particular, condensation increases the risk of mold growth and foreign matter contamination, which can lead to product quality deterioration and health hazards for consumers. The mold condensation prevention device MAP effectively prevents condensation on molds by sealing only the area around the cooling water circulation of the injection molding machine and blowing in dry air. This enables stable molding throughout the year, reduces molding defects, and contributes to improved product quality. Additionally, it eliminates the need for humidity control throughout the factory, leading to reduced air conditioning costs. 【Application Scenarios】 - Manufacturing of food packaging containers - Molding of food-related parts - Molding in environments where hygiene management is required 【Benefits of Implementation】 - Reduced risk of quality deterioration due to condensation - Cost savings from reduced molding defects - Reduced humidity management costs for the entire factory - Improved product quality and ensured safety

In the electronic components industry, there is always a demand for improved product quality and yield. Condensation on molds is one of the major factors that cause molding defects and decrease yield. The MAP effectively prevents mold condensation by blowing dry air around the cooling water circulation of the injection molding machine. This contributes to reducing molding defects and improving yield. 【Usage Scenarios】 * Injection molding of electronic components * Factories aiming to improve yield * Quality control departments 【Effects of Implementation】 * Reduction of molding defects * Improvement of yield * Achievement of stable molding quality

In the toy industry, reducing molding defects is crucial for the stable supply of high-quality products. In particular, condensation on molds due to seasonal and environmental changes is a significant factor that leads to molding defects. Mold condensation can result in poor product appearance and dimensional changes, potentially lowering yield rates. The Wittmann injection molding mold condensation prevention device, MAP, is an energy-saving condensation prevention system that encloses only the area where the cooling water of the injection molding machine circulates with plastic sheets or similar materials, blowing dry air only into that space. This eliminates the need to adjust the cooling water temperature according to the outside air temperature, stabilizing molding throughout the year and reducing molding defects. If humidity control for the entire factory was previously implemented, costs related to air conditioning can also be significantly reduced. 【Application Scenarios】 - Injection molding process for toys - Environments prone to molding defects due to seasonal or temperature changes - Factories aiming to stabilize the quality of molded products 【Benefits of Implementation】 - Reduction in molding defect rates - Improvement in product quality - Increase in productivity - Cost reduction (air conditioning expenses, disposal of defective products, etc.)

In the aerospace industry, lightweight design and high-quality parts manufacturing are essential. Condensation on molds during injection molding can lead to molding defects and compromise product quality. Especially for aerospace components that require high precision, dimensional changes and surface defects caused by condensation are unacceptable. The MAP condensation prevention device effectively prevents condensation around the mold, enabling stable molding. This helps reduce the occurrence of defective products and allows for efficient manufacturing of high-quality products. 【Application Scenarios】 - Injection molding of aerospace components - Parts manufacturing aimed at weight reduction - Manufacturing of parts requiring high precision 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Cost reduction

In the daily necessities manufacturing industry, there is a constant demand for improvements in product quality and production efficiency. Condensation on molds is a significant challenge that can lead to molding defects and decreased productivity. Particularly in seasons or environments with high humidity, troubles caused by condensation are more likely to occur. The Wittmann injection molding mold condensation prevention device, MAP, effectively prevents condensation on molds by enclosing only the area around the cooling water of the injection molding machine with plastic sheets and blowing dry air into that space. This enables stable molding throughout the year, reduces molding defects, and contributes to increased productivity. 【Usage Scenarios】 - Injection molding of plastic products for daily necessities - Factory environments where humidity management is difficult - Reducing losses due to molding defects 【Benefits of Implementation】 - Reduction of molding defects - Increased productivity - Reduction of overall humidity control costs in the factory

In the agricultural sector, maintaining product quality and improving productivity are essential. Particularly for products that are susceptible to temperature and humidity fluctuations, condensation-related molding defects pose a significant challenge. The condensation prevention device MAP effectively prevents condensation on molds by blowing dry air around the cooling water circulation of injection molding machines. This enables stable molding throughout the year and contributes to the reduction of molding defects. 【Usage Scenarios】 - Manufacturing of agricultural plastic products - Molding in environments where temperature and humidity management is difficult - Mitigating cost increases due to molding defects 【Benefits of Implementation】 - Reduction of molding defects - Improvement in product quality - Increase in productivity

In the telecommunications industry, the quality and reliability of electronic components are extremely important. Condensation on molds can lead to molding defects, which may result in decreased product performance or failures. This is particularly problematic in communication equipment used outdoors, where condensation due to temperature changes is more likely to occur. Wittmann's mold condensation prevention device, MAP, effectively prevents condensation around the mold, enabling stable molding. 【Application Scenarios】 * Manufacturing of communication equipment parts * Manufacturing of parts for outdoor-installed devices * Molding of precision components 【Benefits of Implementation】 * Reduction of molding defects * Improvement in product quality * Increase in productivity * Reduction in maintenance costs

In the energy industry, there is always a demand for streamlining manufacturing processes and reducing costs. In particular, condensation on molds in injection molding can lead to defects in molding and an increase in energy consumption. To address this issue, Wittmann's MAP mold condensation prevention device can be helpful. 【Usage Scenarios】 * Injection molding factories * Companies that need energy-saving measures * Companies that want to reduce molding defects 【Benefits of Implementation】 * Eliminates the need for cooling water temperature adjustments, reducing energy consumption * Reduces material waste by decreasing molding defects * Eliminates the need for humidity control throughout the factory, reducing air conditioning costs