アイ・ティー・エス・ジャパン Product Lineup

AquaTrack V is a moisture meter for polymers that achieves high precision equivalent to the Karl Fischer method using a unique measurement technique. Since it does not require large equipment like nitrogen, moisture measurement can be performed on-site with just a 100V power supply. The handling and disposal of reagents are also easy, making it widely used in the plastic molding industry. 【Features】 ■ High precision of 1ppm and high reproducibility ■ Database of various materials already registered ■ Measurement results can be stored in the unit for up to 200 readings ■ New high-resolution touch display ■ Data can be output in PDF and CSV formats ■ Data output can be saved to a USB memory or to a PC via Ethernet *For more details, please refer to the PDF materials or feel free to contact us.

The company we visited this time, "Sankou Kasei Co., Ltd.," is an engineering plastic molding company founded in 1965. It operates globally with 11 locations in Japan and 3 overseas. They have established a "one-stop production system" that handles everything in-house, from product design to mold manufacturing, molding processing, and quality control, providing high-quality products that meet the diverse needs of various clients. This time, we visited the Ichinoseki factory located in Iwate Prefecture, where they have introduced the Aqua Track 3E.

= The Close Relationship Between Moisture and Viscosity = If thermoplastic polyurethane (TPU) pellets are not sufficiently dried, it can directly lead to molding defects. Therefore, to quantitatively evaluate the impact of the drying degree of TPU pellets on their moldability, we measured the moisture content and viscosity of both undried and dried TPU pellets and compared the appearance of the extrudate (strand). The details are published on our company website. Please click the link below to take a look.

In the automotive industry, product quality and safety are the top priorities. Molding defects in plastic parts can lead to decreased product performance and accidents. Particularly with materials like thermoplastic polyurethane (TPU), managing moisture content is crucial; insufficient drying can cause molding defects. The article we provide introduces a method for quantitatively evaluating the impact of TPU pellet drying on moldability. It measures moisture content and viscosity, and explains specific measures to reduce molding defects. [Application Scenarios] - Manufacturing of automotive parts - Quality control of plastic molded products - Improvement of molding defects [Benefits of Implementation] - Reduction of molding defects - Improvement of product quality - Cost reduction

In the precision molding of the medical device industry, product quality and safety are the top priorities. Molding defects can lead to product malfunctions and risks to patients, necessitating thorough countermeasures. Particularly when using materials such as thermoplastic polyurethane (TPU), the moisture content of the pellets significantly affects moldability. Excess moisture can cause bubbles and shape defects, potentially compromising product quality. Therefore, to quantitatively evaluate the impact of the drying degree of TPU pellets on moldability, we measured the moisture content and viscosity of both undried and dried TPU pellets and compared the appearance of the extrudate (strand). The details are published on our company website. Please click the link below to view. [Application Scenarios] - Medical tubes - Precision connectors - Implant components [Benefits of Implementation] - Reduction of molding defect rates - Improvement of product quality - Enhancement of yield

In the home appliance industry, the durability of plastic components is crucial to ensure the long-term reliability of products. Particularly for appliances exposed to temperature changes and impacts, it is essential to suppress molding defects and maintain stable quality. Insufficient drying of pellets can lead to shape defects and bubbles in molded products, potentially compromising the durability of the products. This article introduces a method for measuring the moisture content and viscosity of TPU pellets and evaluating their impact on moldability. By utilizing this information, we can contribute to improving the quality of manufacturing home appliances. 【Application Scenarios】 * Molding of housings and components for home appliances * Manufacturing of parts that require durability * Suppressing cost increases due to molding defects 【Effects of Implementation】 * Reduction of molding defects * Improvement of product quality * Enhancement of yield rate

In the food packaging industry, hygiene management is crucial to ensure product quality and safety. Particularly in plastic molding, the moisture content of the materials and the viscosity of the molten material significantly affect product quality. High moisture levels can lead to molding defects, increasing the risk of reduced product strength and foreign matter contamination. Changes in viscosity can also cause shape defects in molded products and lead to hygiene management issues. Our article presents the results of measuring the moisture content and viscosity of TPU pellets and evaluating their impact on molding. We hope this information will assist you in quality management for your food packaging. 【Usage Scenarios】 - Manufacturing of food packaging containers - Manufacturing of food packaging films - Manufacturing of packaging materials requiring hygiene management 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Enhancement of hygiene management levels

In the aerospace industry, weight reduction is a critical issue, and there is a demand for improved quality of plastic molded products. Molding defects can lead to decreased product strength and increased weight. Therefore, it is important to properly manage the moisture content of the pellets and the viscosity of the molten material. Our article introduces a method for quantitatively evaluating the impact of the drying level of TPU pellets on moldability. This contributes to reducing molding defects and achieving weight reduction. 【Application Scenarios】 - Manufacturing of aircraft components - Manufacturing of spacecraft components - Manufacturing of drone components 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Achievement of weight reduction

In the electronics industry, quality control in plastic molding is crucial to ensure the insulation properties of products. Particularly for electronic components used in high voltage or high-temperature environments, molding defects can lead to insulation failures, resulting in decreased product performance or accidents. If the moisture content of plastic pellets is high, it can cause foaming or shape defects during molding, potentially compromising insulation. The article we provide introduces a method to quantitatively evaluate the impact of the drying level of TPU pellets on moldability. By measuring the moisture content and viscosity of both undried and dried TPU pellets and comparing the appearance of the extrudates, it becomes possible to identify the causes of molding defects and implement countermeasures. 【Application Scenarios】 - Manufacturing of electronic components that prioritize insulation - Molding of high voltage equipment - Production of electronic devices used in high-temperature environments 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Enhancement of yield

In the toy industry, product safety is the top priority. Molding defects can lead to reduced product strength and contamination, potentially compromising safety. Particularly for toys that small children may put in their mouths, quality control of molding materials is essential. Managing moisture content and viscosity in plastic molding helps suppress molding defects and contributes to the production of safe products. 【Application Scenarios】 - Quality control in the toy manufacturing process - Reducing waste loss due to molding defects - Stable supply of products that meet safety standards 【Effects of Implementation】 - Reduction of molding defects - Improvement of product quality - Assurance of safety

In the sports equipment industry, quality control of materials is crucial for improving product durability and performance. This is especially true for products that must withstand impact and friction, where proper molding of materials is essential. Improper molding can lead to product damage and performance degradation. Our article introduces a method for quantitatively evaluating the impact of the drying degree of TPU pellets on moldability. By measuring moisture content and viscosity, we can identify the causes of molding defects and contribute to improving product quality. 【Application Scenarios】 - Manufacturing high-performance sports shoes - Manufacturing shock-absorbing protectors - Manufacturing sports equipment that requires durability 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Reduction of material waste

In the agricultural sector, there is a demand for plastic products that can withstand outdoor use. In particular, agricultural tools and materials exposed to sunlight and rain must have high weather resistance. Poor molding of plastic products can reduce their durability and ultimately shorten their lifespan. Therefore, it is important to properly manage the moisture content of the pellets and the viscosity of the molten material. This article introduces a method for numerically evaluating the impact of the drying degree of TPU pellets on moldability. More details are available on our website. Please click the link below to check it out. 【Application Scenarios】 - Manufacturing of agricultural tool parts - Production of agricultural films - Manufacturing of outdoor materials 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product durability - Cost reduction

In the infrastructure industry, long-term durability of products is required. Especially for plastic parts exposed to harsh environments, it is important to suppress molding defects and extend product life. Molding defects can lead to early deterioration or malfunction of products. Therefore, to numerically evaluate the impact of the drying degree of TPU pellets on moldability, we measured the moisture content and viscosity of both undried and dried TPU pellets and compared the appearance of the extrudate (strand). The details are published on our company website. Please click the link below to view it. 【Usage Scenarios】 * Manufacturing plastic parts for infrastructure equipment * Molding products used in harsh environments * Improving product durability 【Benefits of Implementation】 * Reduction of molding defects * Extension of product life * Cost reduction

In the daily necessities industry, the stabilization of product quality and cost reduction are always required. The occurrence of defective products in plastic molding leads to material waste, delays in the manufacturing process, and ultimately increased costs. In particular, the moisture content of molding materials significantly affects product quality and is one of the main causes of molding defects. Therefore, it is important to quantify the moisture content in pellets and the viscosity of molten materials to reduce molding defects. 【Usage Scenarios】 - Manufacturing of plastic products - Controlling cost increases due to molding defects - Stabilizing quality 【Effects of Implementation】 - Reduction in molding defect rates - Reduction of material waste - Improvement in product quality

In the container industry, high sealing performance is required to maintain product quality. In particular, preventing leakage of contents and contamination by foreign substances is crucial for ensuring product safety and reliability. Molding defects are a significant factor that can compromise sealing performance. Therefore, to quantitatively evaluate the impact of the moisture content of TPU pellets on moldability, we measured the moisture content and viscosity of both un-dried and dried TPU pellets and compared the appearance of the extrudate (strand). The details are published on our company website. Please click the link below to view. 【Application Scenarios】 - Food containers - Pharmaceutical containers - Cosmetic containers - Chemical product containers 【Benefits of Implementation】 - Reduction of molding defects - Improvement of product quality - Enhancement of yield

In the polymer manufacturing industry, the moisture content of products is a very important factor. Even slight variations in moisture content can significantly affect the strength and durability of the products. Accurate moisture measurement is essential to prevent the occurrence of defective products and maintain stable quality. The AquaTrack V measures the moisture content of polymers with high precision equivalent to the Karl Fischer method, providing strong support for quality control. 【Usage Scenarios】 - Quality control in the polymer manufacturing process - Measurement of moisture content in recycled plastics - Moisture checks upon material receipt 【Benefits of Implementation】 - Improvement in product quality - Reduction in defect rates - Decrease in manufacturing costs

In the pharmaceutical industry, strict management in the manufacturing process is required to ensure the quality and efficacy of products. In particular, the stability of pharmaceuticals is crucial in preventing quality degradation due to storage conditions and the passage of time. Moisture can lead to the decomposition and deterioration of pharmaceuticals, potentially compromising their efficacy and safety. The AquaTrack V measures the moisture content in pharmaceuticals with high precision equivalent to the Karl Fischer method, contributing to the evaluation of product stability. 【Use Cases】 - Quality control of pharmaceuticals - Stability testing - Moisture management in the manufacturing process 【Benefits of Implementation】 - Improved quality control through high-precision moisture measurement - Enhanced accuracy in product stability evaluation - Cost reduction through optimization of the manufacturing process

In the food packaging industry, the moisture resistance of packaging materials is crucial for maintaining product quality. In particular, to prevent food deterioration due to humidity, it is necessary to accurately manage the moisture content of the packaging materials. Inadequate moisture management can lead to a decline in food quality and a shortening of the shelf life. AquaTrack V supports quality control of packaging materials by accurately measuring the moisture content of polymers. 【Usage Scenarios】 - Manufacturing process of food packaging materials - Moisture measurement in quality control departments - Utilization of recycled plastics 【Benefits of Implementation】 - Improved moisture resistance of packaging materials - Preservation of food quality - Increased efficiency in the manufacturing process

In the paint industry, managing the moisture content of raw materials is crucial for stabilizing the quality of formulations. In particular, the moisture content of pigments and additives significantly affects the viscosity, drying properties, and finish of the paint. Insufficient moisture management can lead to variations in quality and the occurrence of defective products. AquaTrack V contributes to stabilizing quality by accurately measuring moisture levels during formulation. 【Usage Scenarios】 - Paint formulation process - Incoming inspection of raw materials - Quality control department 【Benefits of Implementation】 - Stabilization of formulation quality - Reduction of defective products - Cost reduction

In the adhesive industry, precise management of materials is essential to maintain product quality and performance. In particular, moisture content has a significant impact on adhesive strength and durability, making proper moisture management crucial. Inadequate moisture management can lead to poor adhesion and performance degradation. AquaTrack V accurately measures the moisture content of adhesives, supporting quality control. 【Application Scenarios】 - Quality control in the adhesive manufacturing process - Incoming inspection of materials - Product performance evaluation 【Benefits of Implementation】 - Stabilization of adhesive quality - Reduction of defective products - Increased reliability from customers

In the textile industry, managing moisture levels in raw materials and manufacturing processes is crucial for maintaining product quality. Particularly in fiber products, where moisture absorption significantly affects performance, appropriate moisture management is essential. Excess or insufficient moisture can lead to reduced product strength, deformation, and mold growth. AquaTrack V supports quality control of fiber products through high-precision moisture measurement. 【Usage Scenarios】 - Moisture measurement of textile raw materials - Moisture management in the manufacturing process - Quality inspection of products 【Benefits of Implementation】 - Improved product quality - Reduction of defective products - Cost savings

In the electronic components industry, moisture management of polymer materials is crucial to ensure product insulation. Moisture can reduce insulation properties and negatively impact product performance and lifespan. AquaTrack V enhances quality control by accurately measuring the moisture content of polymer materials, thereby suppressing the occurrence of defective products. 【Application Scenarios】 - Quality control of insulating materials - Moisture management in the manufacturing process - Quality control of recycled plastics 【Benefits of Implementation】 - Reduction of product issues due to insulation failures - Improvement in quality control - Cost reduction

In the cosmetics industry, the stability of ingredients is crucial for maintaining product quality. In particular, moisture content significantly affects product degradation and microbial growth, necessitating strict management. Imbalances in moisture levels can lead to product deterioration and a reduction in shelf life. AquaTrack V accurately measures the moisture content of cosmetic ingredients and products, supporting quality control. 【Usage Scenarios】 * Quality control of cosmetic ingredients * Measurement of moisture content during the manufacturing process * Shelf life testing of products 【Benefits of Implementation】 * Stabilization of product quality * Optimization of shelf life * Reduction in complaint rates

In the ink industry, managing the moisture content of ink, which affects the quality of printed materials, is crucial. The moisture level of the ink significantly influences the finish of the print, the drying speed of the ink, and its shelf life. If the moisture content is not appropriate, it can lead to ink clogging, color unevenness, and printing defects, potentially resulting in a decline in the quality of the final product. AquaTrack V addresses these issues by accurately measuring the moisture content of the ink, ensuring stable quality in printed materials. 【Usage Scenarios】 - Quality control in the ink manufacturing process - Ink adjustment in printing environments - Checking the storage conditions of ink 【Benefits of Implementation】 - Improvement in print quality - Optimization of ink usage - Reduction of defective products

In the field of fertilizer management, accurately understanding moisture content is crucial for maintaining consistent fertilizer quality. Fluctuations in moisture levels can lead to quality degradation of the fertilizer and solidification during storage. The AquaTrack V improves quality management and reduces waste by accurately measuring the moisture content of fertilizers. 【Usage Scenarios】 - Moisture measurement in the fertilizer manufacturing process - Moisture management during fertilizer storage - Quality inspection of fertilizers 【Benefits of Implementation】 - Stabilization of fertilizer quality - Prevention of quality degradation during storage - Increased efficiency in the manufacturing process

In the recycling industry, accurate measurement of moisture content is essential to maintain the quality of recycled plastics. Variations in moisture levels can lead to molding defects and reduced product strength, potentially compromising the quality of recycled materials. The AquaTrack V measures the moisture content of polymers with high precision equivalent to the Karl Fischer method, supporting quality control of recycled products. It can be used on-site with a 100V power supply, and handling of reagents is easy. 【Usage Scenarios】 - Manufacturing processes of recycled plastics - Quality control of recycled pellets - Prevention of quality degradation due to foreign matter contamination 【Benefits of Implementation】 - Improved quality through high-precision moisture measurement - Reduction of defective products and cost savings - Stable product supply - Enhanced traceability through data management

In the automotive industry, the durability of components greatly influences the reliability of products. Particularly for polymer materials used in harsh environments, moisture content has a significant impact on durability, making accurate moisture management essential. Excess moisture can accelerate the degradation of polymers, potentially leading to cracking and deformation. The AquaTrack V serves as a crucial tool for accurately measuring the moisture content of polymers, helping to prevent these issues and enhance product quality and durability. 【Application Scenarios】 - Quality control of polymer materials at automotive parts manufacturers - Manufacturing processes for parts using recycled plastics - Material evaluation in research and development departments 【Benefits of Implementation】 - Improved product quality - Reduction of defective products - Cost savings - Gaining customer trust