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In the automotive industry, the removal of water droplets during the drying process after cleaning is a crucial factor that affects quality. If water droplets remain on the painted surface, it can lead to poor finishing and potential rust. The Sonic Air Knife System efficiently removes water droplets adhering to the vehicle body and parts after cleaning, using high airflow and high-speed air, thereby reducing drying time. This is expected to improve quality and enhance productivity. 【Application Scenarios】 - Removal of water droplets after cleaning vehicle bodies - Removal of water droplets after cleaning automotive parts - Promotion of drying within the painting booth 【Benefits of Implementation】 - Improved quality - Reduced drying time - Increased productivity - Cost reduction
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In the food industry, the removal and drying of water droplets during the manufacturing process are essential for maintaining product quality and hygiene management. In particular, water droplets on containers and packaging materials after washing can lead to the growth of mold and bacteria, potentially resulting in a decline in product quality. Additionally, improving the efficiency of the drying process contributes to increased productivity. The Sonic Air Knife System addresses these challenges with its high air volume and high-speed air. Tasks that previously required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa, contributing to energy savings. 【Usage Scenarios】 - Draining and drying of seasoning bottles after washing - Draining and drying of retort packs - Draining and drying of Tetra Paks after washing - Draining and drying of food packs after washing - Draining and drying of milk carton shipping boxes after washing - Draining and drying of vegetable transport boxes after washing - Draining and drying of packaging packs after washing 【Benefits of Implementation】 - Improved product quality (suppression of mold and bacteria) - Increased production efficiency - Cost reduction through energy savings
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In the food industry, the removal and drying of water droplets during the manufacturing process are essential for maintaining product quality and hygiene management. In particular, water droplets on containers and packaging materials after washing can lead to the growth of mold and bacteria, increasing the risk of product quality deterioration and foreign matter contamination. Additionally, delays in the drying process can lead to decreased production efficiency. The Sonic Air Knife System addresses these issues with its high air volume and high-speed air. Tasks that previously required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa, resulting in significant energy savings compared to compressors. 【Usage Scenarios】 - Draining and drying of condiment bottles after washing - Draining and drying of retort packs - Draining and drying of Tetra Paks after washing - Draining and drying of food packs after washing - Draining and drying of milk carton shipping boxes after washing - Draining and drying of vegetable transport boxes after washing - Draining and drying of packaging packs after washing 【Benefits of Implementation】 - Improved product quality - Increased production efficiency - Cost reduction through energy savings
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The PopUp Whirly Air Hygienic is a pneumatically controlled protruding rotating nozzle designed for equipment where a cleaning nozzle cannot be permanently installed within the process. The nozzle extends only during cleaning, rotates to clean the surrounding area, and then automatically retracts and seals, ensuring both hygiene and safety. Key features: • The nozzle extends pneumatically and automatically retracts and seals after cleaning. • Can be completely flush-mounted to the wall (no protrusions). • Self-draining design accommodates almost all directions. • Position detection possible with IO-Link compatible sensors. • Can protrude without relying on hydraulic pressure (operates solely on pneumatic pressure). • Food contact compliant (in accordance with EC No. 1935/2004 and FDA). This nozzle achieves a high level of hygiene, cleaning efficiency, and maintainability in structures such as piping, containers, and cyclones where a cleaning nozzle cannot be permanently installed.
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Product Name: PopUp Whirly Air (Series 5P8/5P9) Protrudes only when needed for cleaning. Achieves hygiene and safety through air pressure control. Main Features: • Automatic protrusion and rotation cleaning via air pressure cylinder • Automatically retracts after cleaning, ensuring airtightness • Compatible with SIP (Steam Sterilization) and usable under vacuum • Dedicated models available for horizontal and vertical ducts and tower structures • Compliant with food and pharmaceutical standards (EC No. 1935/2004 and FDA) • Suitable for explosive atmospheres (ATEX certified) This nozzle maintains a high level of hygiene, cleaning efficiency, and safety in processes where cleaning nozzles cannot be permanently installed (e.g., product flow paths, spray shadow areas).
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Product Name: XactClean HP+ (Series 5S5) Ideal for large tank cleaning. Achieves uniform and powerful cleaning with high-impact flat jets and controlled rotation. Key Features: • High-impact cleaning with specially designed flat fan nozzle • Suitable for large tanks with controlled rotation and high flow rate • High reliability ensured by a robust drive unit • Compatible with Lechler's rotation monitoring sensors • Food and pharmaceutical compliant (EC No. 1935/2004 and FDA compliant) Technical Specifications: • Cleaning target diameter: 0.25 to 9.6m • Maximum operating temperature: 95°C • Recommended operating pressure: 3 bar • Filter specification: 0.3mm / 50 mesh • Installation orientation: All directions compatible • Bearing structure: Double ball bearing • Connection sizes: 1 BSPP, 1 1/4 BSPP, 1 1/2 BSPP (HygienicFit compatible) • Material: 316L stainless steel, PEEK, EPDM This nozzle is an ideal solution for large tank cleaning in the food, pharmaceutical, and chemical sectors, achieving both cleaning quality and process management.
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Product Name: MaxiSpinner 2 (Series 5M4) Ideal for large tank cleaning. Stainless steel nozzle that operates stably even in high-temperature environments. Main Features: • Made of 316L stainless steel, suitable for high-temperature environments • Durable bearing structure • Effective cleaning achieved through stable rotation performance • Designed with the same philosophy as the Mini/Micro/NanoSpinner series • Compliant with food and pharmaceutical standards (EC No. 1935/2004 and FDA) Application Examples: • Cleaning of large tanks and containers • Equipment cleaning in high-temperature and high-hygiene environments • Cleaning processes in the chemical, food, and pharmaceutical industries Technical Specifications (Excerpt): • Material: 316L stainless steel • Connection Diameter: 1 1/4 BSPP, 1 1/2 BSPP, ASME-BPE compliant slip-on connection (1.5"・2") • Spray Pattern: All-direction compatible • Maximum Operating Temperature: 250°C (estimated) • Compatible Cleaning Diameter: Wide range (larger than MiniSpinner 2) • Bearing Structure: High durability design
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The manufacturing process of food and beverages always includes a drying process. It is necessary to remove (dry) the water droplets that adhere to containers such as PET bottles, bottles, cans, and other containers after filling. The Sonic Air Knife System, with its high volume and high-speed air, efficiently and economically solves such problems! Tasks that previously required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa! When comparing the airflow of a compressor and a Sonic Blower, obtaining an airflow of 7 m³/min requires 60 HP (53 kW) with a compressor. In contrast, the Sonic Blower achieves this with only 5 HP (3.7 kW). The difference is significant compared to compressors and domestic blowers! For those who have not been able to solve problems until now… we have many case studies for problem-solving! 【Case Studies】 - Water removal and drying after cleaning seasoning bottles - Water removal and drying of retort packs - Water removal and drying after cleaning Tetra Paks - Water removal and drying after cleaning food packs - Water removal and drying after cleaning milk carton shipping boxes - Water removal and drying after cleaning vegetable transport boxes - Water removal and drying after cleaning packaging packs *There are also many achievements in removing water droplets in other industries!
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We provide products inherited from a long-established prestigious manufacturer of burners (gas cutters) for continuous casting equipment. EL Trading is working day and night to ensure that your cutting burners and systems are comfortable to use. We offer a variety of products for torch cutting, scarfing, and debarking. The cutting nozzles of the OCL and OCH series achieve long life, high-speed cutting, and narrow cutting widths, accommodating various applications regardless of cold or hot conditions. The torches of the OCT and OCC series are designed for flame cutting machines and can cut various steel types when combined with OCL and OCH nozzles. The newly developed nozzle holder improves sealing and durability, achieving a long lifespan. Gas control equipment such as the LC and LE controllers provide precise operating pressure adjustment and long life. The manual torches of the OCA and OCS series are ideal for emergency cutting operations in continuous casting equipment, featuring a lightweight and robust design for long-term use. Additionally, we handle manual scarfing devices and consumables to meet customer needs. We also offer consulting services for cutting improvements and more.
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The SONOSYS 1MHz megasonic system (FTF transducer & MGH generator) is a high-performance system designed to optimize the cleaning process of single substrates. The main features are as follows: - High-precision cleaning: The PFA-sealed transducer is installed approximately 1.5mm from the substrate, delivering megasonic energy uniformly. - Patent technology: Utilizing "butterfly piezoelectric ceramic" technology, it achieves up to 40% higher sound pressure and up to 30% higher efficiency compared to conventional systems. - Single process compatibility: Suitable for cleaning substrates or wafers up to 300mm. - High output specifications: Features an output adjustment range of 150W (approximately 20% to 100%) and utilizes 1MHz ultrasound. - Stable operating environment: The enclosure is a compact 19-inch design. - Operating temperature range is +10°C to +40°C. - Durability and adaptability: Capable of handling liquid temperatures up to +80°C (when using nitrogen cooling). - PTFE-coated coaxial HF cable (3m) included. - Precision design: Installation distance is approximately 1.5mm (at 1MHz), with a minimum liquid layer thickness of approximately 4mm on the substrate.
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Are there any issues with the food processing drying process or the blowing off of water droplets from cans/bottles? The Sonic Air Knife System, with its high volume and high-speed air, efficiently and economically solves such problems! Tasks that required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa! When comparing the airflow of a compressor and a Sonic blower, obtaining an airflow of 7 m³/min requires 60 HP (53 kW) with a compressor. In contrast, the Sonic blower achieves this with only 5 HP (3.7 kW). The difference is significant compared to compressors and domestic blowers! For those who have been unable to resolve issues until now… we have numerous case studies for you! 【Case Studies】 - Examples for the food/beverage industry - Examples for the automotive industry - Examples for the pharmaceutical industry - Examples for the steel industry, etc. *For more details, please refer to the PDF materials or feel free to contact us. *We also have a collection of case studies that we send out regularly. If you have any requests, please feel free to reach out to our staff.
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In response to popular demand, we are publishing "Continuation! Things You Want to Read Before Selection: 'Air Knife Trivia'!" It can dry with up to 1/4 the electricity compared to blowing with a compressor! There is always a cleaning process for parts (such as components) and products (like PET bottles and retort pouches). After that process, there is always a drying process. I have heard that this drying is an eternal theme. Shall we finally conclude this eternal theme? Sonic's blowers and air knives efficiently and economically solve problems with large air volume and high-speed air! ▼ A job that required 0.4 MPa of pressure is achieved with just 29 kPa! ▼ When comparing the air volume of a compressor and a Sonic blower, to achieve an air volume of 7 m³/min, a compressor requires 62.5 horsepower. In contrast, a Sonic blower can achieve this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! "Air Knife Trivia" includes numerous case studies for problem-solving. 【Examples of case studies】 ■ Automotive industry case studies ■ Food/Beverage industry case studies ■ Pharmaceutical industry case studies ■ Steel industry case studies, etc.
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The Sonic Corporation's "Blower & Air Knife" is a device that dramatically improves the efficiency of processes such as part drying, food processing drying, and blowing off water droplets. Processes that require a pressure of 400 kPa can be achieved with an ultra-high efficiency of just 29 kPa! While achieving an energy reduction effect of 75% compared to compressed air, the water removal efficiency exceeds 95%, resulting in significant energy savings. 【Features】 ■ Lightweight and compact design ■ Generates a large volume of air with low horsepower ■ Clean and dry air. Promotes evaporation with warm air at approximately 40°C ■ Energy-saving effects that far exceed those of compressors * A comprehensive catalog is available for download. Please check it out from "Download." * Demo units are also available for loan! Please apply from "Contact." Note: There is a limited number of demo units, so please act quickly!
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In the electronic components industry, preventing foreign matter contamination during the manufacturing process is crucial to ensure the quality of printed circuit boards (PCBs). In particular, fine dust on the boards can lead to decreased product performance and the occurrence of defective products. Traditional air blowers may struggle to completely remove dust, which can also lead to decreased work efficiency. Sonic Corporation's rotary air knife effectively removes dust by rotating the air knife, accommodating the complex shapes of the boards. 【Usage Scenarios】 - Dust removal in electronic PCB manufacturing processes - Cleaning of boards before assembly - Removal of foreign matter on electronic component assembly lines 【Benefits of Implementation】 - Improved quality of PCBs - Reduction of defective products - Enhanced work efficiency
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In the metal processing industry, the removal of cutting oil adhered to parts after machining is extremely important for quality control. Particularly in complex-shaped parts, cutting oil tends to remain, which can adversely affect subsequent processes. Proper removal of cutting oil leads to improved product quality, increased process efficiency, and cost reduction. The Sonic company's rotary air knife was developed to address this challenge. 【Usage Scenarios】 - Removal of cutting oil from metal parts - Water removal from complex-shaped parts - Drying after metal processing 【Benefits of Implementation】 - Suppression of cutting oil residue - Improvement in quality - Reduction in process time - Decrease in energy costs
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In the metal processing industry, the removal of cutting oil adhered to parts after machining is extremely important for quality control. Particularly with complex-shaped parts, cutting oil tends to remain, which can negatively impact subsequent processes. Proper removal of cutting oil leads to improved product quality, increased process efficiency, and cost reduction. The Sonic company's rotary air knife provides the optimal solution to this challenge. 【Usage Scenarios】 - Removal of cutting oil from metal parts - Cleaning processes after metal processing - Water removal from complex-shaped parts 【Benefits of Implementation】 - Improved cutting oil removal efficiency - Enhanced quality - Reduced process time - Cost savings
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In the electronic components industry, uniform drying is required in the drying process, which affects the quality of the circuit boards. Particularly in circuit boards with many mounted components or complex shapes, uneven drying is likely to occur, which can lead to product defects or performance degradation. The Sonic company's rotary air knife supplies uniform air across the entire circuit board, achieving efficient drying. This contributes to improved product quality and yield. 【Usage Scenarios】 - Electronic circuit board manufacturing process - Drying of circuit boards after component mounting - Drying of circuit boards after cleaning 【Benefits of Implementation】 - Reduction in drying time - Decrease in energy costs - Improvement in product quality
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A rotary air knife that seems like it should exist but doesn't The Sonic Corporation's rotary air knife (patented) has been developed for draining (blow-off) and drying parts with complex shapes. The gaps in the air knife are angled at 15° relative to the rotating axis, allowing it to eject high-speed air while changing the blowing surface at regular intervals for the areas that require draining or drying. This effectively drains and dries the uneven surfaces and sides of the workpiece, as a single air knife passes over the workpiece multiple times. The rotary air knife can reduce energy costs compared to draining/drying done by multiple air knives. Additionally, it saves space since the installation of multiple air knives is unnecessary.
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Are there any issues with the water drainage and drying processes for beverages, food, food processing, etc., or with blowing off water droplets from cans, bottles, and PET bottles? ------ Such problems can be efficiently and economically solved by the Sonic Air Knife System's high air volume and high-speed air! Tasks that previously required pressure like that of a compressor can now be achieved with just 29 kPa! When comparing the air volume of a compressor and a Sonic Blower, obtaining an air volume of 7 m³/min requires 62.5 horsepower with a compressor, while the Sonic Blower achieves this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! 【Features】 ● Energy-saving effect reduces consumption by 75% compared to compressor air ● Water drainage efficiency of over 95% ● Generates large volumes of air with low horsepower ● The air is clean and dry, promoting evaporation with warm air at about 40°C ● Energy-efficient (compared to compressors) ● Lightweight and compact design *Demo units are available for loan, so please feel free to contact us. Additionally, if you can provide samples, we will conduct tests at our company.
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Powerful air at over 25 m/s for water removal and drying! Furthermore, time-saving and energy-efficient! Sonic Corporation's "Blower & Air Knife" is a device that dramatically improves the efficiency of parts drying, food processing drying, and blowing away water droplets. Processes requiring 400 kPa of pressure can be achieved with an ultra-high efficiency of just 29 kPa! While achieving a 75% reduction in energy compared to compressed air, the water removal efficiency exceeds 95%, resulting in significant energy savings. ≪Sonic Corporation's Spiral Blower≫ 【Features】 ■ Lightweight and compact design ■ Generates a large volume of air with a small horsepower ■ Clean and dry air. Promotes evaporation with warm air at approximately 40°C ■ Energy-saving effects that greatly exceed those of compressors △▽△Basic Information△▽△ 【Product Lineup】 ■ Spiral Blower Using unique technology, it generates a large volume of air with energy efficiency compared to compressors and conventional blowers. The generated large volume of air can be supplied continuously without pulsation. The structure is also easy to maintain.
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In the automotive painting industry, efficiency and quality are required during the drying process after painting. In particular, uneven paint application and long drying times can lead to decreased productivity and quality issues. The "Multi-Channel Jet" air nozzle from Rehila addresses these challenges. 【Usage Scenarios】 - Drying of automotive bodies - Drying of parts after painting - Drying within the painting booth 【Benefits of Implementation】 - Reduction in drying time - Improvement in painting quality - Cost savings through energy efficiency
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In the food industry, the blowing process is crucial for maintaining product quality. In particular, blowing on the manufacturing line is essential for preserving product quality. Traditional blowing methods can pose challenges such as noise and energy consumption. The Lechler air nozzle "Multi-Channel Jet" addresses these issues. 【Usage Scenarios】 - Blowing process for food - Drying process after cooling - Food manufacturing line 【Benefits of Implementation】 - Noise reduction - Energy savings - Improved product quality
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In the metal processing industry, deburring operations require a balance between efficiency and quality. In particular, reducing work time and improving finishing accuracy are essential for increasing productivity. Conventional air nozzles often face challenges such as high noise levels and excessive air consumption. The Rehila company's air nozzle, "Multi-Channel Jet," was developed to address these issues. 【Usage Scenarios】 * Deburring of metal processed products * Cleaning after cutting processes * Dust removal after polishing 【Benefits of Implementation】 * Reduction in noise levels * Cost savings through reduced air consumption * Improved work efficiency due to powerful impact force
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In the automotive industry, efficiency and quality are required in the drying process of vehicle bodies and parts after cleaning. In particular, uneven drying and the adhesion of foreign substances can not only compromise product quality but also lead to delays in the process and increased costs. The Rehila air nozzle "Multi-Channel Jet" promotes uniform drying with powerful impact while maintaining low noise levels. It also helps to reduce air consumption and contributes to energy savings. 【Application Scenarios】 - Drying of vehicle bodies after painting - Drying of parts - Water removal 【Benefits of Implementation】 - Reduced drying time - Improved quality - Lower energy costs
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Air nozzle created by a long-established European manufacturer. Only Lechler provides information on impact force, noise level, air consumption (energy-saving measures), and blow pattern in their catalog! In various industries, air plays an extremely important role in processes such as drying, cooling, conveying, blowing off, cleaning, mixing, and opening packaging bags. There is no doubt that the use of air contributes to improving the economic efficiency of production processes, and its applications still have no limits. However, air production incurs significant costs, and during use, it generates high-frequency noise that adversely affects the hearing of workers. Therefore, air nozzles that consume as little air as possible and operate at low noise levels are required. Lechler will leverage all accumulated nozzle technology and years of experience and achievements to solve this problem. ■□━━━━━━━━━━━━━━━━━・・・・・‥‥‥……… For details on each product, please download the catalog or feel free to contact us. ・・・・・‥‥‥………━━━━━━━━━━━━━━━━━■□ *Lechler GmbH is a German spray nozzle manufacturer.
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In the glass industry, the cleaning process involves foreign matter removal and drying, which are crucial factors that affect quality. In particular, efficiently removing and drying water droplets and cleaning solutions adhered to the glass surface significantly impacts the product finish and production efficiency. Traditional drying methods often face challenges such as noise and energy consumption. The air nozzle manufactured by Lehner was developed to address these issues. 【Usage Scenarios】 - Draining water after cleaning glass products - Removing foreign matter from glass substrates - Drying automotive glass - Drying display glass - Drying for mirror finishes 【Benefits of Implementation】 - Reduction in noise levels - Cost savings through reduced air consumption - Quality improvement through uniform drying - Improvement of the working environment - Increase in productivity
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In the electronics industry, preventing foreign matter contamination during the manufacturing process is crucial to ensure product quality and reliability. Particularly in precision electronic components, fine dust and particles can adversely affect product performance. Air blowing with open pipes can also lead to issues with noise and air consumption. The air nozzles from Lechler address these challenges. 【Application Scenarios】 - Cleaning of electronic substrates - Surface cleaning of electronic components - Removal of foreign matter on the production line 【Benefits of Implementation】 - Improved product quality - Reduction of defective products - Enhanced working environment
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In the automotive painting industry, the drying process before painting is a crucial factor that affects quality, as it ensures uniform drying of the paint and removal of foreign substances. In particular, uneven paint application and the presence of foreign materials can compromise the finish of the product, leading to increased costs due to rework. The air nozzle manufactured by Lehner addresses these challenges by providing low noise and energy efficiency while achieving high-quality drying and foreign substance removal. 【Usage Scenarios】 - Drying process before painting - Removal of foreign substances in the painting booth - Cleaning of painted surfaces 【Benefits of Implementation】 - Improvement in painting quality - Reduction in drying time - Decrease in energy costs
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Air nozzles are not just for transfer and water removal. In the metal processing industry, efficiently cooling the friction heat generated during machining is essential for maintaining product quality and productivity. Particularly in precision machining, the cooling method significantly affects the final outcome. Inadequate cooling can lead to warping and deformation, potentially reducing product accuracy. Rehiller's air nozzles enhance cooling efficiency and contribute to improved product quality. 【Application Scenarios】 - Cooling in metal cutting processes - Cooling after grinding processes - Cooling after welding - Mold cooling 【Benefits of Implementation】 - Reduced cooling time - Improved product accuracy - Reduced noise - Lower energy costs
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In the drying process of the textile industry, product quality and production efficiency are important challenges. In particular, uneven drying and over-drying can negatively impact the finish and durability of the products. Additionally, reducing energy consumption during the drying process is essential for cost reduction and minimizing environmental impact. The air nozzles from Rehila contribute to addressing these challenges by achieving uniform drying and energy savings. 【Application Scenarios】 - Drying process of textile products - Drying of woven fabrics, knitted fabrics, and non-woven fabrics - Drying after dyeing - Final product finishing drying 【Effects of Implementation】 - Reduction of drying time - Decrease in energy costs - Improvement in product quality - Reduction of noise levels
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In the steel industry, the removal of dust during the manufacturing process is essential for improving the work environment and maintaining product quality. Particularly in processes such as cutting, grinding, and welding, large amounts of dust can be generated, which may lead to health hazards for workers and equipment failures. The air nozzle manufactured by Lehiller achieves efficient dust removal with low noise and energy savings, contributing to the improvement of the work environment. 【Usage Scenarios】 - Dust removal after polishing steel products - Blowing away dust during the cutting process - Removal of foreign substances on the production line 【Benefits of Implementation】 - Protection of employee health through improved work environment - Cost reduction due to increased equipment longevity - Enhancement of product quality
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Only Reihler Corporation includes impact force, noise level, air consumption (energy-saving measures), and blow patterns in their catalog! In various industries, air plays an extremely important role in drying, cooling, transporting, blowing off, cleaning, mixing, and opening packaging bags. There is no doubt that the use of air contributes to improving the economic efficiency of production processes, and its applications still have no limits. However, air production incurs significant costs, and during use, it generates high-frequency noise that adversely affects the hearing of workers. Therefore, air consumption must be minimized, and air nozzles that operate at low noise levels are required. Reihler Corporation will leverage all accumulated nozzle technology, along with years of experience and achievements, to solve this problem. Additionally, we are always available for consultation for users who need solutions in special cases. Our products are also approved by OSHA, FDA, and (EC) no. 1935/2004. ■━━━━━━━━━━━━━━━━━ For details on each product, please download the catalog or feel free to contact us. ━━━━━━━━━━━━━━━━━■
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In the optical industry, precise cleaning that affects the quality of prisms is essential. In particular, the removal of fine dust and oil films can impact light transmittance and refractive index, potentially degrading product performance. Our ultrasonic megasonic cleaning equipment thoroughly removes fine dirt adhered to the surface of prisms using megasonic power, contributing to the production of high-quality products. [Application Scenarios] - Cleaning in the prism manufacturing process - Cleaning of optical lenses - Cleaning of precision parts [Benefits of Implementation] - Improved product quality with high cleaning power - Reduced cleaning time - Lower cleaning costs
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In the semiconductor industry, particularly in wafer manufacturing, the removal of fine contaminants is a critical issue that affects product quality. Fine particles and organic substances adhering to the wafer surface can lead to decreased device performance and lower yields. Our ultrasonic megasonic cleaning equipment effectively removes these contaminants from the wafer surface using megasonic technology. This supports the production of high-quality semiconductor products. 【Usage Scenarios】 - Cleaning in the wafer manufacturing process - Removal of fine contaminants and organic substances - Production of high-quality semiconductor products 【Benefits of Implementation】 - Improved cleaning quality - Enhanced yield - Increased product reliability
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In the semiconductor industry, particularly in wafer manufacturing, the removal of fine foreign substances and residues is a critical issue that affects product quality. Even slight contamination on the wafer surface can lead to decreased device performance and lower yields. Sonosys's ultrasonic megasonic cleaning equipment addresses these challenges by achieving high cleaning power and uniform cleaning, contributing to quality improvement in wafer manufacturing. 【Usage Scenarios】 - Removal of foreign substances in the wafer manufacturing process - Cleaning of precision parts - Rinsing process after chemical cleaning 【Benefits of Implementation】 - Reduction in cleaning time - Improvement in cleaning quality - Enhancement of yield
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Ultrasonic Cleaning Spray Nozzle For non-contact single substrate cleaning, we offer a megasonic nozzle with either a single nozzle, dual nozzle, or triple channel, and any combination of frequencies ranging from 600kHz to a maximum of 9MHz. The transducer of this megasonic nozzle generates megasonics and sends them through a fluid (such as pure water) to clean the surface of the substrate. Megasonic Immersion Transducer This is a megasonic immersion transducer with frequencies of 400kHz, 600kHz, 1MHz, and 2MHz. A sealed transducer made of stainless steel or plastic (e.g., PP, PVDF, or PFA) is installed at the bottom or side of an existing tank. In addition to standard systems for substrate sizes of 4", 6", and 8", custom immersion transducers are also available. The highly adaptable configuration allows the megasonic system to be used in bath-tank cleaning processes, improving cost-effectiveness. Frequencies available are 400kHz, 600kHz, 1MHz, and 2MHz.
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Particles (droplets) formed by the ultrasonic spray nozzle are broken up by the vibrations of the piezo element. In other words, unlike pressurized systems, the particles do not have speed. As a result, they either fall naturally or float due to the influence of the wind. Therefore, carrier air is used to transport the formed particles for application.
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Low Flow Ultrasonic Spray Nozzle (Atomizer) The low flow spray nozzle (atomizer) manufactured by Sonia is designed to apply droplets (particles) of various viscosities in micron and submicron sizes without over-applying them to small parts. The nozzle shape comes in two types: flat and wide nozzle tips. It is suitable for concentrated application using an ultrasonic spray nozzle and a pinpoint air transport fixture (custom order), as well as for transporting very small droplets (particles). These spray nozzles can be easily applied to applications where coating control and uniform film are required. The spray nozzle is lightweight and ideal for coating systems using robots. The main body of the spray nozzle is made of stainless steel. *Custom micro feed tubes are suitable for low flow application and are available in stainless steel or PTFE fluororesin. The spray nozzle can be equipped with a spray shaper for pinpoint spraying or a wider spray for better coating control. *Micro feed tubes are optional.
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Our company offers a wide range of "tank cleaning nozzles" manufactured by Lehner, which are essential for the product manufacturing processes in the food, beverage, and medical fields. These nozzles comply with various international standards related to hygiene and explosion protection, including FDA (U.S. Food and Drug Administration), 3A standards, and ATEX directives. Additionally, they possess high impact force even at low pressure, contributing to increased operational efficiency by reducing cleaning liquid usage and shortening cleaning time. Effective cleaning can be achieved. ★ We are currently providing materials that include the standards our products comply with and layout photos! You can read them immediately from the 【PDF Download】. 【Features】 ■ Excellent hygiene and explosion protection, compliant with EHEDG standards and regulation (EC) no. 1935/2004, among others. ■ A lineup of 20 types tailored to various applications, including fixed spray balls and rotating tank cleaning nozzles. ■ Capable of foam spraying. In addition to lending demo units, you can visualize the effects of switching to Lehner tank cleaning nozzles using our advanced software, TankClean, to see what benefits might arise. 2024/10/17 ◆ We have added the long-awaited case studies.
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In the paint manufacturing industry, the amount of water used for tank cleaning and the associated energy costs are significant challenges. In particular, thorough tank cleaning is essential to maintain the quality of the paint, requiring large amounts of water and time in the process. The Rehilano nozzle balances cleaning power and water conservation, addressing these challenges. Our nozzles provide optimal cleaning performance tailored to the size, shape, and purpose of the tanks, contributing to cost reduction. 【Usage Scenarios】 - Tank cleaning in paint manufacturing plants - Tanks with high cleaning frequency - Factories looking to reduce cleaning costs 【Benefits of Implementation】 - Reduction in water bills through water conservation - Improved work efficiency due to shortened cleaning time - Reduction in energy costs - Decreased environmental impact
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In the beverage manufacturing industry, thorough cleaning of tanks is essential to ensure product quality and safety. It is necessary to prevent foreign matter contamination and bacterial growth, while maintaining the flavor and safety of the products. Inadequate cleaning can lead to product quality deterioration and potential health risks for consumers. Lehira nozzles provide nozzles that comply with various standards, achieving optimal cleaning according to the size, shape, and purpose of the tanks. 【Usage Scenarios】 - Tank cleaning in beverage manufacturing plants - Hygiene management in food production - Foreign matter contamination measures in quality control departments 【Benefits of Implementation】 - Reduction in cleaning time - Decrease in the amount of cleaning agents used - Improvement in product quality - Reduction in manufacturing costs
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In the cosmetics manufacturing industry, thorough cleaning of manufacturing tanks is essential to maintain product quality. In particular, residue of ingredients and contamination by foreign substances can lead to deterioration of product quality and safety issues. The Rehilano nozzle provides effective cleaning power and energy-saving performance to address these challenges. 【Usage Scenarios】 - Mixing tanks for cosmetic ingredients - Tank cleaning before filling - Cleaning of the production line 【Benefits of Implementation】 - Reduction in cleaning time - Decrease in the amount of cleaning agents used - Improvement in product quality - Cost reduction
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In the food manufacturing industry, thorough cleaning of tanks is essential to ensure product quality and safety. It is particularly important to prevent food residues and the proliferation of microorganisms, maintaining a hygienic environment. Inadequate cleaning can lead to product contamination and quality deterioration. Rehelar nozzles are classified according to their cleaning power and achieve efficient and hygienic cleaning by using low-pressure specifications and cleaning heads lubricated with cleaning solutions. 【Application Scenarios】 - Tank cleaning in food manufacturing plants - Cleaning of food storage tanks - Hygiene management on production lines 【Benefits of Implementation】 - Reduction in cleaning time - Decrease in the amount of cleaning agents used - Improvement in hygiene levels - Assurance of product quality and safety
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**Features** Rehira Corporation has established five classes based on cleaning power. Rotary cleaning nozzles of class 2 and above commonly adopt a "low-pressure specification" that saves energy and is less prone to wear, as well as a "cleaning head" that is lubricated with cleaning fluid. The series that employs a "free-spinning head" lifts dirt with strong repetitive impacts and washes away tank contaminants, while the series that uses "internal drive control" maintains head speed to provide powerful spray effects by harnessing liquid flow to power the internal turbine head, making it suitable for large tank cleaning. We also offer sprays for cleaning relatively small tanks centered around class 1, which includes fixed cleaning nozzles, and we have various tank cleaning nozzles available, allowing us to recommend cleaning nozzles tailored to the size, shape, and purpose of your tank. **Differences from Other Companies** Our company can conduct tests on a PC using software for "visualization" before performing actual machine tests. Please feel free to contact us for inquiries.
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Fusion of Tradition and Innovation With the XactClean HP 2, the portfolio of tank cleaning nozzles from Reihler will adapt to the future. This is due to the further development of the proven rotary tank cleaning nozzle XactClean HP, which has become more efficient and can better meet hygiene requirements. The year 2015 marked a change in Reihler's focus with the launch of the explosive bestseller XactClean HP. This tank cleaning nozzle bridged the gap between cost-effective (but less efficient) spray balls and surge cleaners and cost-effective (but highly efficient) high-pressure tank cleaning nozzles. Since then, powerful and efficient cleaning has been made available at an attractive price. During this time, this concept has undergone thousands of application tests and achieved success. Eight years later, Reihler launched its optimized successor, the XactClean HP 2. ≪Attention!≫ The new offering of Hastelloy 22 is now available.
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