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The "VT Tank Dryer" is a product that incorporates a mechanism to raise the temperature of air circulated by a blower without using heating heaters or heat sources. It is designed for drying tanks, mixing machines, tote tanks, and piping up to 500 cubic feet (14.16 m³) after liquid cleaning. This device forces a reduction in the time typically spent on natural drying or manual cleaning and drying processes. Time reduction = energy savings Time reduction = labor cost reduction Additionally, it is safe.
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Sonic Corporation decided to operate the Sonic150 with 25 horsepower and two air knives, and to circulate air to raise the temperature coming from the air knives. The concept behind Sonic Corporation's revolutionary VT (patent pending) design is to utilize the pressure heat from the blower by partially circulating air. The exit temperature from the air knives will be approximately 45°C to 50°C. This method does not require an external thermal system. The air knives are installed about 10mm away from the bottles, allowing the bottles to pass through at a wind speed of approximately 9,300m/min. The high-speed air and heated exit temperature melt the ice and turn the remaining moisture into a mist. As a result, the bottles can be completely dried. [Content] [Issues] ○ Moisture and cold air leave water droplets on the glass, resulting in the reformation of water droplets before labeling. ○ Labels cannot be applied until the bottles are dried. ○ The injection and labeling of bottles require empty bottles to be stacked in a heated warehouse, and this process can only occur after they have been warmed. For more details, please contact us or download the catalog.
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We would like to introduce a successful application of the Sonic SP Dryer cable drying machine. A manufacturer of low-voltage wires and cables, as well as bare aluminum and copper wires, needed to install a spark tester before the final packaging process. This meant that the wire, running at 3000 feet per minute (900 m/min), had to be completely dried before the spark test. Due to the rapid increase in line speed, traditional methods became costly and inefficient. If the cable is not completely dried, the inspection machine may misidentify it as defective. Because of the high-speed production at 3000 feet per minute (900 m/min), Sonic recommended the SP dryer. This is a drying device housed in a box that features energy-saving air knife technology (XE 42” long) with a centrifugal blower (Sonic 150, 20 horsepower). For more details, please contact us or refer to our catalog.
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We proposed 12 Sonic 70 blowers with 7.5 horsepower motors, enclosures, Sonic HEPA filters, and two custom Sonic XE air knives measuring 13 inches. The performance of the air knives delivered at the beginning of this system perfectly matched the blow level requested by the customer. The results of the contamination test also confirmed that Sonic's HEPA filters maintained the requested 0.3μ. Additionally, to operate most effectively while keeping the noise level below 80dB, the angle and distance of the air knives are very important, so we manufactured custom Sonic air knives to fit the existing air knife enclosures, allowing for repeated positioning of the air knives. [Content] [Issues] - Compressed air with HEPA filters - The factory was using more compressed air for automatic devices on the production line and other equipment on a daily basis. - They were compelled to add another air compressor to avoid pressure drops due to increased demand for compressed air. For more details, please contact us or download the catalog.
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Sonic Corporation proposed an arrangement to blow a rotating air knife (patented) from above and a standard air knife from the side, positioned diagonally from top to bottom. Due to the low production speed and the complex shape of the engine block, it has been proven that the rotating air knife is suitable. The rotating air knife can achieve a rotation speed of 200 rpm. By rotating the air knife and then blowing, it can deliver multiple high-impact blows to the surface of the parts with a single air knife. In cases of such complex shapes, attempting to achieve the same drying with other methods would require the installation of six air knives. This technology has proven to reduce horsepower and provides the most cost-effective solution while utilizing limited space. [Content] [Issues] - The surface of the engine block has many complex irregularities, and if water remains in these areas, it can ultimately lead to defective products. - The factory has found existing drying methods to be inefficient and is seeking urgent solutions. For more details, please contact us or download the catalog.
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The gap or slot of the air knife can be adjusted in length to allow for a wider gap. This means that the air knife, which is concentrated on the body, can maintain a standard gap while separately adjusting the knife gap at the top and bottom to hit the handle and the lower ring. This method not only allows the wind to effectively hit the body of the canister but also reduces the required power consumption. SONIC has also suggested further cost reduction by switching from plated steel pipes to ABS piping to lower prices even more. [Contents] [Issues] ○ Yankee Gas faced the problem of propane gas canisters not being sufficiently dry before going to the painting process while changing their solvent-based painting system. ○ Proper drying of the canisters is essential for effective painting. ○ The drying method they were using involved compressed air, which was ineffective and did not adequately remove moisture for painting. ○ High humidity means that no matter how much compressed air is applied, moisture remains on the canisters. For more details, please contact us or download the catalog.
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Sonic Corporation's 96” (2.44m) air knife operates with the Sonic 100 (15 horsepower motor). Long steel plates flow under the air knife at speeds of 1.22m/min to 3.05m/min. The widths of these steel plates range from 48” to 96” (1.22m to 2.44m). Typically, this line runs for several days in two shifts and then stops for several days. Essentially, it operates continuously without stopping during the given shifts. This system provides unparalleled satisfaction to customers and has achieved exceptional drying effects when used before final drying to blow away a significant amount of residual water. [Content] [Issues] ○ After blasting the material, it needs to be wiped and all remaining sand particles must be completely blown away. ○ In special cases, residual shot can occur that passes through the cleaning brush. ○ Residual shot material sticks to large electromagnetic components, making transportation hazardous. For more details, please contact us or download the catalog.
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This is a case study of Sonic Corporation's blower and air knife systems. As success stories, we introduce how the Sonic air knife system provided technical solutions to issues such as labeling problems, removal of residues in the steel industry [on plates], drying of automotive cylinders, insufficient drying of propane gas cylinders, contamination of fine particles due to static electricity in clean rooms, and removal of residual water after cleaning contact lens pallets. We also present conceptual installation diagrams and photos. For more details, please contact us or refer to our catalog. We also have demo units available. You can try them at your factory! Alternatively, we can conduct simple tests at our company! Please consider it!
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This is a case study collection of Sonic Corporation's blower air knife systems. As success stories, we introduce how the Sonic air knife system provided technical solutions to issues such as labeling problems, removal of residues in the steel industry [removal of residues on plates], drying of automotive cylinders, insufficient drying of propane gas cylinders, and removal of residual water after cleaning contact lens pallets. We also present photographs. For more details, please contact us or refer to the catalog. We also have demo units available. You can try them in your factory! Alternatively, we can conduct simple tests at our company! Please consider it!
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RinseClean (model number: 5B2/5B3) is used in many applications due to its design and the wide variety of products. It can be used for sanitary applications and in high-temperature environments. Special materials and connections can be provided upon request.
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In the metal processing industry, the removal of burrs after machining is a crucial process that affects quality. Burr removal requires high impact force and work efficiency. Additionally, the noise issues in the working environment cannot be ignored. The Rehiller multi-channel jet FL-600E effectively removes burrs with powerful impact force generated by laminar flow while suppressing noise levels. The orifice cover reduces air waste and contributes to energy savings. 【Usage Scenarios】 - Burr removal from metal parts - Burr removal after cutting processes - Burr removal after pressing processes 【Benefits of Implementation】 - Increased efficiency in burr removal operations - Reduced noise levels - Decreased air consumption
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In the food industry, preventing foreign matter contamination during the manufacturing process is essential to ensure product safety. Foreign matter contamination can lead to a decline in product quality and potential health risks for consumers. Particularly on food production lines, it is necessary to efficiently remove foreign matter that may be mixed in with raw materials or during the manufacturing process. The Rehiller multi-channel jet (air nozzle) FL-600E reliably removes foreign matter with powerful impact force generated by laminar flow, enhancing food safety. 【Usage Scenarios】 - Removal of foreign matter on food production lines - Removal of foreign matter before food packaging - Removal of foreign matter after food processing 【Benefits of Implementation】 - Reduced risk of foreign matter contamination - Improved product quality - Gained consumer trust
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In the automotive industry, improvements in quality such as efficient drying, water removal, and debris blowing are required during the blow-off process after cleaning. In particular, the length of drying time can be a factor that reduces production efficiency. The multi-channel jet from Rehila promotes uniform drying through laminar air flow, contributing to a reduction in drying time. Additionally, it helps to keep noise levels down and leads to energy savings. 【Application Scenes】 - Drying (blow-off) process in cleaning lines for automotive parts, etc. - Drying of parts after cleaning - Water removal process 【Effects of Implementation】 - Reduction in drying time - Improvement in quality - Reduction in noise levels - Energy-saving effects
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Rehiler Multi-Channel Jet (Air Nozzle) ≪Product Features≫ The air emitted is laminar (well-structured airflow), which allows for not only minimal impact force but also reduced noise levels. Additionally, by maintaining laminar flow, the amount of air consumed is minimized, and even with reduced pressure, the impact force does not decrease. In other words, this product contributes to energy savings and noise reduction. The blow pattern is straight (47mm width). ≪Significant Differences from Other Products≫ This product comes with an orifice cover (discharge hole adjustment plug). By using the orifice cover, it is possible to adjust the necessary air holes and suppress unnecessary air, making it a world-class product. ≪≪For Energy Savings, High Efficiency, and Noise Problem Solutions!≫≫ - Is the impact force sufficient? - Have you resolved the noise issues generated by the air nozzle? - Is the material suitable for use in food, medical, and pharmaceutical applications? The Rehiler Multi-Channel Jet is here to solve those concerns. Only Rehiler provides a catalog that includes impact force, noise levels, air consumption (energy-saving measures), and blow patterns!
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Lechler multi-channel jet (air nozzle) The air emitted is laminar flow, which not only minimizes impact force but also reduces noise levels. Additionally, by achieving laminar flow, the amount of air consumption can also be minimized. In other words, it is an energy-saving product. *Lechler GmbH is a German nozzle manufacturer.*
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Lechler multi-channel jet (air nozzle) The air emitted is laminar, which not only minimizes impact force but also reduces noise levels. Additionally, by maintaining laminar flow, the amount of air consumed during use can also be minimized. In other words, it is an energy-saving product. *Lechler GmbH is a German nozzle manufacturer.*
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Lechler GmbH multi-channel jet (air nozzle) The air emitted is laminar, which not only minimizes impact force but also reduces noise levels. Additionally, by achieving laminar flow, the amount of air consumed during use can also be minimized. In other words, it is an energy-saving product. *Lechler GmbH is a German spray nozzle manufacturer.*
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Lechler multi-channel jet (air nozzle) The air emitted is laminar, which not only minimizes impact force but also reduces noise levels. Additionally, by achieving laminar flow, the amount of air consumption can also be minimized. In other words, it is an energy-saving product. *Lechler GmbH is a German spray nozzle manufacturer.*
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Multi-channel jet (air nozzle) manufactured by Rehira The air blown out is laminar, which allows not only for minimal impact force but also reduces noise levels. Additionally, by achieving laminar flow, the amount of air consumed during use can also be minimized. In other words, it is an energy-saving product. This is an air nozzle made of stainless steel 316L, a sister product of the FL-600E. Being made of stainless steel allows for use in high-temperature environments, while also providing a powerful impact force.
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Lechler GmbH Multi-Channel Jet (Air Nozzle) The air emitted is laminar, which not only minimizes impact force but also reduces noise levels. Additionally, by maintaining laminar flow, the amount of air consumed during use can also be minimized. In other words, it is an energy-saving product. The Multi-Channel Jet model FL-600STW generates a very wide and powerful impact force. This nozzle is made of stainless steel 316L, allowing it to be used in high-temperature environments. The protruding tip of the nozzle prevents air from penetrating human skin. This nozzle complies with OSHA standards. *Lechler GmbH is a German spray nozzle manufacturer.*
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Lechler multi-channel jet (air nozzle) A new low-noise flat jet nozzle has been introduced for the multi-channel jet! When replaced with a 4mm pipe, the noise level is reduced by approximately 60%. Air consumption can also be reduced by about 33%. The new air nozzle 'FL-600SY' is suitable for draining water, blowing away debris, and drying in very narrow spaces with flat air. By using SUS-316L material, it has become a product that can be used not only in general industry but also in food service and medical applications. ◆ For product details, please refer to the catalog or contact us. *Lechler GmbH is a German spray nozzle manufacturer.
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Rehira's multi-channel jet (air nozzle) allows for laminar flow of the expelled air, which not only minimizes impact force but also reduces noise levels. Additionally, by achieving laminar flow, the amount of air consumed during use can also be minimized. In other words, it is an energy-saving product.
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Lechler multi-channel jet (air nozzle) The air emitted is laminar, which not only minimizes impact force but also reduces noise levels. Additionally, by achieving laminar flow, the amount of air consumed during use can also be minimized. In other words, it is an energy-saving product. *Lechler GmbH is a German spray nozzle manufacturer.*
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Lechler GmbH multi-channel jet (air nozzle) The air emitted is laminar, which not only minimizes impact force but also reduces noise levels. Additionally, by achieving laminar flow, the amount of air consumed during use can also be minimized. In other words, it is an energy-saving product. *Lechler GmbH is a German spray nozzle manufacturer.*
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Lechler multi-channel jet (air nozzle) The air blown out is laminar, which not only minimizes impact force but also reduces noise levels. Additionally, by achieving laminar flow, it is possible to reduce the amount of air consumption. In other words, it is an energy-saving product. *Lechler GmbH is a German spray nozzle manufacturer.*
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Lechler multi-channel jet (air nozzle) The air emitted is laminar, which allows for minimal impact force and reduces noise levels. Additionally, by maintaining laminar flow, the amount of air consumed during use can also be minimized. In other words, it is an energy-saving product. *Lechler GmbH is a German spray nozzle manufacturer.*
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Lechler multi-channel jet (air nozzle) The air emitted is laminar, which not only minimizes impact force but also reduces noise levels. Additionally, by achieving laminar flow, the amount of air consumed during use can also be minimized. In other words, it is an energy-saving product. *Lechler GmbH is a German spray nozzle manufacturer.*
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Rehira Multi-Channel Jet (Air Nozzle) Material: Brass Impact Force: 2.1N @ 0.2MPa Noise Level: 79 dB (A) @ 0.2MPa Flow Rate: 18N?/h @ 0.2MPa Maximum Operating Pressure: 1MPa Heat Resistance: 200℃ *Please refer to the catalog for mounting screws, dimensions, and spray width. = Features = - Quiet operation (compared to half-moon single outlet nozzle (copper pipe and crushed): approximately 12 dB (A) reduction) - Low air consumption (approximately 30% reduction possible for the intended purpose) - Pressure loss within the air nozzle (approximately 6%) = Approval Standards = - OSHA (Occupational Safety and Health Administration [Noise])
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Rehira's multi-channel jet (air nozzle) allows for laminar airflow, which not only provides powerful impact force but also reduces noise levels. Additionally, by utilizing laminar flow, it can also minimize air consumption. In other words, it is an energy-saving product. The blow pattern is straight (7mm width).
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Lechler multi-channel jet (air nozzle) The air emitted is laminar, allowing not only for powerful impact force but also for reduced noise levels. Additionally, by utilizing laminar flow, the amount of air consumed can also be minimized. In other words, it is an energy-saving product. The blow pattern is straight (7mm wide). *Lechler GmbH is a German spray nozzle manufacturer.*
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Lechler multi-channel jet (air nozzle) The air emitted is laminar, which not only provides powerful impact force but also reduces noise levels. Additionally, by maintaining laminar flow, the amount of air consumed during use can also be minimized. In other words, it is an energy-saving product. *Lechler GmbH is a German spray nozzle manufacturer.*
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Rehira's multi-channel jet (air nozzle) allows the ejected air to be laminar, which not only provides powerful impact force but also reduces noise levels. Additionally, by maintaining laminar flow, it can also minimize the amount of air consumed. In other words, it is an energy-saving product.
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Multi-channel jet (flexible hose) Material: Polyacetal resin The flexible hose can be fixed to the desired blowing area freely and can be used in a wide temperature range from -30°C to 80°C. Dedicated flexible hose for Lechler's multi-channel jet (air nozzle) Can be connected to 1/4" male thread. *Lechler GmbH is a German spray nozzle manufacturer. *The current product has an orange tip and a dark blue body. *The thread standard on the piping connection side is PT. (The nozzle connection side is PF.)
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Multi-channel jet (flexible hose) Material: Polyacetal resin The flexible hose can be fixed to the desired blowing area freely and can be used in a wide temperature range from -30°C to 80°C. Dedicated flexible hose for Lechler's multi-channel jet (air nozzle) Can be connected to 1/4" male thread. *Lechler GmbH is a German spray nozzle manufacturer. *The current product has an orange tip and a dark blue body. *The thread standard on the piping connection side is PT. (The nozzle connection side is PF.)
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Multi-channel jet (flexible hose) Material: Polyacetal resin The flexible hose can be fixed to the desired blowing location, allowing for versatile use within a wide temperature range of -30°C to 80°C. Dedicated flexible hose for Lechler multi-channel jets (air nozzles) Can be connected to 1/4" male threads. *Lechler GmbH is a German spray nozzle manufacturer. *The current product has an orange tip and a dark blue body. *The thread standard on the piping connection side is PT (the nozzle connection side is PF).
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Multi-channel jet (flexible hose) Material: Polyacetal resin The flexible hose can be fixed to the desired blowing location, allowing for versatile use within a wide temperature range of -30°C to 80°C. Dedicated flexible hose for Lechler multi-channel jet (air nozzle) Can be connected with 1/4" male thread. *Lechler GmbH is a German spray nozzle manufacturer. *The current product has an orange tip and a dark blue collar. *The thread standard on the piping connection side is PT (the nozzle connection side is PF).
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Material: Polyacetal resin The flexible hose can be fixed to the desired area for blowing freely and can be used in a wide temperature range from -30°C to 80°C. This product comes equipped with the multi-channel jet (air nozzle) FL-600E. * The current model has an orange tip on the flexible hose and a dark blue connector. * The thread standard on the piping connection side is PT. (The nozzle connection side is PF.)
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Material: Polyacetal resin The flexible hose can be fixed to the desired area for blowing freely and can be used in a wide temperature range from -30°C to 80°C. This product comes equipped with a multi-channel jet (air nozzle) FL-600E. * The current model has an orange tip on the flexible hose and a dark navy connector. * The thread standard on the piping connection side is PT. (The nozzle connection side is PF.)
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Material: Polyacetal resin The flexible hose can be fixed to the desired blowing area and can be used in a wide temperature range from -30°C to 80°C. This product comes equipped with the multi-channel jet (air nozzle) FL-600E. * The current model has an orange tip on the flexible hose and a dark blue body. * The thread standard on the piping connection side is PT. (The nozzle connection side is PF.)
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Material: Polyacetal resin The flexible hose can be fixed to the desired area for blowing freely and can be used in a wide temperature range from -30°C to 80°C. This product comes equipped with the multi-channel jet (air nozzle) FL-600E. * The current model has an orange tip on the flexible hose and a dark blue body. * The thread standard on the piping connection side is PT. (The nozzle connection side is PF.)
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Material: Polyacetal resin The flexible hose can be fixed to the desired blowing area and can be used in a wide temperature range from -30°C to 80°C. This product comes equipped with the multi-channel jet (air nozzle) FL-600H. *The current model has an orange tip on the flexible hose and a dark blue connector. *The thread standard on the piping connection side is PT. (The nozzle connection side is PF.)
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Material: Polyacetal resin The flexible hose can be fixed to any desired location for blowing freely and can be used over a wide temperature range of -30°C to 80°C. This product comes equipped with the FL-600H multi-channel jet (air nozzle). * The current model has an orange tip on the flexible hose and a dark blue body. * The thread standard on the piping connection side is PT (the nozzle connection side is PF).
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Material: Polyacetal resin The flexible hose can be fixed to the desired area for blowing freely and can be used in a wide temperature range from -30°C to 80°C. This product comes equipped with the FL-600H multi-channel jet (air nozzle). * The current model has an orange tip on the flexible hose and a dark blue connector. * The thread standard on the piping connection side is PT (the nozzle connection side is PF).
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Material: Polyacetal resin The flexible hose can be fixed to the desired area for blowing freely and can be used in a wide temperature range from -30°C to 80°C. This product comes equipped with the multi-channel jet (air nozzle) FL-600H. *The current model has an orange tip on the flexible hose and a dark blue body. *The thread standard on the piping connection side is PT. (The nozzle connection side is PF.)
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Material: Polyacetal resin The flexible hose can be fixed to the desired area for blowing freely and can be used in a wide temperature range from -30°C to 80°C. This product comes equipped with the multi-channel jet (air nozzle) FL-600R. * The current model has an orange tip on the flexible hose and a dark blue connector. * The thread standard on the piping connection side is PT (the nozzle connection side is PF).
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