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エーディーディー

capital2000Ten thousand
number of employees20
addressKyoto/Ukyo-ku, Kyoto-shi/7-1 Saiin Hiracho, Kura Entertainment Building 8F
phone075-322-6770
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last updated:Jun 25, 2024
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Image Processing Appearance Inspection System "iVision" Image Processing Appearance Inspection System "iVision"
[Case Study] Image Processing Visual Inspection System iVision [Case Study] Image Processing Visual Inspection System iVision
Network software Network software
VariCAD 3D CAD software VariCAD 3D CAD software
Case Studies by Item and Introduction Style: Appearance Inspection System iVision Case Studies by Item and Introduction Style: Appearance Inspection System iVision
Business system development Business system development
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Proposal for refurbishing and reusing inspection equipment that is no longer in use.

Why not reuse the inspection system that has fallen into disuse? By reusing all equipment that can be reused, it can be renewed at a low cost!

We have a proposal to reuse inspection systems that have been left dormant due to changes in inspection standards, aging, or malfunction, even though they were previously in use. Are there any inspection systems that you previously used but have been left unused because they no longer meet the inspection targets or lack sufficient accuracy? Our company will renew the inspection system by making the most of the available equipment according to your needs. ADDI Co., Ltd. provides proposals and deliveries tailored to your requirements, leveraging our long-standing technology in inspection equipment development. If you have inspection equipment that was previously installed but is currently unused and you have excess equipment, or if you are considering a renewal because it no longer meets current inspection standards, please feel free to consult with us. *For details, please download the catalog in PDF format. First, we will confirm what you want to inspect and in what condition, and then we will consider the appropriate cameras and lighting, after which we will propose the necessary inspection equipment.

  • Image Processing Software

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Proposal for Semi-Automatic Simple Inspection for Reduced Labor and Small Space

A compact automatic inspection system that allows one operator to achieve "input ⇒ automatic inspection ⇒ output."

Automated inspection by robots is expensive, so we want to keep the introduction costs down and manage with minimal personnel! We want to achieve automated inspection in a small space! This is recommended for those who have such concerns! The manual tasks involve placing the items to be inspected onto a conveyor, and after completing the automated inspection, only the simple task of classifying and discharging according to the screen instructions remains. ADDI Co., Ltd. proposes and delivers solutions tailored to our customers' needs based on our long-standing technology in inspection equipment development. If you want to automate inspections but find it difficult to secure a budget and want to limit automation to just a part, please feel free to consult us. *For details, please download the catalog in PDF format. We first confirm what the customer wants to inspect and in what condition, then consider cameras, lighting, etc., accordingly, and based on that, we will propose the necessary inspection equipment.

  • Image Processing Software

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Fully automated simple inspection system using a rotary table and multi-axis robot.

Introduction of a fully automated inspection system that handles the transportation of inspection objects in and out.

We need a large number of personnel in the inspection department and want to implement a unified system to promote automation! This is recommended for those who have such concerns! By using multi-axis robots for loading and unloading and employing a rotating table as an inspection platform, we introduce a system that achieves complete automation of inspections very smoothly and efficiently! Since the inspection results are linked to the robot's movements, it is possible to separate and discharge OK and NG products. Additionally, by placing the inspection target on the rotating table for inspection, it becomes possible to conduct inspections of various shapes and components. ADDI Co., Ltd. proposes and delivers solutions tailored to customer needs based on years of experience in developing inspection equipment. If you want to automate inspections but find it difficult to secure a budget and wish to limit automation to just a part, please feel free to consult with us. *For details, please download the catalog in PDF format. First, we will confirm what the customer wants to inspect and under what conditions, then consider cameras, lighting, etc., accordingly, and based on that, we will propose the necessary inspection equipment.

  • Image Processing Software

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Semi-automatic simple inspection system using a rotating table

Introduction of a simple automatic inspection system for manual moving in and out.

We want to automate inspections, but full automation is too costly. For those who have such concerns, we recommend this! By utilizing a rotary table, we offer a simple automated inspection system where only the setting and retrieval of the inspection items are done manually. Since the work involves only setting items in designated positions and retrieving them based on the OK/NG judgment displayed in the images, there is no need for skilled inspectors. ADDI Co., Ltd. provides proposals and deliveries tailored to our customers' needs, thanks to our long-standing expertise in inspection equipment development. If you want to automate inspections but find it difficult to secure a budget and wish to limit automation to just a part, please feel free to consult us. *For details, please download the catalog in PDF format. We first confirm what our customers want to inspect and in what condition, then consider appropriate cameras and lighting, and based on that, we will propose the necessary inspection equipment.

  • Image Processing Software

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Introduction to Robot Picking Systems + Image Inspection Systems

A series of inspection systems that automatically align bulk-loaded materials and conduct inspections.

If the components are simple shapes like circular or rod-shaped parts, it is possible to use a parts feeder. However, for components with many protrusions, it becomes difficult, and they need to be aligned at least once somewhere. In such processes, we introduce an inspection system that combines the automatic alignment function using a robot picking system with the highly versatile automatic inspection provided by "iVision." "It is possible to inspect with an automatic inspection system, but having personnel stationed to supply components to that device is often wasteful." This is good news for customers facing such concerns. First, we kindly ask you to contact us. *For details, please download the catalog in PDF format. We will first confirm what the customer wants to inspect and in what condition, then consider the appropriate cameras and lighting, and based on that, we will propose the necessary inspection equipment.

  • Image Processing Software

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Introduction to Robot Picking Systems

You can align the materials piled in the basket at the designated position and carry them out.

Press parts and plated parts are often transported in dedicated baskets, but would you consider automating the extraction from those baskets? It is said that the orientation of the components in the basket is irregular, making automatic extraction very difficult, which is one of the challenging processes. Therefore, by attaching an object detection sensor to a 6-axis robot arm, and using the built-in AI to determine the orientation of the components, it becomes possible to extract them accurately. *For more details, please download the catalog in PDF format. Our company will confirm and verify the situation based on your requests and provide proposals that align with your needs.

  • Image Processing Software

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Dimension measurement system using image processing

It will be possible to automatically measure the overall length of the material and the dimensions of various parts.

Would you consider automating the measurement of various dimensions for components manufactured through cutting or pressing? In advance, you can register the dimensions and tolerances of the areas you want to measure on the product, and measurements will be taken using a camera. The system will automatically determine whether the dimensions of those areas fall within the specified tolerances. Additionally, by recording the actual measured values of each component, it becomes very easy to create statistical documentation later on. ADDI Co., Ltd. utilizes years of experience in developing inspection equipment to address your concerns, and our staff will also assist with installation and initial setup to reduce your burden. "Dimension inspection is essential, but we lack personnel to assign to the task," or "Measurement values vary depending on the person in charge." The image processing visual inspection system "iVision" solves these issues! *For more details, please download the catalog in PDF format. We will first confirm with you what you want to inspect and under what conditions, then consider the appropriate cameras and lighting, and based on that, we will propose the necessary inspection equipment.

  • Image Processing Software

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Are you struggling with the implementation of an image processing inspection system using AI?

Image processing inspection system using AI

Can AI be used to inspect items that were previously impossible to check with automated inspections? Is the implementation difficult? How can we ensure accurate judgments with AI, and what about issues like leakage or over-detection? Many companies are introducing inspection systems using AI, but aren't you concerned about whether they can really provide accurate inspections? Before implementation, ADI Corporation conducts verification to determine what can be inspected and then proposes the implementation based on that assessment. "I want to implement an AI inspection system, but I’m worried about its operation." The image processing visual inspection system "iVision" can solve such concerns! *For details, please download the catalog in PDF format. We first confirm with our customers "what" and "in what condition" they want to inspect, then consider appropriate cameras and lighting, and based on that, we propose the necessary inspection equipment.

  • Image Processing Software

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Are you having trouble measuring the dimensions of three-dimensional structural components?

Using a 3D sensor, we quickly measure heights that cannot be measured with a regular camera.

Would you like to consider automating the dimensional measurement of components with complex structures, such as the height of protrusions? By using 3D sensors, it becomes possible to easily and quickly measure in the height direction. The dimensions of protrusions on components are important management items, yet measuring them often requires labor-intensive processes, such as using calipers to measure each one individually. If you are facing such issues, please consider our solution. ADDI Co., Ltd. leverages years of expertise in inspection equipment development to provide not only camera-based inspections but also inspections using 3D sensors. "I want to automate dimensional measurement," "I want to automatically save the measured data," "I don't have staff to prepare the system"—the image processing visual inspection system "iVision" can solve these problems! *For more details, please download the catalog in PDF format. We first confirm what our customers want to inspect and under what conditions, then consider the appropriate cameras and lighting, and based on that, we propose the necessary inspection equipment.

  • Image Processing Software

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We will automate simple visual inspections such as forgetting to attach parts and the presence or absence of processing holes.

Would you like to automate simple visual inspections by installing a general-purpose image sensor on the conveyor line?

Are you worried about forgetting to attach parts to products flowing on the conveyor line or not having processing holes, and therefore conducting visual inspections, but finding that the cost of introducing automatic inspection equipment is too high? "The inspection itself is not difficult, but it becomes a problem if there is a leak, so we need to assign inspectors. However, we cannot spend nearly 10 million yen on inspection equipment for automation." If you feel this way, please consider us [we are currently offering a guide]. ADDI Co., Ltd. can provide delivery solutions tailored to your needs thanks to our long-standing expertise in the development of inspection equipment. Additionally, our staff will handle installation and initial setup, reducing the burden on our customers. "The inspection content is simple, so we can't spend that much," or "We don't have staff who can handle in-house production." The image processing visual inspection system "iVision" can solve these concerns! *For more details, please download the catalog in PDF format. We will first confirm with you "what" and "in what condition" you want to conduct inspections, consider the appropriate cameras and lighting, and then propose the necessary inspection equipment based on that.

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Image processing appearance inspection system using a 6-axis robot.

By using a six-axis robot, inspections similar to those conducted visually can be performed.

In inspection devices using image processing, are you giving up on inspecting items that have complex shapes or require workers to change their grip? By using a 6-axis robot, it becomes possible to automate inspections that were previously difficult. We will explain the benefits of using robots, as well as methods and considerations. As one of our various inspection systems, we propose an inspection system that utilizes a 6-axis robot. Please take a moment to read the materials. [Contents] - Benefits and issues of using a 6-axis robot - Specific methods when using a 6-axis robot *For more details, please refer to the PDF materials or feel free to contact us.

  • Image Processing Equipment

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Proposal for the introduction of image processing inspection systems for trading companies related to machinery and equipment.

To all trading company sales representatives, is it difficult to propose the image processing appearance inspection system, and are you missing out on business opportunities?

When customers inquire about the automation of visual inspections, have you ever hesitated to respond due to issues such as "it's difficult," "it's time-consuming," or "we can't fully meet the customer's wishes" regarding the image processing visual inspection system? Our service covers everything from confirming the specifications desired by the customer, conducting various tests for implementation, arranging equipment, to initial setup during installation. Sales representatives only need to relay the information received from customers to us, and our staff will handle the detailed responses. 【Do you have any of these concerns?】 - You received questions from customers about inspections, but you don't understand inspections well. - The handling of inspection equipment is cumbersome and takes unnecessary time. - It's difficult to respond to complaints from customers during or after delivery. If you are a representative struggling with inquiries about visual inspections, please feel free to contact us!

  • Image Processing Software

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We will perform extraction of IC chips arranged on the tray, check for different varieties, and determine their orientation.

We will conduct a quantity inspection of devices such as IC chips arranged on a tray and perform a series of tasks up to printing the label seal at the time of sealing.

The specifications of trays vary, making it labor-intensive to confirm quantities and check for contamination with different varieties!! We conduct quantity confirmation and checks for contamination with different varieties and orientation of devices such as IC chips arranged in various standard trays. If there are no issues, we introduce a system that prints labels to be affixed during sealing at the same time【Instruction manual available】. ADDI Co., Ltd. has been able to accommodate a wide range of customer needs through years of expertise in developing inspection equipment. Additionally, our know-how allows us to provide delivery solutions tailored to customer requests. "Our company's work style is difficult to automate," "We have requested support from various companies in the past, but were turned down." The image processing visual inspection system "iVision" solves these problems! *For details, please download the catalog in PDF format. First, we confirm with our customers "what" and "in what condition" they want to conduct inspections, then we consider appropriate cameras and lighting, and based on that, we propose the necessary inspection equipment.

  • Image Processing Software

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A dimensional measurement system that measures various dimensions of resin molded products in a single operation.

Using the XY operating stage, it is possible to measure all necessary dimensions that require management in resin molded products in a single operation.

In dimension measurement, many people use calipers or dedicated measuring devices. While these instruments can accurately measure dimensions at individual points, the effort required can often become an issue when there are numerous measurement points. The dimension measurement system we propose utilizes a camera and an XY operating stage to comprehensively measure the necessary points with a single operation of the device. Additionally, even when there are many varieties, it is possible to measure without setting values each time by registering the measurement points for each variety.

  • Image Processing Software

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A system for checking the presence of electronic components on the substrate, incorrect types, and the orientation of components.

We will conduct a comprehensive inspection related to the mounting of electronic components on the substrate, including issues such as missing components, different types, and incorrect mounting directions.

The inspection of electronic components on printed circuit boards involves a wide variety of types and numerous items to check, so you may be relying on visual inspections. Our proposed system utilizes an XY operating stage, allowing for the inspection of the presence, type differences, and installation direction differences of components on boards of 500mm x 500mm size. Additionally, through type registration, it becomes possible to conduct accurate inspections even on boards with similar layouts.

  • Image Processing Software

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Inspection system for detecting fine defects attached to metal plates and glass.

This is a system that integrates a microscope, a working stage, and analysis software to perform inspections automatically while visually confirming them, as opposed to using a stereo microscope for the inspection.

When conducting inspections using a stereo microscope, inspectors tend to accumulate fatigue as they must constantly look through the microscope. Additionally, since inspections are performed while moving the entire workpiece, there can be areas that are overlooked or places that have been inspected but are unclear, making it very labor-intensive to check them later. This system automatically inspects the workpiece sequentially from the edges, preventing oversights and automatically mapping defective areas. By visually reconfirming the results, it reduces the burden of work. Even for detailed inspections of defects, the machine can repeatedly perform inspections, allowing for accurate and thorough checks without omissions.

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A system for automatic inspection of the surfaces of large components such as wooden doors and wall materials.

A system that performs automated inspection of surfaces of large panels, such as those that are labor-intensive to inspect visually, using a 2D operating robot and stage.

When visually inspecting the surfaces of large wooden doors and panels, workers can easily experience a significant burden, which may lead to issues such as missed defects. This system employs a 2D operating scara robot equipped with a camera and lighting to thoroughly check the inspection targets, creating an inspection system. By selecting the camera's precision according to the size of the defects to be detected, inspections can be carried out with stable accuracy.

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An automatic inspection system for the overall appearance of resin bottles with protrusions.

A fully automated inspection system that conducts comprehensive inspections using multiple stages for defects such as scratches, black spots, dirt, and printing errors on resin bottles with nozzles.

In the case of a standard cylindrical resin bottle, it is possible to conduct inspections using devices that rotate the workpiece; however, if there are protrusions such as a spout, those areas cannot be inspected, and alternative measures such as visual inspection may be necessary. This system implements full automation by adding a special camera to inspect the nozzle area.

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A system that improves the transport line for roll products and conducts inspection of the end faces during transport.

A inspection system that has a mechanism for rotating the workpiece on the conveying device to perform appearance inspection of the cut surface of rolled products.

A system that performs inspections during transportation to detect defects (such as dirt or double cuts) on the cut surfaces that occur when slitting films and tapes. By conducting inspections during transportation, it becomes possible to carry out inspection tasks without the need for additional work processes.

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Case study of automated visual inspection: Example of individual packaging inspection for confectionery products.

A case study of automating visual inspection by installing cameras and lighting on the conveyor line to capture and inspect the individual packaging status of confectionery products!

Regarding the inspection of individually packaged confectionery items being transported on a conveyor, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce examples of systems that have been implemented with cameras and lighting on existing conveyor lines for inspection purposes. When conducting visual inspections of confectionery items flowing in large quantities on a conveyor, it is common to have inspectors stationed on the line to perform the checks. However, when items are flowing in large volumes, it becomes easier to overlook defects. Additionally, if an inspector is absent, it becomes necessary to secure personnel to carry out the inspection tasks. To alleviate these burdens, we encourage you to consider automated inspection. **Features of this system:** - Inspection can be performed on the conveyor line without creating a separate inspection system. - Since inspections are conducted on the conveyor line, it is possible to inspect without the need for additional equipment. - Even for items flowing in large quantities, it is possible to detect defects among them. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible for inspection.* *Detailed processing information and flow are included in the PDF.*

  • Image Processing Software

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Fully automated inspection system for checking the dimensions and engraved characters of rod-shaped and tubular components.

A fully automated inspection system that automatically inspects the dimensions, warping, and printed characters of rod-shaped and tube-shaped components made of metal, resin, and natural materials.

Rod-shaped and tube-shaped materials can be made from various materials, but due to the characteristics of the original material, there may be variations in length and diameter, or warping may occur. For these materials, by measuring while rotating the component, we can check the conditions of length, diameter, and warping. Additionally, by rotating the component, we can also perform complex inspections such as reading the text written on the side simultaneously.

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A system for automatic inspection of various characters and logos printed on packaging boxes.

A inspection system that determines the printing condition and printing position of printed materials such as lot numbers and logos on boxes.

When packaging products, it is common to print various information such as lot numbers, product names, and logos on the packaging boxes. However, when checking whether this printing is done correctly according to the specified information, it may sometimes be done at the stage when the boxes are stacked on a pallet. However, conducting inspections at that stage requires repacking and reprinting, which is very labor-intensive. Therefore, by verifying the printed content immediately after printing, it becomes possible to reduce this labor.

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A system for inspecting films and paper that are transported at high speed in a roll-to-roll manner.

A inspection system that installs a camera on a roll-to-roll transport device to conduct visual inspections during the winding process.

In the paper manufacturing, sewing, and resin film processing industries, roll-to-roll winding devices are used. A camera is installed on these devices to create a system that conducts defect inspections, such as surface dirt, during the winding process. When a defect is detected, measures are taken, such as stopping the winding device or displaying the distance from the starting position to the location of the detected defect.

  • Image Processing Software

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A testing system to check the arrangement and errors of sample mounts and color samples.

Automatically conduct inspections of sample books that have various colors and designs arranged, such as color samples and sample boards.

In color samples and sample boards, multiple colors and designs are printed or attached on a single sheet of paper, which poses a risk of incorrect samples due to placement errors or miscoloring. Therefore, by using images to determine whether the finely arranged small pieces of samples are in the correct color and positioned correctly, it becomes possible to eliminate these mistakes.

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Inspection system for conducting inspections during the secondary processing (printing process) of resin molded products.

Perform imaging according to the printing conditions in the printing process of resin molded products and conduct automatic inspection.

In the secondary processing of resin molded products, the printing process may involve multiple layers of printing. If inspection is conducted after all printing processes are completed, it becomes difficult to determine at which stage the defects occurred. Additionally, since time has passed since the printing was done, if there is an issue in the printing process, the response may be delayed, potentially leading to an increase in defects during that time. Therefore, by conducting automatic inspections immediately after each printing stage is completed, it becomes possible to promptly identify which printing process caused the defects, allowing for improvements in the process. Furthermore, by capturing images in environments tailored to each stage immediately after printing, it is possible to reliably detect defects. Our system can accommodate this by installing multiple cameras in a single inspection system.

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A system for automatic inspection of the appearance of tablet and similar pill products.

A system that installs cameras and lighting on the tablet transport line to inspect for defects such as scratches, cracks, and black spots.

Since tablet products are produced in large quantities, it becomes very difficult to conduct visual inspections. Additionally, while dedicated inspection equipment is high-performance, it is also quite expensive. Therefore, by installing cameras and lighting on the conveyor line and conducting inspections during transport, it becomes possible to implement automatic inspections relatively inexpensively.

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Automatic inspection system for extruded products

An automatic inspection system that installs a camera near the exit of the extrusion molding machine to conduct inspections immediately after molding.

When inspecting long materials like those produced by extrusion molding, it is common to cut them to an appropriate length or to rewind them and conduct inspections at that time. However, by installing a camera near the exit of the molding machine and performing inspections immediately after molding, it becomes possible to quickly detect any abnormalities that occurred during the molding process, and inspections can be carried out without having to go through a separate process for inspection.

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A system that partially improves the transport line for resin molded products and conducts inspections during transportation.

A testing system that installs a rotating device in the transport process of resin molded products to conduct appearance inspection of the outer peripheral area during transport.

In the side inspection of cylindrical products, it is difficult to inspect the entire side while they are flowing on the conveyor line. However, by installing a rotating device in the middle of the line and conducting the inspection there, it becomes possible to inspect the outer circumference. In this case, it allows for inspection during transport without the need to set up a separate line for the inspection device.

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Image processing system for measuring the position and dimensions of holes on a metal plate.

An image processing visual inspection system that simultaneously inspects the position and size of holes opened in a metal plate, as well as the condition around the holes.

Measuring the relative positions and dimensions of numerous holes opened on a metal plate manually is a very labor-intensive task, even for experienced workers. Additionally, the more measurement points there are, the longer it takes. Furthermore, with devices that measure dimensions from images, if the size is too large to fit on a single screen, measurement may not be possible. In response to these issues, our system, which combines a general-purpose stage and an image processing system, allows for various dimension measurements to be performed simply by setting it up, accommodating both large items and those with many holes.

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A system that installs a camera on the processing line of resin molded products to conduct inspections during processing.

A fully automated inspection system that enables processing while simultaneously performing automatic inspection during the processing of resin molded products.

Generally, when conducting inspections, it is necessary to re-inspect the processed components in the inspection process. However, this system allows for inspections to be conducted while processing by installing cameras in the processing line, modifying part of the line, and adding a discharge mechanism. Since inspections are performed during the processing stage, there is no need to establish a separate inspection process, which is expected to reduce workload. Additionally, compared to creating separate inspection equipment, it can be implemented at a relatively low cost.

  • Image Processing Software

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Automatic inspection system for checking the wiring and resin filling condition on the lead frame.

A semi-automatic inspection system that allows inspection of the lead frame sequentially from the edge of the workpiece.

State inspection on the lead frame may involve the use of optical microscopes, and visual inspection requires a significant amount of effort. Additionally, typical image processing devices cannot inspect the entire lead frame at once, often necessitating manual movement of the workpiece, which does not reduce labor and may also lead to errors. The system introduced here is an image processing inspection system that can be implemented relatively inexpensively using a general-purpose stage and customizable inspection software.

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Inspection of the surface coating condition of metal parts such as bolts using image processing.

An appearance inspection system that uses a camera to assess the coating condition for rust prevention and other purposes on the surface of metal parts.

Introduction of an image processing appearance system that inspects the implementation status of coating treatments such as rust prevention using a camera. Coating treatments are often performed in large quantities, and when inspections are conducted visually, there is a high likelihood of missing inspections. Therefore, by using automatic inspection, it becomes possible to inspect a large number of components in a short period of time.

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Fully automated inspection system for the appearance of rod-shaped resin molded products.

A fully automated inspection system that automatically detects various defects such as shorts and burrs on the outer circumference of rod-shaped resin molded products.

A fully automated image processing visual inspection system that aligns the orientation of parts from a parts feeder, conducts inspections of various defects on the end faces and outer peripheries of the parts using a rotating mechanism, and separates and discharges good and defective products!

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Fully automated inspection system for cylindrical components such as washers, nuts, and eyelets.

A fully automated inspection system that automatically conducts defect inspection of metal parts such as scratches and measures dimensions like outer diameter and inner diameter.

A fully automated image processing visual inspection system that supplies parts from a parts feeder, simultaneously conducts defect inspection for scratches and dirt on both end surfaces of cylindrical metal parts, measures dimensions such as outer diameter, and separates and discharges good and defective products!

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Case Study of Automated Visual Inspection: Example of Printed Content Inspection on Packaging Boxes

An example of the introduction of automatic inspection on the conveyor line for reading and verifying the accuracy of text printed on the surface of packaging bags for agricultural products and various materials!

Would you like to switch the printing inspection of text on the surface of packaging bags for agricultural products and various materials from "visual inspection" to "automated inspection using cameras"? We would like to introduce examples where cameras and lighting have been installed on existing conveyor lines and are being operated as an inspection system. Reading printed text on the surfaces of hard materials such as cardboard boxes and plastic containers can be handled by a relatively large number of inspection devices. However, for materials like burlap and paper bags, where the surface is not flat, printing irregularities can easily occur, and automatic recognition may fail to read the text. Our system can accurately read text according to various text conditions. 【Features of this system】 ■ Inspection can be performed on the conveyor line ■ Confirmation of printed content and reading of barcodes are possible ■ Text printed on uneven surfaces can also be read ■ Inspection locations can be changed based on inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection - Inspection Case of Resin Containers

A case study of automating visual inspection using a multi-axis robot to move and inspect the complex shapes of resin containers!

Regarding the inspection of scratches, dirt, and deformation on resin products with complex shapes, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of an inspection device that uses a multi-axis robot to hold the workpiece and conduct inspections. In this system, the multi-axis robot holds the workpiece and positions the areas that need inspection towards the camera for imaging and inspection. By using a robot, various surfaces can be directed towards the camera, allowing for sequential imaging and inspection of defective areas, similar to manual inspection. 【Features of this system】 ■ Automated inspection system using multi-axis robots ■ Capable of specifying and inspecting various areas of complex shapes ■ Allows for inspection of various surfaces by freely moving the workpiece ■ The device can be modified based on the inspection requirements *First, we will verify whether the workpiece you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Inspection Example of Rubber Tubular Components

A case study on the automation of a system that installs cameras and lighting for inspecting roll-to-roll rubber tube winding machines!

Regarding the inspection of defects and scratches on tubular materials such as rubber, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce an example of an inspection system that incorporates a camera and lighting onto a dedicated winding machine. For the process of inspecting tubular materials, we will create a dedicated winding device that allows for inspection while rewinding. Additionally, if there is an existing winding device, it can also be adapted for this purpose. Furthermore, this system can accommodate materials other than rubber hoses, such as paper and fabric with varying widths. **Features of this system:** - Construction of a new inspection system using a roll-to-roll winding device - Capable of high-speed transport due to high-precision processing technology - The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect is feasible.* *Detailed processing information and flow are included in the PDF.*

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Case study of automated visual inspection: Inspection example of electronic components housed in trays.

A case study of automating visual inspection using a general-purpose XY stage to sequentially inspect the appearance of electronic components housed in a tray!

Shall we switch the visual inspection of electronic components housed in trays from "manual inspection" to "automated inspection using a camera"? We would like to introduce a practical example of the "iVision Robot," which allows for inspection of each cell in the tray by installing a camera and lighting on a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to inspect the workpieces lined up in the tray sequentially without having to set the camera position each time, allowing us to confirm which cell had what kind of defect. 【Features of this system】 ■ By using a two-dimensional operating stage, it is possible to inspect the tray cell by cell. ■ Displays a map indicating where in the tray the defects were located. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information, including specifics and processing flow, is included in the PDF.

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Case study of automated visual inspection *Examples of inspecting transparent materials such as films.

A case study on the automation of appearance inspection for scratches and wrinkles on transparent materials such as glass and film!

Would you like to switch from "visual inspection" to "automated inspection using a camera" for checking scratches and wrinkles on transparent materials such as glass and film? Inspecting transparent components is difficult with existing appearance inspection devices, but we would like to introduce examples of inspection devices that utilize multiple light sources to enable detection. This system is a hand-operated inspection device that installs a camera and multiple lights on an inspection stand. By sequentially illuminating the multiple lights and capturing images, it allows for inspections similar to those conducted by holding and tilting the workpiece by hand. 【Features of this system】 - A simple inspection system with a camera and lights installed on the inspection stand - Enables inspection of difficult-to-check transparent materials by using multiple light sources - The device can be modified based on the inspection requirements *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information, including specifics and processing flow, is provided in the PDF.

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Case study of automated visual inspection: Inspection case of engraved text on metal rods.

A case study on the automation of visual inspection for reading characters engraved on the side of a metal rod!

Would you like to switch from "visual inspection" to "automated inspection using a camera" for verifying the characters stamped on the side of metal rods and checking for correctness? We would like to introduce a hand-held inspection device that accurately reads characters stamped on flat and curved surfaces, allowing for confirmation of character strings and correctness judgment. In this system, a simple hand-held inspection device is set up with only a camera and lighting on the inspection stand, enabling accurate reading of characters stamped on curved surfaces and surfaces that easily reflect light, which are difficult to read with general-purpose machines. 【Features of this system】 ■ A simple inspection system with a camera and lighting installed on the inspection stand ■ Capable of reading characters stamped on glossy and curved surfaces ■ The device can be modified based on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.

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Case Study of Automated Visual Inspection: Example of Log Periphery Inspection Using 3D Sensors

An example of automated visual inspection using a 3D sensor to measure the outer conditions such as the thickness and surface state of logs during transportation!

Regarding the inspection of the outer conditions such as the thickness and surface condition of logs during transportation, would you consider switching from "manual measurement" to "automatic measurement using 3D sensors"? By installing 3D sensors around the logs on the transportation line and scanning the surface, we can create a system that automatically measures thickness and surface conditions without the need for separate measuring devices. For large materials such as logs that are cumbersome to handle, measuring on the transportation line can also reduce the workload for subsequent tasks. 【Features of this system】 ■ Measurement can be performed on the transportation line without the need for separate inspection devices. ■ By attaching sensors to the transportation line, the measurement process can be streamlined. ■ The use of 3D sensors enables the realization of inspection devices that can measure the size and depth of defects. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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Case Study of Automated Visual Inspection: Inspection Example of Spherical Rubber and Urethane Products

A case study of automating visual inspection using a general-purpose XY stage to inspect the size and deformation of spherical rubber products!

Would you like to switch the visual inspection of spherical-shaped parts spread out on a work tray from "manual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which has a camera and lighting installed on a general-purpose XY stage movement device, allowing inspection over a specified area. By using a two-dimensional moving stage, it is possible to inspect the entire designated area for each specified area without having to set the camera position each time. This allows for checking whether there are any items of varying sizes, chips, deformations, or anything that does not meet specifications mixed in. 【Features of this system】 - By using a two-dimensional moving stage, it is possible to sequentially inspect even large areas. - It indicates the coordinates of any defects and displays a map showing the positions and types of defects found. - The device can be modified according to the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.

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Case study of automated visual inspection: Example of surface inspection of wood grain materials using AI.

A case study of automating exterior inspection by installing cameras and lighting on the line to capture images and inspect the appearance of wood-grained materials flowing on the conveyor line!

Regarding the inspection of materials with designs such as wood grain being transported on the line, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing transport line and utilizing AI, we can create a system that inspects the surface of materials during transportation. With the use of AI, it becomes possible to distinguish between wood grain and scratches, which are typically difficult to differentiate with standard inspection equipment. 【Features of this system】 - Inspection can be conducted on the transport line without the need to create a separate inspection system. - Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. - By using AI, it can identify and inspect wood grain, which is prone to misjudgment. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including the processing flow, is provided in the PDF.

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Case study of automated visual inspection: Inspection case for checking the welding condition of components.

A case study of automating visual inspection by installing a 3D sensor on a scara robot to check the welding condition of components on a metal plate!

Would you like to switch from "visual inspection" to "automated inspection using a 3D sensor" for confirming whether the components are accurately welded? We will introduce an inspection device that uses a SCARA robot on a fixed inspection stand to check the welding condition on metal plates. By operating the 3D sensor, it becomes possible to sequentially confirm the welding condition of the components attached to the metal plate. 【Features of this system】 - The SCARA robot can operate the 3D sensor even on metal plates of considerable length, allowing for inspection of the entire surface of the metal plate. - By using a 3D sensor, it is possible to confirm the three-dimensional state of the weld, which is difficult to inspect with a camera. - By registering the standard size for welding, it is possible to quickly determine OK or NG. - The device can be modified according to the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.

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Case study of automated visual inspection: Example of container lid condition inspection using 3D sensors.

An example of automating visual inspection to check the sealing condition of container lids flowing on the conveyor line by installing a 3D sensor on the line!

Regarding the inspection of the lids of containers being transported on the line, would you consider switching from "visual inspection" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing transport line and measuring the condition of the lids, we can create a system that performs inspections without the need for inspectors to be stationed on the transport line. Using 3D sensors allows us to confirm the sealing condition of the lids, including slight "lifting" that is difficult to detect with overhead cameras. 【Features of this system】 ■ Inspections can be conducted on the transport line without creating a separate inspection system. ■ Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. ■ The use of 3D sensors enables the detection of slight lifting of the lids. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

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