エーディーディー Product Lineup

Regarding the inspection of discoloration (such as rot) of vegetables being transported on the line, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing transport line and utilizing AI, we can create a system to inspect whether any rotting vegetables are flowing through during transportation. For irregularly shaped items, such as certain vegetables that are difficult to distinguish with conventional inspection devices, it becomes possible to identify them using AI. 【Features of this system】 - Inspection can be conducted on the transport line without creating a separate inspection system. - Since inspections are performed on the transport line, it is possible to conduct inspections without the need for additional equipment. - AI enables inspections for irregularly shaped vegetables. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

• Visual Inspection Equipment

Regarding the comprehensive inspection of products with complex shapes, such as scratches, dents, and residual cutting chips, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of an inspection device that uses a multi-axis robot equipped with a camera and lighting to inspect components with complex shapes. In this system, by attaching a camera and lighting to a multi-axis robot, we can inspect components that are difficult to examine with a fixed camera, capturing images of defective areas sequentially, similar to human inspection. By using a robot, we can direct the camera and lighting to various locations on components of different shapes, making it possible to handle parts with complex geometries that traditional automated inspections struggle with. 【Features of this system】 ■ Automated inspection system using multi-axis robots ■ Capable of specifying and inspecting various locations on complex shapes ■ Able to accommodate heavy or large items by moving the camera ■ The inspection setup can be modified based on the inspection requirements *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.

• Visual Inspection Equipment

Regarding the inspection of foreign objects and black spots in resin molded products, why not switch from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of an inspection device equipped with a mechanism for separating and discharging OK and NG items, created with a separate transport system. In this system, a separate transport line is created, where items are manually fed in, and inspection is conducted using a camera installed on the line. The inspection device has a mechanism to change the discharge destination based on the inspection results, allowing for the identification and separation of defects such as foreign objects and black spots in resin molded products. By making the feeding part manual, it becomes possible to automate the process at a relatively low cost compared to inspection devices that use parts feeders. 【Features of this system】 ■ Automated inspection system with a separately created transport line ■ Improved work efficiency by separating items based on conditions during discharge ■ Reduction of system costs by performing manual feeding ■ The device can be modified based on inspection requirements *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.

• Visual Inspection Equipment

Would you like to switch the inspection of surface scratches, dents, and foreign objects on long items such as pipes and steel materials from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of a hand-held inspection device that uses multiple cameras and lighting for the appearance inspection of long items, which cannot be captured by a single camera. This system is a hand-held inspection device that installs multiple cameras and lighting on an inspection stand, allowing for the assessment of scratches, dents, and foreign object adhesion on the surface of long workpieces. By analyzing images captured by multiple cameras simultaneously, there is no need to move the workpiece sequentially under the camera, and inspections can be performed in a short time. 【Features of this system】 - A simple inspection system that does not require a moving device, with multiple cameras and lighting installed on the inspection stand. - Capable of inspecting objects that are too long to be captured by a single camera in one go. - The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.

• Visual Inspection Equipment

Would you like to switch from "visual inspection" to "automated inspection using cameras" for inspecting and monitoring scratches and foreign objects on molds used for shaping resin and metal? We would like to introduce a case study of a hand-held inspection device that installs molds at designated locations for shaping and other purposes. In this system, a hand-held inspection device is equipped only with a camera and lighting on the inspection stand, which determines the presence of scratches, foreign object contamination, and mold deterioration. By monitoring the condition of the mold, it becomes possible to detect defects caused by the mold during shaping in advance, thereby reducing the risk of mass production of defects. 【Features of this system】 ■ A simple inspection system with a camera and lighting installed on the inspection stand ■ Contributes to reducing defects during shaping by inspecting the molds ■ The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information, including specifics and processing flow, is included in the PDF.

• Visual Inspection Equipment

Regarding the inspection of metal parts being transported on the line, including the mixing of different types and shape defects, would you consider switching from "visual inspection" to "automated inspection using cameras"? This system involves installing cameras and lighting on the existing transport line to inspect whether items that differ from pre-stored shapes are flowing through during transport. It is suitable for manufacturing processes that handle components with different detailed shapes on the left and right or components with differing hole positions. 【Features of this system】 - Inspection can be conducted on the transport line without creating a separate inspection system. - Conducting inspections on the transport line is effective in preventing outflow to the next process. - Effective for processes using components with subtle differences, such as differing hole positions. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information, including the processing flow, is provided in the PDF.

• Visual Inspection Equipment

Regarding the inspection of surface scratches and dents on metal plates being transported on the line, would you consider switching from "visual inspection" to "automated inspection using cameras"? This system will involve installing cameras and lighting on the existing transport line to inspect various defects on the surface of the metal plates during transportation. By conducting inspections on the existing transport line for components like metal plates, which are difficult to handle manually, it becomes possible to reduce the effort and human errors associated with separate inspections. 【Features of this system】 - Inspections can be conducted on the transport line without creating a separate inspection system. - Since inspections are performed on the transport line, quick responses can be made in case of defects. - Inspections are carried out by considering the surface conditions and using appropriate cameras and lighting. - The equipment can be modified based on the inspection content. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.

• Visual Inspection Equipment

Regarding the confirmation of the printing state of labels output from the label printer, such as printing content, smudging, and blurring, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce a system that installs a camera and lighting between the labels output from the printer and the winding mechanism to capture images and conduct inspections. In this system, for the labels printed by the printer, we first teach the system the state of a good label and then perform comparisons to inspect various printing defects all at once. Additionally, it is also possible to verify whether the correct values and information are recorded for lot numbers and barcodes. 【Features of this system】 - By conducting inspections immediately after printing, it allows for quick responses to issues with the printing device. - By recording the image of a good label initially, it can accommodate various types of labels. - It simultaneously checks not only printing defects but also the content of printed information such as lot numbers. *First, we will verify whether the work desired by the customer can be inspected. *Detailed processing information and flow are included in the PDF.

• Visual Inspection Equipment

Shall we switch from "manual measurement" of the warping and unevenness of metal plates to "automatic inspection using a 3D sensor"? We will introduce a practical example of the "iVision Robot," which enables measurement by installing a 3D sensor on a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to check the condition of the metal plate's surface. Utilizing the 3D sensor allows for the inspection of the unevenness and warping of metal products, enabling efficient polishing and warping correction of metal products. 【Features of this system】 ■ By operating the stage and 3D sensor, measurement of the entire surface of metal plates of a certain size is possible. ■ The use of a 3D sensor allows for measurement not only of the size of unevenness but also in the depth direction. ■ By registering standard values and tolerances in advance, rapid determination of OK or NG can be performed. *First, we will verify whether the work you wish to inspect can be measured. *Detailed processing information and flow are provided in the PDF.

• Visual Inspection Equipment

Would you consider switching from "visual inspection" to "automated inspection using cameras" for the bottle's "black spots, scratches, dirt, and printing defects"? We would like to introduce a case where a dedicated inspection device was created to implement a system that conducts these inspections all at once. In this system, when a workpiece is fed into the product input section, it is sent out one by one, and inspections are performed on various parts of the resin bottle, including the outer circumference and nozzle section, using multiple cameras and rotating fixtures. By using imaging environments suited to each specific area, it becomes possible to accurately confirm defects in the areas that need detection. 【Features of this system】 ■ Creation and operation of a dedicated inspection device that performs complex operations ■ Ability to conduct various inspections simultaneously by installing cameras in appropriate locations ■ Recording of which inspection items have defects ■ The device can be modified based on the inspection content *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.

• Visual Inspection Equipment

Shall we switch from "manual measurement" of the outer diameter and internal dimensions of resin molded products to "automatic inspection using a camera"? We would like to introduce a practical example of the "iVision Robot," which enables dimension measurement by installing a camera on a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to check the entire mounting state of the substrate, which cannot be confirmed with a single camera. 【Features of this system】 - It is possible to measure a wide range of dimensions that cannot be captured by a single camera through the operation of multiple cameras. - For multiple dimension inspections, measurements can be conducted in one inspection by setting the measurement points. - It is also possible to determine whether the measurements are within tolerance based on information such as drawings. *First, we will verify whether the work you wish to inspect can be measured. *Detailed processing information and flow are provided in the PDF.

• Other inspection equipment and devices

Shall we switch the inspection of the presence or absence of components on the electronic circuit board and printing inspection from "visual inspection" to "automated inspection using a camera"? We would like to introduce a practical example of the "iVision Robot," which operates as an inspection device by attaching an inspection system to a general-purpose XY stage moving device. By using a two-dimensional operating stage, it becomes possible to check the mounting status of the entire circuit board, which cannot be confirmed by a single camera. 【Features of this system】 - It can automatically inspect the presence or absence of components and installation errors on the entire circuit board. - It can accommodate different types by setting up specifications for various products. - It is also possible to simultaneously inspect the status of the circuit. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and processing flow are provided in the PDF.

• Other inspection equipment and devices

Regarding the fine "various foreign matter inspection" on metal plates, would you consider switching from "visual inspection" to "automated inspection using a microscope and camera"? We will introduce practical examples of inspecting fine defects by incorporating an image processing system into the microscope. This system links the microscope's camera and operates the stage as an XY stage, allowing us to record where and what kind of defects were present. Additionally, for those who are concerned about relying solely on automated inspection, it is also possible to recheck the problematic areas with a microscope. 【Features of this system】 ■ Capable of inspecting for fine foreign matter adhesion ■ Records whether defects were present, allowing for later verification ■ Various sizes can be confirmed by changing the microscope lens *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

• Image Processing Software

Regarding the necessary inspections for "scratches and dents" on relatively large product surfaces such as closet doors and doors, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce a case study of a system that has been implemented, which installs a camera and lighting on an XY stage movement device to conduct inspections even for products with large surface areas. In this system, products are placed at designated positions on the device, and the camera and lighting move to capture images, allowing for inspections of products that require inspection over large areas. When conducting visual inspections on large products, their size can become a hindrance, requiring significant effort for visual inspection. Additionally, certain areas may become difficult to see depending on the location, leading to potential oversights and other issues. **Features of this system:** - For workpieces that are too large to capture in a single image, the camera can be moved to enable comprehensive imaging. - The camera moves to inspect areas that are difficult to confirm visually. *First, we will verify whether the workpieces you wish to inspect can be inspected with this system. *Detailed processing information, including the processing flow, is provided in the PDF.

• Image Processing Software

Regarding the "dirt, roughness, and foreign object inspection, etc." of slit roll-shaped tape and film cutting surfaces, would you consider switching from "visual inspection" to "automated inspection using cameras" on the conveyor line? We would like to introduce examples where cameras and lighting have been installed on existing conveyor lines and are being operated as an inspection system. By conducting inspections on the conveyor line following the cutting process, it becomes possible to confirm the condition immediately after processing. Using two systems of cameras on the cutting surface allows for the simultaneous detection of defects that may not be detected by a single camera. Additionally, if the items are similar roll-shaped products, we can accommodate paper, fabric, and metal as well. 【Features of this system】 ■ A system that conducts inspections on the same line after processing the cutting surface ■ Two systems of cameras are provided on the cutting surface, allowing for the simultaneous confirmation of various defects ■ By capturing images from different positions, it is possible to verify the cutting position and other details ■ If the items are similar roll-shaped products, we can accommodate paper, fabric, and metal as well *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information is included in the PDF with specifics and processing flow.

• Image Processing Software

Would you like to switch from "visual inspection" to "automated inspection using cameras" for necessary inspections such as "dimensional measurement" of rod-shaped and tubular materials like shafts and pipes, as well as surface inspections for "scratches," "black spots," "end face conditions," and "engraved characters"? We will introduce a case where a dedicated inspection device was created separately from the manufacturing line to implement a system that conducts all these inspections at once. In this system, when a workpiece is fed into the product input section, it is sent out one by one, and inspections are conducted at corresponding locations using multiple cameras. For a single component, there are several inspection items, and to verify them, cameras are installed at appropriate points during transport to carry out multiple inspections. **Features of this system:** - A dedicated inspection device is created and operated separately from the manufacturing line. - By installing multiple cameras, it is possible to conduct different inspections simultaneously. - Records are kept of which inspection items have defects. - The device can be modified based on the inspection content. *First, we will verify whether the workpieces you wish to inspect can be inspected.* *Detailed processing information, including details and processing flow, is provided in the PDF.*

• Image Processing Software

Would you like to switch the inspection of lot numbers, dates, barcodes, etc., printed on packaging boxes and bags from "visual inspection" to "automated inspection using cameras"? We would like to introduce examples of systems that have been implemented by installing cameras and lighting on existing conveyor lines for inspection purposes. This system is an example of introducing an inspection system by installing cameras and lighting on your conveyor line. It can address various issues related to printing, such as whether characters and numbers are printed correctly and whether they are legible. 【Features of this system】 ■ Inspections can be conducted on the conveyor line ■ Confirmation of printed content and barcode reading are possible ■ The condition of the packages being inspected can include not only boxes but also paper and plastic bags ■ Inspection locations can be changed based on the inspection content * First, we will verify whether the work you wish to inspect is feasible. * Detailed processing information, including details and processing flow, is provided in the PDF.

• Image Processing Software

Regarding the inspection of black spots and foreign objects on transparent films transported in a roll-to-roll manner, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce examples of systems that operate by installing cameras and lighting on the transport line for inspection purposes. This system is an example of introducing an inline inspection system with a number of cameras and lighting tailored to the width of the workpiece, such as films being transported at high speed like in roll-to-roll processes. It is also capable of handling materials other than films, such as paper and fabric. 【Features of this system】 - Construction of an inspection system by installing cameras on roll-to-roll lines - Capability to handle high-speed transport due to high-precision processing technology - The equipment can be modified based on the inspection requirements *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information, including the processing flow, is provided in the PDF.

• Image Processing Software

Would you like to switch the inspection of the placement positions and correctness of sample backing and color samples from "visual inspection" to "automated inspection using a camera"? We would like to introduce a case study of an inspection device that performs color inspection using a hand-held inspection device. In this system, a hand-held inspection device is equipped with only a camera and lighting on the inspection stand. Initially, it memorizes the good products, and then it determines whether the placement and color of the sample backing being inspected are correct. Since this system memorizes the correct information at the beginning, it can perform inspections without changing the settings even if the placement or color changes. 【Features of this system】 - A simple inspection system with a camera and lighting installed on the inspection stand - Prevention of overlooking defects due to subtle differences - By memorizing good products initially, it can be used with various types - The device can be modified depending on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

• Image Processing Software

Would you consider switching to "automatic inspection using cameras" for checking the printed characters on the surface of resin parts for "printing misalignment," "chipping," "bleeding," and "dirt"? We would like to introduce an example of a system that installs multiple cameras and lighting on the printing process line to inspect the printing condition all at once. For products with multi-color printing on the surface of resin molded items, it becomes possible to conduct inspections for defective printing conditions that cannot be inspected in a single environment by using imaging environments tailored to each printing condition. 【Features of this system】 ■ Enables automatic inspection without the need to introduce separate lines or equipment for inspection. ■ Allows for inspections of various conditions by using multiple imaging environments even for inspections of the same area. ■ Conducts inspections on the transport line after printing, enabling rapid response in case of defects. ■ Well-suited for environments that perform multi-color printing such as screen printing and gravure printing. *First, we will verify whether the work you wish to inspect can be inspected. *Detailed processing information and processing flow are included in the PDF.

• Visual Inspection Equipment

Would you consider introducing "automated inspection using cameras" for the inspection of food products such as tablets and small items like washers? We would like to introduce examples of systems that operate by installing cameras and lighting on existing conveyor lines. This system allows for inspection without creating a complex conveyor line by simply installing cameras and lighting on the customer's existing conveyor line. If modifications to the existing line are necessary based on the customer's inspection requirements and preferences, we can accommodate that as well. 【Features of this system】 ■ Inspection can be performed on the conveyor line without creating a separate system ■ Suitable for high-speed inspection of large quantities of products ■ Quick response is possible in case of defects since inspection is conducted on the conveyor line ■ Compatible with products other than tablets, such as tablet medications and washers ■ Equipment can be modified based on inspection requirements *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are included in the PDF.

• Image Processing Software

Would you like to switch from "visual inspection" to "automated inspection using cameras" for necessary inspections of small round metal parts, such as "scratches," "chips," "dents," and "dirt"? We would like to introduce a case where a dedicated inspection device was created and implemented separately from the manufacturing line. In this system, when a workpiece is fed into the product input section, it is sent out one by one for inspection of both sides. If any defects are found, they are separately ejected for classification. 【Features of this system】 ■ A dedicated inspection device is created and operated separately from the manufacturing line. ■ It determines good and defective products, with defective products being ejected separately. ■ Records are kept of which inspection process detected the defects. ■ The device can be modified according to the inspection content. *First, we will verify whether the workpieces you wish to inspect are feasible for inspection. *Detailed processing information, including the processing flow, is provided in the PDF.

• Contract manufacturing

Would you like to switch from "visual inspection" to "automated inspection using cameras" for necessary inspections such as "variety identification," "shorts," "burrs," "black spots," "gas burns," and "bubbles" in rod-shaped resin molded products? We would like to introduce a case where a dedicated inspection device was created and implemented separately from the manufacturing line. In this system, when a workpiece is fed into the product input section, it is sent out one by one, and the inspection of the outer circumference of the rod-shaped product is conducted. If any defects are found, they are separately discharged for classification. 【Features of this system】 ■ A dedicated inspection device is created and operated separately from the manufacturing line. ■ By rotating the workpiece during inspection, the entire workpiece is inspected. ■ If any defects are detected, defective products are discharged separately. ■ The device can be modified according to the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are included in the PDF.

• Contract manufacturing

Regarding the "presence or absence of coating processing" for metal products such as bolts, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce a case study of a manual inspection device that checks the condition of surface treatment. In this system, a simple manual inspection device is set up with only a camera and lighting on the inspection stand, displaying the inspection results on a screen and classifying them. 【Features of this system】 - A simple inspection system with a camera and lighting installed on the inspection stand - Capable of performing inspections that are difficult to judge visually, such as the presence or absence of coating - Can inspect other metal parts or resin processed products if they have similar processing - The device can be modified depending on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

• Contract manufacturing

Would you like to switch from "visual inspection" to "automated inspection using a camera" for necessary inspections such as "filling defects" in lead frames? We would like to introduce a practical example of the "iVision Robot," which operates as an inspection device by installing an inspection system on a general-purpose XY stage moving device. In this system, by using the "iVision Robot," we present a case study for introducing a system that inspects the resin filling condition of lead frames on a mass basis. 【Features of this system】 - Inspection system using "iVision Robot" with a general-purpose XY stage moving device - Capable of detailed inspections on a mass basis - The inspection content can be modified based on the device *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including specifics and processing flow, is provided in the PDF.

• Contract manufacturing

Would you consider switching the necessary inspections for resin parts, such as "shorts," "black spots," and "gas burns," from "visual inspection" to "automated inspection using cameras"? We would like to introduce an example where adding cameras and lighting to the existing production line enables visual inspection. In this system, cameras are installed at points along the production line where the inspection target surface can be observed, allowing for simultaneous production and inspection. Additionally, some modifications have been made to the discharge section to separately expel defective products. 【Features of this system】 ■ Enables automated inspection without the need to introduce separate lines or equipment for inspection. ■ Capable of accommodating modifications if changes to the existing line are necessary. ■ Records which inspection process detected defects. ■ Equipment can be modified based on the inspection content. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

• Contract manufacturing

Would you like to switch from "visual inspection" to "automated inspection using a camera" for necessary inspections such as "hole position," "hole dimensions," "burrs," and "chipping" on metal plates? We would like to introduce a practical example of the "iVision Robot," which operates as an inspection device by attaching an inspection system to a general-purpose XY stage moving device. In this system, by moving the camera and stage, we conduct inspections of the entire steel plate, checking the size, position, and condition of holes made in various locations on the steel plate. 【Features of this system】 - For workpieces that are too large to capture in a single image, the camera can be moved to enable overall imaging. - Simultaneous confirmation of hole size, hole position, and the absence of burrs or chipping around the holes. - It is also possible to determine compliance with specifications based on information from drawings, etc. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information, including details and processing flow, is provided in the PDF.

• Contract manufacturing

Regarding necessary inspections such as "label text," "scratches," and "dirt" on the side of the bottle, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce examples of systems that have been implemented by refurbishing parts of existing production lines for inspection purposes. In this system, a rotating mechanism is installed on the customer's transport line to conduct inline inspections for defects on the sides of the bottles. Although the examples mention plastic bottles, the system can accommodate various materials, including metal and rubber. 【Features of this system】 - By partially refurbishing the existing production line, it enables automated inspections without the need to introduce separate inspection lines or equipment. - The use of a rotating mechanism allows for comprehensive inspection of the entire side surface. - Since inspections are conducted on the transport line, quick responses are possible in case of defects. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information, including specifics and processing flow, is provided in the PDF.

• Contract manufacturing

Regarding the "black spots and foreign object inspection" of extruded products, would you consider switching from "visual inspection" to "automated inspection using cameras" on the production line? We would like to introduce an example where installing cameras and lighting at the exit of the molding machine enables visual inspection of extruded products. By conducting inspections immediately after molding, it becomes possible to respond quickly if there are any issues with the molding process. 【Features of this system】 ■ Automated inspection can be performed without the need to introduce separate lines or equipment for inspection. ■ Since inspections are conducted immediately after production, rapid responses are possible in case of defects. ■ By arranging cameras to surround the product, comprehensive inspection is possible. ■ The equipment can be modified depending on the inspection requirements. *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information, including the processing flow, is provided in the PDF.

• Contract manufacturing

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