八千代マイクロサイエンス Product Lineup

It can be easily attached and detached to a magnetized flat plate. Compared to conventional free abrasive (grinding sand) grinding processes, it can be processed with stable precision. Precision management is easier compared to free abrasives, leading to improved productivity. There is no wear on the flat plate, so replacement of the flat plate is unnecessary. It significantly reduces waste compared to conventional free abrasives (grinding sand). Since there is no scattering of free abrasives (grinding sand), a clean processing environment can be achieved.

Do you know the suitable particle size for dressers for urethane pads? The way the dresser finishes the PAD surface is crucial for improving quality and yield. In practice, incorporating multiple processes solely into the dresser can be inefficient on the manufacturing floor, leading to increased labor and costs. Therefore, we introduce dressers by selecting a "best of both worlds" particle size. The suitable particle size varies depending on the processing environment, so please feel free to consult us about the appropriate dresser and particle size for your current processing environment. 【Purpose of the dresser】 ■ Elimination of clogging and flattening ■ Accuracy correction ■ Smoothing the PAD surface, etc. *For more details, please feel free to contact us.

Are you using a DP-equipped correction carrier (pad dresser) somewhat casually? There are points that should change depending on the type of PAD when using a DP-equipped correction carrier. Main usage purposes include: - Dress - Improvement and prevention of clogging - Uniformity of PAD condition - Rate increase - Yield improvement However, the basics of polishing lie in the precision of the reference plate. The DP-equipped correction carrier is used to correct the precision of that reference plate (PAD) and to improve and maintain its surface condition, but currently, there are few customers focusing on the precision of the PAD. From a different perspective, this can be a point of differentiation. There are two main ways to improve the surface condition of the PAD: - Correcting the overall precision of the reference plate (truing) - Correcting and improving the surface condition of the reference plate (dressing) DP-equipped correction carriers can also be broadly divided into two types based on their purpose: - Ring type (truing + dressing) - Inset (dressing) Why not check what type should be used for current challenges (such as edge droop and rate improvement) and daily management, and what the current state is? If you consult us, on-site support from technical staff is also possible.

When you hear "custom," does it evoke a cool image? If you are using a cast iron DP-equipped correction carrier, it is possible to customize it to make it look cool and to facilitate precision management. Our correction carriers use a resin carrier, making them very lightweight compared to cast iron, and they feature DP on both sides of the carrier. The lightweight design is expected to improve "safety" and "workability," but the biggest feature is the customization tailored to the polishing environment. The correction of the PAD needs to change the DP arrangement and particle size depending on the processing environment and the hardness of the PAD. By customizing to fit the polishing environment, it is also possible to significantly reduce correction time. There are many cases where a dressing operation that used to take 1 to 2 hours has been shortened to about 5 to 30 minutes depending on the customer. In addition to time savings, we can effectively correct the PAD's precision, leading to improvements in edge droop and polishing rates, among other achievements in yield enhancement. We will propose correction carriers tailored to your current challenges and needs, so please feel free to consult with us. Depending on the type, you can use the correction carrier free of charge for up to one month.

The basics of polishing emphasize the importance of precision management of the polishing pad, and a commonly used tool for maintaining that precision is the DP-equipped correction carrier. Using a correction carrier not only allows for precision adjustments but also plays a crucial role in cleaning the pad. However, depending on the situation, there are significant and dangerous disadvantages when it comes to polishing. 1. Rust 2. Slow polishing speed on the upper side 3. Requires two people for setup (or needs to be set up with a machine) Among these three, the common factor related to "different polishing speeds on the upper and lower sides" and "setup issues" is "weight." When considering setup, it’s easy to imagine that a lighter weight can lead to improved workability and safety, even with larger equipment. On the other hand, what is the relationship between the polishing speeds of the upper and lower sides and weight? Polishing conditions are set in grams. Therefore, the weight of the correction carrier can negatively impact dressing and truing. The heavier the carrier, the greater the pressure applied to the lower side, leading to changes in the surface condition of the upper and lower pads. It is undoubtedly better for the correction carrier to be lighter in order to maintain as similar a condition as possible. Would you like to try an ultra-lightweight correction carrier for free to counteract such disadvantages?

Isn't this something you've experienced? - The polishing time has increased. - Decreased yield (the workpiece edge becomes rounded). - There are times when flatness is compromised. While the condition of the polishing material and the polishing processing conditions also have an impact, let's first check if the accuracy of the PAD has deteriorated. The basic idea of polishing is that the accuracy of the polishing PAD is transferred to the workpiece. In many cases, a DP correction carrier is used for PAD correction. However, it is often used without much thought, and the most important point, "correction," is frequently not done properly. To determine if the correction carrier is suitable, please check the following: - Is the PAD designed to be correctable? - Is a DP that can dress the PAD being used? - Is the overall thickness of the correction carrier uniform? If you experience any of the following after using the correction carrier in polishing: - The polishing rate does not recover. - The yield does not improve (does not return). - Changes in the PAD surface condition are not noticeable. Please feel free to consult with us. If you have been using it for a long time without maintenance, the correction capability may have been lost.

Q: What are the raw materials for the correction carrier? A: The material of the carrier is resin. Typical correction carriers use cast iron, so ultra-lightweight versions cannot be made with the same specifications. Q: Are there any specified machine manufacturers for using the correction carrier? A: There are no specified manufacturers. It can be created to match your equipment. Q: What kind of information (drawings, etc.) is needed for production? A: We are confirming the carrier gear information and the size of the base plate. We will provide additional materials regarding the necessary information. Q: How long does it take from order to delivery? A: It takes about 2 months from the order. Q: Do you have specific improvement data? A: The dressing time has been reduced from 2 hours to 10-30 minutes. Improvement of workpiece edge drooping. There are also improvements in the polishing rate after dressing. Q: How much does it cost? Is there a price list? A: The price varies depending on size and specifications, so please contact us first. Q: Can I try it out? A: If our existing patterns are available, we can lend them out for up to 1 month.

The most common feedback from customers who have adopted DP correction carriers and pad dressers is the customization tailored to their processing environment. Typically, customers often purchase fixed pattern products or use those that come with their equipment, but is it suitable for their equipment? On the other hand, our products build unique patterns that incorporate both the basic pattern and the customer's requests. Changes made so far include: - Material changes (selecting materials considering corrosion and strength) - Pattern changes (constructing the best pattern based on precision, rate, and free test results) - Granularity changes (selecting the appropriate grit based on pre-tests for the current PAD) We create products with considerable effort that other companies may not want to undertake. * Adjustments to the thickness of various materials (carrier, DP) and the construction of immediately usable DP surface conditions, etc. Please download the materials to check the features of the DP correction carrier. For inquiries about testing and customization, please contact us.

Regarding the improvement of work efficiency for DP-equipped correction carriers, this time we will discuss the reduction of work burden. First, what comes to mind when considering work burden? If it's a 9B size, you might not feel it too much, but what about 16B size or 28B size? Each piece can be quite heavy, right? - It needs to be carried by two people. - It can only be moved with machinery. - Installation is difficult. These are common concerns. The larger the work burden, the more discouraging it becomes. The solution to this is weight reduction. One of the features of our DP-equipped correction carriers is their lightweight design, and many customers notice the advantages and reduction in work burden that come from this lightness. Please download the materials to check the weight comparisons by size, etc.

In discussions about the correction of grinding pads (urethane-based and suede-based), the terms "dressing" and "truing" often come up. The differences are as follows: Dressing: Adjusting the surface condition Truing: Adjusting the overall precision of the pad This time, we will talk about dressing, and the surface conditions sought in dressing include: Uniform roughness, ensuring opening diameter, and removal of dirt. However, the conditions and duration for dressing are often "carried over" from previous practices. Additionally, is the dressing tool properly managed? In many cases, it is not. Managing the condition of the tools is important. That is why our DP-equipped correction carriers often have many examples of time savings and are frequently appreciated for their ease of management. For free lending and more details, please download the materials and check them.

In the flat lapping processing of SiC (silicon carbide), the length of processing time, variation in flatness, and the management burden of processing conditions are significant challenges. The fixed abrasive tool "Briemur" is a diamond tool developed to support the improvement of processing hard and difficult-to-machine materials. Compared to free abrasive processing (slurry method), it is less affected by the condition of the abrasives, making precision management easier and contributing to stable processing. Additionally, by maintaining an efficient processing rate, a reduction in lead time can be expected. It helps in building processes aimed at improving productivity and ensuring quality consistency in SiC processing. 【Features】 ■ Compatible with flat lapping processing for hard ceramics such as SiC ■ Supports the maintenance of processing rate and stabilization of precision through fixed abrasives ■ Reduces the burden of slurry management and contributes to a clean processing environment ■ Contributes to improved yield of expensive materials through stable finishing ■ Numerous processing achievements with hard materials, from small diameters to large workpieces *For more details, please refer to the related links or feel free to contact us.

In sapphire processing, the high hardness and brittleness often lead to scratches, chipping, and variations in finish, making stable quality assurance a challenge. Briemeur stabilizes the processing condition through a fixed abrasive grain structure. It achieves uniform processing while suppressing excessive localized loads, thereby reducing the occurrence of scratches and chipping. Furthermore, the stable polishing rate allows for predictable processing times, contributing to improved accuracy in process design. The wear ratio between the pellet and the workpiece is also clear, making it easier to understand and manage processing costs. This enables the simultaneous realization of "high precision, stable quality, and efficiency" in sapphire processing. Before implementation, we conduct evaluation tests with the workpieces entrusted to us. We propose optimal specifications based on the material and processing conditions, allowing for a worry-free introduction. Briemeur selects the most suitable specifications from dozens of types of pellets and provides them with a dedicated design. We also flexibly address processing challenges that cannot be handled by off-the-shelf products on a case-by-case basis. 【Features of Briemeur】 ■ Reduction of scratches and chipping ■ Stable rate = predictable processing time ■ Clear wear ratio = understandable costs

In the flat lapping process of AlN (aluminum nitride) and alumina, the length of processing time, variations in flatness and thickness, and considerations for chipping and cracking specific to brittle materials pose significant challenges. The fixed abrasive tool "Briemur" is a diamond tool designed for flat lapping of such ceramics. By adopting a fixed abrasive method that retains the abrasive particles in the tool, it supports the maintenance of processing rates and stabilization of precision compared to free abrasive processing (slurry method). It contributes to reducing quality variations while shortening lead times. This helps improve the yield of expensive ceramic substrates and components and establishes an efficient manufacturing process. **Features** - Compatible with flat lapping of hard and brittle ceramics such as AlN and alumina - Supports improved processing rates and stabilized precision through fixed abrasive method - Contributes to reducing variations in flatness and thickness - Assists in establishing stable processing conditions that consider chipping and cracking - Reduces the burden of slurry management and contributes to maintaining a clean processing environment *For more details, please refer to the related links or feel free to contact us.*

Are you struggling with variations in finishing accuracy and warping of workpieces in metal processing? While grinding machines have high processing capabilities, they often process one side at a time, which can lead to increased warping and deterioration of parallelism. Additionally, high-speed processing tends to generate heat, which can cause dimensional changes due to expansion and contraction, affecting finishing accuracy. The Briermeur fixed abrasive tool allows for simultaneous double-sided processing in a batch mode, enabling uniform finishing of the top and bottom surfaces of the workpiece. This helps to reduce warping and achieve stable parallelism in processing. Furthermore, processing at low speeds and cooling with coolant help to suppress the generation of processing heat, minimizing its impact on the material. This contributes to achieving stable dimensional accuracy and high-quality finishes, enhancing precision in metal processing.

In resin processing, issues such as thermal damage, melting, and burr formation due to low melting points are challenges. Briemeur maintains the function of the abrasive grains consistently through its fixed abrasive grain structure, achieving stable polishing action. By suppressing frictional heat during processing, it can prevent melting even with low melting point resins, enabling low-damage processing. Additionally, it accommodates large-diameter workpieces and batch processing, contributing to improved production efficiency. It reduces surface roughness and variability in finishing, achieving high reproducibility in processing. Furthermore, the wear ratio between the pellets and the workpieces is clear, making it easy to understand the wear state and manage costs. It also allows for the prediction of processing time, leading to increased productivity. Before implementation, we will hold the workpieces and conduct evaluation tests. We will propose optimal specifications based on the material and processing conditions, ensuring a safe introduction. Briemeur selects the optimal specifications from dozens of types of pellets and provides them with a dedicated design, flexibly addressing processing challenges that cannot be met with off-the-shelf products. **Features of Briemeur:** - Suppresses melting even with low melting point resins - Maintains precision even in large-diameter batch processing - Stable finishing with low damage - Clear wear ratio = understandable costs

In SiC processing, are there challenges such as not being able to increase processing speed or tools becoming dull quickly? SiC is very hard and difficult to machine, so traditional processing methods cause abrasives to wear out quickly, leading to a decrease in processing rate, which poses challenges in terms of cost and productivity. Furthermore, due to the increase in the diameter of the workpiece, abrasives may not reach the center, making it difficult to achieve precision, and there may also be occurrences of cracking and chipping, which are characteristic of brittle materials. Briemur achieves stable processing while maintaining cutting performance through optimal bond materials and abrasive design. It enables sustainable processing at a consistent rate while improving processing speed. This contributes to enhanced processing efficiency, improved tool life, and stabilized workpiece precision, addressing the challenges of SiC processing.

Is there a variation in the finish of each surface due to sapphire processing? The processing conditions differ for surfaces A, C, and R, making it difficult to achieve a stable finish. Sapphire is hard and has poor machinability, so conventional processing can easily lead to differences in finish between surfaces due to wear of the abrasive grains and changes in contact. As a result, variations in surface roughness and precision occur, making it challenging to maintain stable quality. Briemur maintains stable processing conditions for each surface through optimal bond materials and abrasive grain design. It controls the finish of each surface, achieving uniform quality. By stabilizing surface quality, it contributes to improved processing precision and stabilization of the process, enhancing the quality of sapphire processing.

Are you struggling with warping, sagging, and variations in finish due to heat during resin processing? Additionally, in processing with free abrasive particles, there are cases where abrasives can enter the workpiece, making cleaning cumbersome. Conventional processing methods tend to generate heat due to high rotation and processing resistance, which can lead to deformation and quality deterioration specific to resin. The fixed abrasive tool BRIEMUR suppresses the generation of processing heat through low-speed processing and water-soluble coolant, preventing warping and sagging of the resin. Furthermore, it prevents the intrusion of abrasives, simplifying the cleaning process. This simultaneously achieves stabilization of processing quality and reduction of burdens in subsequent processes, contributing to improved efficiency in resin processing.

In sapphire flat lapping processing, differences in machinability depending on the surface orientation often lead to challenges with processing time and variations in finish. Buriemur is a fixed abrasive tool designed for flat lapping specifically for sapphire processing. Its robust cutting ability with a fixed abrasive method supports the adjustment of processing conditions according to each surface orientation, helping to achieve both processing efficiency and stable precision. It has a proven track record with both large and small diameter workpieces and can be utilized for a wide range of processing from prototyping to mass production. 【Features】 ■ Compatible with sapphire processing for each surface orientation ■ Supports improved processing rates and stabilized precision through a fixed abrasive method ■ Contributes to reduced variation through condition adjustments for each surface orientation ■ Capable of handling workpieces from large to small diameters ■ Usable for a wide range of processing from prototyping to mass production *For more details, please refer to the related links or feel free to contact us.

In metal surface processing, factors such as machining heat, material properties, and processing conditions can lead to instability in flatness and parallelism. As a result, variations in machining and thickness can occur, increasing the burden of quality maintenance and processing management. Briemur is a fixed abrasive tool designed for surface lapping that addresses these challenges. With stable processing provided by fixed abrasives, it contributes to improved ease of processing management, including thickness control. Additionally, it enhances cooling efficiency during coolant processing, making it easier to proceed with machining while minimizing the effects of heat. It supports improvements in flatness and parallelism, as well as stabilization of machining quality. **Features of Briemur:** - Reduces quality variations through stable processing - Facilitates processing management, including thickness control - Minimizes the effects of heat, contributing to the stabilization of surface processing *For more details, please refer to the related links or feel free to contact us.*

In the processing of difficult-to-cut materials like SiC, improving the variability of the rate and the instability of processing accuracy is a challenge. Briemur can efficiently process difficult-to-cut materials like SiC due to its high grinding power. It can reach the specified accuracy in a short time, achieving both processing efficiency and finishing accuracy. Additionally, since the wear ratio of the pellets to the workpiece is clear, it is easy to grasp the wear condition, allowing for cost visualization. It also excels in manageability compared to conventional slurry processing. This enables the simultaneous establishment of "predictable processing times," "visible operational costs," and "accurate processes." Before implementation, we conduct evaluation tests with the workpiece. We propose the optimal specifications based on the material and processing conditions, allowing for a worry-free introduction. Briemur selects the most suitable specifications from dozens of types of pellets and provides them with custom designs. We also flexibly respond to processing challenges that cannot be addressed by off-the-shelf products on a case-by-case basis. 【Features of Briemur】 ■ Stable rate = predictable processing time ■ Clear wear ratio = understandable costs ■ High-efficiency processing of difficult-to-cut materials = ensured accuracy

Briemeur maintains a consistent performance of the abrasive grains and stabilizes the processing condition due to its fixed abrasive grain structure. It preserves the polishing effect even with ductile materials, achieving uniform processing. This contributes to the stabilization of surface roughness and the reduction of processing inconsistencies. Furthermore, the stable polishing rate allows for predictable processing times, leading to improved accuracy in process management. Additionally, the clear wear ratio between the pellets and the workpiece makes it easy to understand the wear condition, facilitating cost visibility. As a result, it simultaneously achieves "uniform finishing," "reproducible processing," and "manageable costs." Before implementation, we conduct evaluation tests with the workpieces entrusted to us. We propose optimal specifications based on the material and processing conditions, ensuring a worry-free introduction. Briemeur selects the most suitable specifications from dozens of types of pellets and provides them with custom designs. We also flexibly address processing challenges that cannot be handled by off-the-shelf products on a case-by-case basis. 【Features of Briemeur】 ■ Reduced processing time and high-efficiency processing ■ Stable rate = predictable timing ■ Clear wear ratio = understandable costs

In resin processing, issues such as thermal damage, melting, and burr generation due to low melting points are challenges. Briemur maintains the functionality of the abrasive grains consistently through its fixed abrasive grain structure, achieving stable polishing action. By suppressing frictional heat during processing, it can control melting even with low melting point resins, enabling low-damage processing. Additionally, it accommodates large-diameter workpieces and batch processing, contributing to improved production efficiency. It reduces surface roughness and variations in finish, achieving high reproducibility in processing. Furthermore, the wear ratio between the pellets and the workpieces is clear, making it easy to understand the wear state and manage costs. It also allows for predictions of processing time, leading to increased productivity. Before implementation, we conduct evaluation tests with the workpieces entrusted to us. We propose the optimal specifications based on the material and processing conditions, ensuring a worry-free introduction. Briemur selects the optimal specifications from dozens of types of pellets and provides them with a dedicated design, flexibly addressing processing challenges that off-the-shelf products cannot handle. **Features of Briemur:** - Suppresses melting even with low melting point resins - Maintains accuracy even in large-diameter batch processing - Stable finish with low damage - Clear wear ratio = understandable costs