八千代マイクロサイエンス Product Lineup

We would like to introduce our "Correction Carrier with DP." Reducing the burden on workers, improving productivity, and enhancing work quality. Our "field-first" correction carrier, proven by implementation results, can be tested for free in your desired size. After the free trial, 98% of customers decide to adopt it. Please feel free to contact us when you need assistance. 【Features】 ■ Correction time reduced to 1/4 ■ Workers reduced from 2 to 1 ■ Precision of the grinding plate and the surface of the pad are reliably controlled *For more details, please refer to the related links or feel free to contact us.

Variations in the finish in the polishing process are greatly influenced by the condition of the polishing pad. As the pad wears, warps, or becomes clogged, pressure is not applied evenly, resulting in inconsistencies on the processed surface. The DP-equipped correction carrier uniformly corrects the pad surface in a short time with high cutting power from diamond abrasives. It effectively removes warps and clogs, bringing it to a stable condition. This helps suppress variations in the finish and stabilizes processing accuracy. It reduces quality fluctuations and supports stable production. **Features of the DP-equipped correction carrier:** - Correction time reduced to 1/4 - Number of operators reduced from 2 to 1 - Ensures precise control of both polishing flatness and the pad surface *For more details, please refer to the related links or feel free to contact us.*

In the grinding process, the condition of the pad significantly affects the quality of the finish. However, conventional correction work is time-consuming and labor-intensive, leading to increased equipment downtime and burdens on workers. The DP-equipped correction carrier achieves efficient pad correction in a short time due to its high cutting power and uniform contact provided by diamond abrasives. Additionally, its lightweight design improves operability, making it easy for anyone to handle. As a result, it not only shortens correction time but also contributes to extending pad life and improving finish uniformity. It supports stable equipment operation and enhances productivity. 【Features of the DP-equipped correction carrier】 ■ Correction time reduced to 1/4 ■ Number of operators reduced from 2 to 1 ■ Precision of the grinding plate and the pad surface are reliably controlled *For more details, please refer to the related links or feel free to contact us.

Regarding the improvement of work efficiency for DP-equipped correction carriers, this time we will discuss the reduction of work burden. First, what comes to mind when considering work burden? If it's a 9B size, you might not feel it too much, but what about 16B size or 28B size? Each piece can be quite heavy, right? - It needs to be carried by two people. - It can only be moved with machinery. - Installation is difficult. These are common concerns. The larger the work burden, the more discouraging it becomes. The solution to this is weight reduction. One of the features of our DP-equipped correction carriers is their lightweight design, and many customers notice the advantages and reduction in work burden that come from this lightness. Please download the materials to check the weight comparisons by size, etc.

In discussions about the correction of grinding pads (urethane-based and suede-based), the terms "dressing" and "truing" often come up. The differences are as follows: Dressing: Adjusting the surface condition Truing: Adjusting the overall precision of the pad This time, we will talk about dressing, and the surface conditions sought in dressing include: Uniform roughness, ensuring opening diameter, and removal of dirt. However, the conditions and duration for dressing are often "carried over" from previous practices. Additionally, is the dressing tool properly managed? In many cases, it is not. Managing the condition of the tools is important. That is why our DP-equipped correction carriers often have many examples of time savings and are frequently appreciated for their ease of management. For free lending and more details, please download the materials and check them.

Despite performing the same tasks, the results do not align. When the person in charge changes, the outcomes also change. This situation may indicate that there is still a degree of individual reliance in the correction process. If the state of the reference plate, the way it contacts, and the approach to corrections depend on the operator's intuition, the contact conditions will not be stable, and reproducibility cannot be ensured. As a result, differences in the progress of removal occur, leading to variations in the final output. YMI's ultra-lightweight correction carrier/pad conditioner improves the reproducibility of shape corrections by stabilizing the contact conditions and states. This allows for consistent results under the same conditions, independent of the operator. What is crucial for stabilizing precision is not the difference in technology, but rather "aligning the conditions." By enhancing the reproducibility of the process, stable processing quality can be achieved. 【Features of the Correction Carrier/Pad Conditioner】 ■ Stabilizes contact conditions and improves reproducibility ■ Enables shape corrections independent of the operator ■ Achieves stable processing results under the same conditions

Have you ever experienced having to redo the pad correction/pad dress process multiple times? Even if you think you are working in the same way, the results may not be consistent, leading to the need for adjustments. One of the causes of this is the variation in the burden and contact conditions during work. In particular, heavy correction carriers are difficult to handle, making it hard to maintain a stable application of force and contact, which results in differences in the removal process. As a result, inconsistencies in the finish occur, leading to rework. YMI's ultra-lightweight correction carrier reduces the workload due to its ease of handling and stabilizes the contact conditions, ensuring consistent results. This reduces unnecessary rework and contributes to shorter working times. Making work easier is a given; it is important to create a state where everything can be finished in one go. 【Features of the Correction Carrier/Pad Conditioner】 ■ Suppresses variation in results and ensures reproducibility of the process ■ Achieves stable corrections that do not depend on the operator ■ Manages quality, man-hours, and delivery times effectively

Even though we should be processing under the same conditions, aren’t there variations in the finish and delivery times? In such a situation, we have no choice but to rely on the site, making it difficult to predict results in advance. The inability to predict results directly leads to risks. One of the causes of this is the lack of reproducibility in the correction process. If the condition of the reference plate and the way it is applied depend on the operator's sense, the results can vary even with the same operation, disrupting the overall stability of the process. YMI's ultra-lightweight correction carrier/pad conditioner stabilizes the tool itself through high-precision design and aligns the surface condition, improving the reproducibility of correction results. This enables a state where results can be controlled without relying on the operator. As a result, it leads to stabilization of quality, visualization of man-hours, and improved accuracy in delivery time predictions, making it possible to establish a manageable process. 【Features of the Correction Carrier/Pad Conditioner】 ■ Suppresses variations in results and ensures reproducibility of the process ■ Achieves stable corrections that do not depend on the operator ■ Enables management of quality, man-hours, and delivery times

In selecting correction carriers/pad conditioners, are you only comparing based on unit price? Even if you choose options that reduce initial costs, there are cases where the overall costs become unstable due to increased replacement frequency or the occurrence of reprocessing. One of the causes of this is the lack of reproducibility in the correction process. If the condition of the pads after correction or the precision of the correction carriers/pad conditioners themselves is not stable, variations in removal amounts and finishes will occur, leading to defects and rework. This results in accumulating hidden costs. YMI's ultra-lightweight correction carriers/pad conditioners stabilize results by refining precision and ensuring stable contact conditions, thereby reducing occurrences of replacements and rework. This helps to minimize cost fluctuations and enables stable operations. The important factor is not the unit price, but whether "it is possible to stabilize the costs that occur continuously." 【Features of Correction Carriers/Pad Conditioners】 ■ Reduces replacement frequency and rework, stabilizing costs ■ Minimizes variations in results and reduces defect occurrences ■ Achieves excellent operations in total cost

After dressing, the PAD becomes rough, and while the polishing rate improves, the Ra worsens. This phenomenon is not a defect; it may indicate that the diamond abrasive is functioning properly and that the PAD surface is in an open state. The DP modified carrier offers a lineup of diamond pellets in various grits, allowing for selection based on processing conditions and required quality. Furthermore, by optimizing the protrusion of the diamonds, we can control the balance between the rate and surface roughness. Additionally, we are currently offering a one-month free loan, allowing you to verify the optimal dressing conditions and PAD state in an actual machine environment.

Conventional cast iron dressers are heavy and require time and manpower for correction work, which has been a challenge. The DP-equipped correction carrier achieves efficient pad correction in a short time due to its lightweight design and high cutting power from diamond abrasives. It allows for easy handling and stable corrections, enabling one person to perform tasks that previously required two. This contributes to reducing the workload and shortening the working time, thereby enhancing productivity. Additionally, we are currently offering a free one-month rental, allowing you to verify the actual workability and effectiveness on-site before implementation.

Although the losses in the grinding process are not easily visible, they have a significant impact on yield and profit. The DP-equipped correction carrier contributes to improving yield by stabilizing the pad condition and suppressing variations in processing accuracy. Furthermore, it allows one person to handle the correction work that was traditionally done by two, leading to a reduction in labor costs. By reducing reprocessing and improving equipment utilization rates, total cost optimization is achieved. Additionally, we are currently offering a free one-month loan. Before implementation, you can verify the cost-effectiveness on your own production line and confirm the less visible cost reduction effects.

When selecting a grinding dresser, it is important to make decisions based not only on the unit price of the product but also on the total cost, which includes replacement frequency and maintenance costs. The DP-equipped correction carrier reduces the frequency of replacements due to its long-life design, maintaining stable dressing performance over an extended period. As a result, it contributes to the reduction of consumable costs and the labor associated with replacement work. Additionally, since it is manufactured in Japan, you can use it with peace of mind regarding quality stability, delivery times, and support. A free one-month loan is also available before introduction, allowing you to evaluate performance and durability under actual processing conditions. 【Features of the DP-equipped correction carrier】 ■ Long lifespan reduces replacement frequency ■ Contributes to total cost reduction ■ Reliable domestic manufacturing and support ■ Free one-month loan available

The decrease in grinding rate, grinding scratches, and variation in finish can occur due to clogging of the PAD and deterioration of its surface condition. The DP-equipped correction carrier achieves efficient dressing in a short time due to its lightweight design and high cutting power from diamond abrasives. It uniformly removes clogging and waviness from the PAD surface, restoring it to a stable condition. This contributes to the recovery of the grinding rate, suppression of scratch occurrence, and improvement of processing reproducibility. It also leads to enhanced condition setting and evaluation accuracy. Furthermore, we are currently offering a one-month free loan, allowing you to verify the dressing effects and processing improvement effects in a real machine environment. 【Features of the DP-equipped correction carrier】 - Uniformizes PAD condition with short-time dressing - Recovers grinding rate and suppresses scratches - Achieves highly reproducible processing