ミナギ List of Products and Services

We have improved the poor flow of soft rubber particle powder in small hoppers. We provide information on how to use this bridge breaker based on the bridging conditions of the powder and usage conditions, drawing from our extensive past experience. 【Product Specifications】 ○ Brody Disk Mini BD-08S-W, 6 pieces ○ Controller C-SV1, 1 unit 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment excels in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. For more details, please contact us. *We have many implementation examples on our website. You can check them via the link below.

To improve discharge issues caused by adhesion in small hoppers, we have selected and installed Minagi Corporation's powder and granular material bridging prevention device, the "Brodisk Mini." It provides a low-cost solution to the problem and has received positive feedback! The Brodisk Mini adopted in this case also has demo units available, just like the Brodisk. Please feel free to request a loan. We will send it to you promptly. 【Product Specifications】 ○ Brodisk Mini BD-08S-B x 2 ○ Controller C-SV1 x 1 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk in this device is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. For more details, please contact us. *Our website features numerous implementation examples. You can check them out via the link below.

At the fine chemical plant, this equipment has been installed to address the bridge issue of the hopper in the weighing device, allowing for stable weighing and filling. A controller with six built-in solenoid valves is used to sequentially aerate in pairs at six locations. For specific air ON sequences and time charts, please contact our sales engineering department as we can provide various case studies. 【Product Specifications】 ○ Brody Disk BD-15S-W, 12 pieces ○ Controller C-SV6, 1 unit 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. For more details, please contact us. *We have published numerous implementation examples on our website. You can check them via the link below.

At the manufacturing plant for eco-friendly cushioning materials made from corn starch, a Brody disk standard type was installed to improve the discharge of corn starch powder from the hopper around the mixer. The hopper dimensions are relatively large at 2000 square, but due to sufficient hopper inclination, the issue has been resolved with a total of eight installations. (In many cases with hoppers of similar size, twelve installations are made.) 【Features】 ○ Economical, with limited costs even when multiple units are installed. ○ Based on diverse experiences, the rational number of installations, installation positions, and costs can be quickly calculated. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. For more details, please contact us. *Our website features numerous examples of implementations. You can check them from the link below.

In the circle feeder of the smelting plant, an air knocker was installed in the upper hopper, but when the phenomenon of only the upper part of the circle feeder frequently became clogged occurred, the installation of our bridge breaker solved the issue in one go. By blowing air along the inner wall of the hopper and simultaneously generating vibrations from the elastic disk, the powder is easily fluidized. 【Features】 ○ Hopper diameter: 2200φ ○ Lower hopper diameter: 1200φ 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. For more details, please contact us. *We have many examples of implementation on our website. You can check them from the link below.

In a manufacturing facility for thermoplastic molding materials and synthetic resin colorants, this equipment was installed to address discharge issues from the hopper for plastic compounds, successfully eliminating the bridging phenomenon. 【Features】 ● 1000×1200 hopper with three-sided narrowing ● Two units installed at varying heights on a gently sloped surface, and one unit each on the remaining two opposing sides, totaling four units. In this facility, the standard type of this equipment has also been installed on numerous hoppers, including the colorant hopper. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. For more details, please contact us. *Many implementation examples are posted on our website. You can check them via the link below.

We received an order for three Brody Disk Minis (including a controller) from an engineering company as a measure to address the discharge issues of a small hopper. After installation at the user's factory, the initial problems were improved; however, it was still experiencing funnel flow, and they consulted us about wanting to achieve as much mass flow as possible. After reviewing the powder specifications and the hopper drawings, we proposed adding three more Brody Disk Minis above the three that were already installed. After the addition, the funnel flow was resolved, and they have been using it smoothly. Even after adding the Brody Disk Minis, the existing controller was sufficient, keeping the total cost limited. For more details, please contact us. *We have many case studies published on our website. You can check them through the link below.

Among the many powders with poor fluidity, the fluidization enhancement of titanium dioxide fine powder is quite challenging. At an industrial rubber product factory, it seems there were not many issues with the installation of a vibrator using the initially used raw material (titanium dioxide). However, due to a change in the supplier of the raw material, the discharge of titanium dioxide from the hopper became very difficult. They purchased and installed three flow discs through a trading company. Although there was some improvement, it did not yield the expected results, and it was at this point that they first contacted our sales team for consultation. As a result, by increasing the number of flow discs and sequentially turning them ON with a time delay using a controller, the titanium dioxide powder was fluidized, and the discharge issues were resolved. For more details, please contact us. *Our website features numerous case studies. You can check them via the link below.

In a 1400φ silo, the discharge outlet is 200φ, and the material is discharged using a rotary valve. The area directly above the discharge outlet is shaped like a rat hole, making stable discharge difficult. In general cases, powder discharging equipment is installed in the lower half or lower third of the conical section, but in this case, taking into account the trouble situation and the user's experience, we have distributed the equipment in the lower two-thirds of the cone section. The discharge issues have been improved! 【Features】 ● Installation storage tank: FIBC receiving silo ● Powder name: Fly ash, cement mixture * In addition, we have installed this bridge breaker in cement silos and fly ash silos. For more details, please contact us. * Our website features numerous implementation examples. You can check them via the link below.

The rubber-based resin crushed by a granulator was bridged in a suction hopper with approximate dimensions of 300*400. Two bridge breakers were installed on the hopper side opposite the bridge, and the bridge was resolved. This material has a uniform particle size and is not expected to have much bridging; however, it seems that bridging occurred due to a "sticky feeling" caused by the material temperature. 【Key Points of This Equipment】 - The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. For more details, please contact us. *Our website features numerous examples of implementations. You can check them via the link below.

At the paper mill - Biomass boiler related - Due to moisture and other factors, bridging occurs in the ash hopper, which led to the introduction of our bridge breaker and controller. The overview of the hopper is as follows, but first, the user sent us the hopper drawings, and based on past experience, we guided them in selecting the appropriate model and optimal installation position. 【Hopper Overview】 　〔Hopper diameter 2200φ, discharge section 800φ〕 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is highly superior in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please contact us or download the catalog for more information. *Our website features numerous implementation examples. You can check them out via the link below.

To prevent bridging of the powder in the hopper for secondary battery materials, a Brodie disk has been applied. This time, based on the user's specifications, the following materials and specifications have been changed: - Change of shaft material for the Brodie disk - Specification of the type of built-in solenoid valve in the controller (compatible with secondary batteries) - All piping joints within the controller to be made of SUS or resin 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk in this equipment is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. For more details, please contact us. *We have published numerous examples on our company website. You can check them via the link below.

At a building materials manufacturer, there were issues with the discharge of a mixture of silica sand, water, and chemicals from the hopper, so we introduced our equipment that generates aeration and vibration. Since there was some moisture, we were able to resolve the issue effectively by increasing the air pressure used to about 0.5 MPa. 【Features】 ● The blow disk is economical and easy to install! ● There are numerous achievements in various fields. ● We provide detailed information on model selection and installation positions. ● Actual equipment is available for loan. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. Please contact us for more details. *Our website features many examples of implementations. You can check them through the link below.

We have adopted a Brodie disk to promote and stabilize the discharge of granular products in the silo of the water treatment plant. A total of 16 units are installed in three tiers near the discharge area: 4 in the lower tier, 4 in the middle tier, and 8 in the upper tier. The aeration (operation of the Brodie disks) is effectively carried out by dividing the 16 disks into 4 locations: 1. 4 in the lower tier, 2. 4 in the middle tier, 3. 4 out of the 8 in the upper tier, and 4. the remaining 4 in the upper tier, controlled by a timer panel and 4 external solenoid valves. 【Tank Overview】 Diameter: 3000φ Discharge diameter: 500φ 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. Our silicone disks are exceptionally strong and durable. You will understand this once you use them! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please contact us or download the catalog to view it. *Our website features numerous implementation examples.

We installed one standard Brodisk (BD-15) on each side, totaling four, and two Brodisk Minis (BD-08) approximately 50 mm above the discharge port on the opposite side. We have resolved issues such as the gentle slope of the hopper and the small diameter of the discharge port by sequentially flowing air through the controller C-SV4, which has a built-in solenoid valve. 【Key Points of This Equipment】 ■ The strength and durability of the elastic disk (silicone) are very important from the perspective of foreign matter contamination risk. The silicone disks used in this equipment are exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. For more details, please contact us. *We have published numerous implementation examples on our website. You can check them via the link below.

At the resin recycling plant, we have installed our bridge breaker to improve the discharge from the hopper of PET flake raw materials. As a result, the initial discharge issues have been completely resolved! Additionally, there is no need for cumbersome construction, so there are no hassles in the implementation. 【Features】 ● Easy installation by simply making a hole of the specified size in the hopper wall. ● The piping from the controller to our bridge breaker can be done with tubing. ● Details on installation positions and operating methods can be explained over the phone or other means. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. Please contact us for more details. *We have published numerous implementation examples on our website. You can check them out via the link below.

We would like to introduce a case of rat hole prevention at a chemical materials manufacturer. Normally, the powder does not pose significant issues and can be discharged from the hopper, but when it contains 3% moisture, its flowability deteriorates significantly. Traditionally, only vibrators were used, and for materials with high moisture content, in addition to the vibrations from the vibrator, air purging from a quick-connect fitting was employed. However, this did not completely eliminate the rat hole issue, leading to the introduction of our equipment, which easily resolved the challenge. [Overview] ■ Hopper Size: 1500×1500 ■ Installation Position: 2 units installed on each side (total of 8 units) * For details, please feel free to contact us. * For more information, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Among various powders with poor fluidity, titanium dioxide is a troublesome powder. This time, we are addressing issues around the vertical piping (300φ, 1200L) to the screw feeder. At the short pipe section just above the screw, a bridge (or rat-hole formation) occurred, and before the installation of this equipment, the short pipe was hammered from the outside each time this happened. However, it has now become stable in supplying titanium dioxide to the screw. (There were no signs of adhesion or blockage in the vertical piping of 300φ from the beginning.) This equipment is economical and easy to install. It is also used in various applications for troublesome powders like TiO2, as in this case. Please feel free to consult us regarding any questions or your usage conditions. 【Overview】 ■ Installation location: Short pipe at the screw feeder inlet (200φ×250L) ■ Model: Brody Disk Mini * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which you can check via the link below.

At the cement silo, it was noted (based on user experience) that the hopper slope is gentle and general aeration is not very effective, so we decided to install multiple blow discs. The installation locations and operating methods were determined through discussions with the customer. 【Overview】 ■ Silo diameter: 3600φ ■ Hopper slope: approximately 43° ■ Summary of installation positions and numbers - Installed in 4 layers: 4 units from the bottom, 4 units, 8 units, and 8 units - Total of 24 units ■ Operating sequence - Air ON in the order of the 4 units on the bottom layer, 4 units on the second layer, 4 out of 8 units on the third layer, the remaining 4 units on the third layer, 4 out of 8 units on the top layer, and the remaining 4 units on the top layer ■ Control of blow discs - Controlled by our controller C-6 (timer panel) with 6 solenoid valves * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

At the wood biomass-related facility, we resolved the bridging issue occurring at the top of the discharge screw feeder of the wood powder silo by introducing aeration and vibration bridge breakers as proposed by our company. It seems that the customer frequently experienced bridging since the initial installation of the equipment, and only the amount necessary for discharge was fed in to minimize the occurrence of bridging. However, even so, bridging phenomena occurred with a certain frequency, and when it got clogged, it was addressed by poking it from above with a stick. The introduction of the blow disk improved the discharge troubles and freed the operators from the dangerous task of addressing the issue from the top of the silo. 【Overview Conditions】 ■ About the Silo - Approximately 5000mm (depth) × approximately 3000mm (width), with a bifurcated lower part each having a discharge screw. ■ Location of Bridging Occurrence - Between 500-1000mm above the screw. ■ Material - Wood powder, 5mm mesh screened product, moisture content 30-50% (varies by season). * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Improvement theme at the resin recycling factory: Frequent rat holes occur in the crushing equipment tank, and this was resolved by installing the following bridge prevention devices. 【Overview】 ■ Equipment used: 8 standard specification blow discs ■ Target material: Thin olefin resin crushed product ■ Hopper: 1400×1400, discharge diameter 200φ In addition to this example, there are numerous cases in various plastic recycling factories aimed at preventing rat holes and bridges in resin crushed products such as powder, granules, pellets, and flakes. If you provide us with details about the contents and hopper overview, we can offer suitable guidance based on past experiences. This method is economical, easy to install, and user-friendly. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features many implementation examples, which can be checked via the link below.

It was installed in the hopper section of the dust collector for the pulverized products from the jet mill. The particle size of the pulverized products from the ultra-fine grinder is very small, and therefore the flowability is poor, making continuous discharge from the hopper difficult, but we were able to resolve the issue. Basically, this hopper does not store the pulverized products, and it was considered to act as a bridge just above the discharge section, so we installed four standard devices in this area. Additionally, there is a knocker that was originally installed at the top, which is also operated to remove any material adhering to the wall. 【Overview】 ■ Material: Electronic functional materials (average particle size: several microns) ■ Bag filter hopper discharge diameter: 125A * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous examples of implementations, which can be checked via the link below.

In the manufacturing process hopper, bridging of the masterbatch frequently occurred, and it was addressed through manual hammering and other methods. However, by installing the bridge breaker recommended by our company, we were able to resolve the issue. 【Overview】 ■ Main raw materials: 60% TiO2, 40% pellets ■ Hopper size: 1200×1200 ■ Installation position and number of bridge breakers: - For the corner hopper, one unit each on the lower and upper levels for each side, totaling 8 units installed. - The lower units are installed at the left and right centers of each side, while the upper units are installed towards the corners in the same direction for each side (this reduces the risk of material remaining in the four corners). ■ Operating method: - The 8 installed bridge breakers are divided into 4 locations with 2 units each and turned on sequentially. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

To address the bridge issues of the fly ash silo at the power generation plant, we have introduced the standard type of Brody disk. While it is common to install 8 units based on the size of the silo, due to the troublesome nature of the material in terms of fluidity, we ended up installing 16 units. 【Overview】 ■ Silo diameter: 2000φ ■ Installation - The first level is set 250mm above the outlet, with a total of 3 levels installed further above. - Level 1: 4 units, Level 2: 4 units, Level 3: 8 units, totaling 16 units. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

We would like to introduce a case of bridge prevention in the hopper of a feed dispensing machine with a screw feeder. Two Brody Disk Minis, one on each side of a 250×250 hopper, were installed, for a total of two units. Although the raw material is prone to bridging with rice bran, the installation resolved the issues. For those looking for solutions to the rat hole phenomenon or bridging phenomenon, our bridge breaker is an easy-to-install and economical device. We can provide specific installation locations and model selection information in a short time. Additionally, we also offer free equipment loans. 【Specifications】 ■ Brody Disk Mini: BD-08S-W, 2 units ■ Controller: C-SV1, 1 unit *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

To prevent adhesion at the vertical chute above the rotary valve, a standard type of blow disk has been installed. This is a measure against adhesion caused by moisture. Our bridge breakers for powder and granular materials are used in various industries for addressing bridging in silo rat holes, hoppers, residuals in various storage tanks, and adhesion issues, and we can share a wealth of past experiences. 【Usage Conditions】 ■ Type of powder/granular material: Fine coal ■ Particle size: Generally 3mm or less ■ Conveying capacity: Several tons/hr ■ Chute: 300□ *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies, which can be accessed via the link below.

To prevent bridging of fibrous powder materials in the screw feeder hopper, we have decided to install this bridge breaker. This bridge breaker features a rubber disk that is in close contact with the inner wall of the hopper when the air is OFF. When the air is ON, this rubber disk slightly lifts off the inner wall of the hopper, allowing air to be injected through the gap onto the inner wall. At the same time, the elastic disk vibrates. These actions effectively resolve the bridging of the materials. 【Specifications】 ■ Broady Disk: BD-15-B, 6 pieces ■ Controller: C-SV4, 1 unit * For more details, please refer to the PDF document or feel free to contact us. * Our website contains numerous examples of implementations, which can be checked via the link below.

This product solves powder clogging and rat holes in various factories. This time, we will introduce a case from an engineering plastic manufacturing plant. To promote the discharge of ultra-high molecular weight polyethylene raw materials from a small hopper, we installed this equipment (mini type) and were able to resolve the issue. 【Flow until introduction】 ■ Information gathering on our website ■ Inquiry ■ Review of hopper drawings and powder samples ■ Guidance on model and installation position ■ Free loan ■ Test use ■ Introduction 【Key points of this equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, as well as the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. We believe you will understand once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

We implemented a Brody disk to address the issues of bridging and rat holes in slaked lime with poor flowability before the drying process. This time, it was delivered to the user through a powder system manufacturer. Originally, it was planned to use an air knocker, but at the request of the user, who manufactures a wide range of lime-related products, our bridging and rat hole mitigation equipment was adopted. 【Case Overview】 ■ Material: Slaked lime ■ Moisture content: Approximately 10 percent ■ Hopper diameter: 2000 mm ■ Discharge outlet diameter: 250 mm * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

The Brody Disk can be installed in various powder storage tanks, from small hoppers to large silos. This time, we introduced this equipment, the Rat Hole & Bridge Breaker, to facilitate the discharge of dried sludge from the silo at a wastewater treatment facility. [Overview] - Powder Name: Sludge Carbonate - Powder Size: Approximately 2-3 mm, including fines - Moisture Content: About 10% moisture - Silo Diameter: 1400 mm - Hopper Inclination: Approximately 70° - Discharge Outlet Size: 200A - Discharge Mechanism: Rotary Valve [Key Points of This Equipment] - The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what to do. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which you can check via the link below.

This time, we will introduce a case study of the Brodie disk in the recycling-related processes of a film manufacturing plant. The granules of film scraps (including fine powders) were experiencing discharge issues due to residue adhesion in the raw material hopper. The installation of this equipment has resolved the problems. 【Overview】 ■ Hopper Overview ・Body diameter: 1000φ ・Discharge diameter: 100A ■ Granule size: Approximately a few mm 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as strength and durability are crucial. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which you can check through the link below.

The equipment was adopted to address the shelf hanging (bridge phenomenon) in the hopper of the screw feeder. It achieved a rational improvement within a limited budget. In the hopper of the screw feeder, a mixing agitator is installed to prevent bridging, but before the introduction of this equipment, bridging frequently occurred between the screw and the agitator. At that time, the on-site personnel had to insert a rod to break the bridge, but this hassle has now been eliminated. 【Overview】 ■Industry: Glass Manufacturer ■Equipment: Iron oxide weighing device ■Bridge Situation - Forms a tunnel shape at the cutting device screw - Supply is unstable *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies, which can be accessed through the link below.

At the domestic factory of a sports equipment manufacturer, a bridge occurred due to a newly used resin material. As a countermeasure, we introduced the bridge breaker. After reviewing the hopper diagram, we provided guidance on model selection and recommended installation positions, followed by the loan of the relevant model, leading to its introduction. [Overview] ■ Shape: Conical ■ Diameter: 500φ ■ Hopper Inclination: Approximately 60° [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

At the resin molding factory, there was a consultation from the factory representatives regarding the nylon recycled material causing a bridge in the material hopper. The installation of a mini-type blow disk easily resolved the bridging phenomenon. [Overview] ■ Hopper Size: 150φ, 250φ ■ Material Condition: Nylon 2-3mm ■ Number of Blow Disks Installed - 150φ Hopper: 1 Mini Blow Disk - 250φ Hopper: 2 Mini Blow Disks [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

At the manufacturing facility for foam cushioning materials, we resolved issues with poor discharge, such as rat holes and blockages, in the raw material hopper. The user had previously tried other equipment, but the vibrator caused the polypropylene and corn starch to separate, and the rat holes in the knocker were not resolved, leading to no improvements. Therefore, this time, we introduced our bridge breaker for the first time. [Overview] ■ Raw Materials - Polypropylene (2-3mm) - Corn starch (powder) - A mixture of the above two items ■ Hopper Overview: Square hopper: approximately 1500×1800 ■ Installation Position and Quantity - One unit on the lower level and one unit on the middle level on each side of the hopper, for a total of 8 units - The lower units are centered left and right, while the middle units are positioned towards the corners in the same direction on each side. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

In this case, a bridge breaker called "Brodisk" was installed in the hopper of the spring coil conveyor to prevent bridging. Starting with this example, many facilities utilize this to prevent clogging in the hoppers of spiral screw conveyors that rotate within tubes. We will provide suitable installation locations based on the user's conditions, so please send us hopper diagrams and information about the powder via email or other means. 【Overview】 ■ Material: Crushed crab shell, chitosan powder ■ Size: 2-3mm ■ Bulk density: 0.3 *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which can be accessed via the link below.

We would like to introduce a case where our "Brodisk" provided a solution. In addressing the bridging issue in a powder storage hopper, a rubber chute was installed at the bottom of the hopper along with knockers on the upper and lower parts (metal hopper). However, we received inquiries that sometimes the raw materials were clogging and not discharging properly. We manufactured the rubber chute in metal and installed eight Brodisks around this area. After the installation of the Brodisks, it became possible to discharge the powder stably without operating the knockers at all. Customers interested in this solution are welcome to request a loan. 【Overview】 ■ Hopper Size: 1800×1800 ■ Discharge Outlet: 200A ■ Raw Material: Iron Oxide Powder * Our scope includes the supply of Brodisks and controllers. Modifications to the hopper and installation of Brodisks are to be carried out by the user. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which can be accessed through the link below.

We would like to introduce a case where our "Brodisk" has provided a solution. It prevented the bridging phenomenon in the upper hopper of a screw conveyor used for cutting lead powder. In this customer's case, blowing air was not allowed, so nitrogen gas is being used. Brodisk is often used in cases where inert gases are employed. In this instance, four Brodisk units (standard type: BD-15) were installed, and they are turned on one by one by a controller that incorporates four solenoid valves. Therefore, the gas consumption is also limited. [Overview] ■ Hopper dimensions: approximately 1000×1000 (Discharge section is approximately 200×1000) ■ Powder overview: Lead oxide for batteries (bulk density is approximately 1.3) * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous examples of implementations, which can be checked via the link below.

We would like to introduce a case where our "BroadiDisk" provided a solution. Moist materials in the hopper formed a bridge above the discharge screw feeder. Originally, an electric vibrator was installed, but by installing our device, the bridging was prevented, allowing for stable discharge of the raw materials. After reviewing the hopper drawings and based on past experiences, we guided the recommended installation position, which led to the implementation of our solution. We can provide information tailored to individual conditions regarding installation positions and operating methods, so please feel free to consult us. 【Overview】 ■ Material Name: Metal Powder ■ Particle Size: Average, approximately 20 microns ■ Moisture Content: Several percent * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which can be accessed through the link below.

We would like to introduce a case where our "Brodisk" provided a solution. It was implemented as a measure against poor discharge from the plastic raw material hopper. There are two raw material storage tanks, and we introduced one controller with eight standard Brodisks and four solenoid valves for each tank. By dividing the eight Brodisks into four locations and sequentially turning on the air, we resolved the issue of poor discharge of the raw material. 【Overview】 ■ Product Name: Engineering Plastic ■ Powder Granule Name: Plastic Raw Material ■ Hopper Overview and Trouble Situation 1 Hopper Shape and Dimensions: Conical Hopper, 2000φ Discharge: 200A Choke Valve Trouble Situation: Bridging ■ Hopper Overview and Trouble Situation 2 Hopper Shape and Dimensions: Conical Hopper, 2000φ Discharge: 400φ Table Discharge Device Trouble Situation: Rat Hole * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

We would like to introduce a case where our "Broad Disk" provided a solution. With the existing air knocker and vibration motor, a rat hole formed only at the top of the discharge outlet, and to resolve this, we installed a total of four Broad Disks, one on each side. By sequentially activating each one using a controller, we have eliminated this phenomenon (rat hole). Of course, no bridging has occurred either. 【Overview】 ■ Hopper: 600□ ■ Discharge Outlet: 100A ■ Discharge Method: Via screw feeder ■ Powder Input Amount: 100KG * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

Here is an introduction to a case solved by our "Brodisk." We installed the "Brodisk," a bridge prevention device using aeration and vibration, at the discharge section of the fly ash storage tank of a biomass boiler. Originally, there were several 15A aeration nozzles, but due to blockage issues, we decided to introduce the "Brodisk." This device is easy to install and economical. In this case, we were able to reuse the existing air control equipment, so the total cost is minimal. Additionally, in this case, we installed the BD-20 type, which has a high air volume. Please feel free to ask any questions for more details. [Product Specifications, etc.] ■ Brodisk: BD-20S-B, 3 units * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which you can check via the link below.

We will introduce a case where the blockage phenomenon at the discharge section of the powder hopper in vacuum powder transport equipment was resolved using the "Blow Disk Mini." Due to the small discharge diameter of 2S, blockages occurred in this upper section, so two Blow Disk Minis were installed in this area. Additionally, to prevent bridging in the upper section, two Blow Disks were installed in the central part of the hopper. A controller with one built-in solenoid valve simultaneously controls the ON/OFF operation of the two Blow Disk Minis and the two Blow Disks to prevent discharge failures. 【Overview】 ■ Hopper diameter: 800φ ■ Discharge diameter: 2S ■ Powder type: Industrial chemicals (appearance similar to flour) * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

We would like to introduce a case where our "Blow Disk" has solved the issue of bridging in dust collection systems. We installed the standard Blow Disk BD-15 in the lower hopper of the dust collector. It was reported that bridging occurred above the rotary valve of the discharge unit, so we installed a total of four units, one on each side of the square hopper. Additionally, we installed the C-SV4 controller (which can control up to 12 Blow Disks) to allow for future expansion of the Blow Disks. Please feel free to consult us regarding the discharge of powders from hoppers and silos, as well as troubleshooting flow issues. [Overview] ■ Installation Location: Outdoor ■ Dust Overview: Dust generated from electric furnaces, powders such as FeO and CaO * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

Here is a case study where our "Brodisk" provided a solution. To prevent discharge issues from the powdered sugar hopper, we installed four Brodisks (BD-15) and sequentially activated each Brodisk using a controller (C-SV4, with four built-in solenoid valves). As a result, the gentle vibrations generated during air ejection and the aeration along the inner wall of the hopper from the surrounding silicone disk of the Brodisk fluidized the powder, resolving discharge problems caused by the rat hole phenomenon and bridging phenomenon. 【Overview】 ■ Target powder: powdered sugar ■ Average particle size: 5μm ■ Bulk density: approximately 0.3 ■ Hopper diameter: 1000φ ■ Discharge section: 200A ■ Discharge device: rotary valve ■ Brodisk shaft material: SUS316 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which you can check via the link below.