ミナギ List of Products and Services

**Key Points of This Equipment** - The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. Easily fluidize powder and granular materials with the combined effects of wall aeration and vibration. Free rental campaign currently underway.

This is an introduction to the case study collection of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available.

This is an introduction to a collection of general examples for the installation of the bridge breaker "Brodisk." The air pressure slightly lifts the perimeter of the elastic disk, allowing powerful air to be ejected 360° along the tank wall. At the same time, the elastic disk vibrates, directly imparting vibrations to the bulk material. This combined effect of "wall air aeration" and "vibration" resolves bulk material issues. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available.

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery substance to degas due to impact or vibration, which prevents blockage from becoming stronger. Additionally, it does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared.

First of all, I believe that seeing the actual Brodisk device is the first step in solving any problems. It is a very simple device, but there are many users who say, "The effect is outstanding" and "Simple things are good." Please try the Brodisk, which is highly effective at a low cost. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of our device excels in strength and durability. I believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *When inquiring by phone, it will be smoother if you mention that you contacted us after seeing "Ipros."

Air flows along the inner wall of the tank from the entire circumference of the elastic disk inside the tank. At this time, the elastic disk vibrates. The combined effect of air and vibration easily fluidizes the powder particles and promotes their discharge. The new bridge breaker "Brodisk" easily and cost-effectively resolves issues such as bridging, rat-holing, arching, blockages, clogging, and residual adhesion of powders and granular materials that cannot be prevented or resolved by various devices such as air knockers, vibrators, or other air-raisers for powders. If aeration is possible in your powder equipment or device, it can easily provide fluidity to the raw materials in hoppers or silos, enabling mass flow. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared.

The powder bridge prevention device "Blow Disk" easily improves the flow of powder and granular materials through air injection and the vibration of a rubber disk. It is highly effective at a low cost! It also gains the understanding of stakeholders. Before incurring large costs, please try the easy-to-install and economical "Blow Disk." 【New Bridge Breaker "Blow Disk" Free Rental Available!】 We offer free rentals of the actual device to everyone who requests it. Please fill out the last page of the catalog download and send it to us. We will send it to you promptly. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this device excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. ● For more details, please download the catalog or contact us directly.

The powder bridge prevention device "Blow Disk" easily improves the flow of powder materials with air injection and the vibration of a rubber disk. Highly effective at a low cost! Before incurring large expenses, please try the easy-to-install and economical "Blow Disk." *Currently offering free rentals exclusively for inquiries from Ipros! Don't miss this opportunity to try it out. 【Features】 ■ Improves the flow of powder using air injection and vibration at a low cost. ■ Please provide the hopper shape dimensions and contents. We will share solutions based on past experiences. ■ We will provide a collection of case studies on powder bridge countermeasures. 【Key Points of Our Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. You will understand once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what to do. A dedicated controller is also available. *For more details, please contact us or download and view the catalog.

The powder bridge prevention device "Blow Disk" easily improves the flow of powder materials through air injection and the vibration of a rubber disk. If you are struggling with powder blockages, please provide us with a tank drawing (a simple sketch is sufficient) and details about the contents (such as material name and particle size), and we can offer guidance based on our extensive past experience. Before incurring significant costs, please try the easy-to-install and economical "Blow Disk." 【Features】 ■ Improves the flow of powder with low-cost air injection and vibration. ■ Please inform us of the hopper shape dimensions and contents. We will provide solutions based on past experience. ■ We will present a collection of case studies on powder bridge countermeasures. 【Key Points of Our Device】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. Our silicone disk has excellent strength and durability. You will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available.

Before incurring significant costs, please try the easy-to-install and low-cost "Brodisk"! The powder bridge prevention device "Brodisk" easily improves the flow of powders through air injection and the vibration of a rubber disk. If you provide us with a hopper diagram and details of the contents, we can also inform you of individual solutions. 【Examples of Applications】 ◆ Toner ◆ Secondary battery materials ◆ Fly ash ◆ Cement ◆ Quicklime ◆ Pharmaceuticals ◆ Food ◆ Recycled material powders ◆ Wood grinding materials ◆ Various plastic powders ◆ Resin pellets ◆ Fertilizers ◆ Feed ◆ Pigments ◆ Powder coatings ◆ Metal powders ◆ Polymer coagulants ◆ Biomass power generation ◆ Incineration equipment ◆ Casting equipment ◆ Dust collection devices ◆ Crushing equipment ◆ Measuring devices, etc. *For more details, please contact us or download and view the catalog.

The powder bridge prevention device "Blow Disk" improves the flow of powder and granules easily through air injection and the vibration of a rubber disk. Do you have any of these concerns? Powder is not coming out of the tank... the amount of powder coming out is small... the discharge amount is unstable... If you are struggling with powder blockages, please provide us with the tank drawing (a simple sketch is fine) and details of the contents (such as material name and particle size), and we can offer guidance based on our extensive past experience. Before incurring significant costs, please try the easy-to-install and economical "Blow Disk." 【Features】 ■ Improves the flow of powder at low cost using air injection and vibration. ■ Please let us know the hopper shape dimensions and contents. We will provide solutions based on past experiences. ■ We will present a collection of case studies on powder bridge countermeasures. *For more details, please contact us or download the PDF to view.

The "Brodisk" is a product that improves the flow of bulk materials in tanks through air injection and the vibration of a rubber disk. It can fluidize fine powders, highly adhesive powders, and powders with high moisture content. It is effective in preventing bridging, rat-holing, and clogging phenomena in tanks such as hoppers and silos. It can be used regardless of the tank's capacity and can be installed without welding. 【Features】 ■ Adheres closely to the inner surface of the tank when air is off ■ Made with a special silicone that has excellent durability ■ The rubber disk complies with food sanitation laws ■ Supports a maximum operating temperature of 200°C ■ Can be installed on curved surfaces *For more details, please contact us or refer to the PDF download below for "Flow Prevention Equipment for Bulk Materials: Introduction to Brodisk."

We would like to introduce a case where our "Brodisk" was delivered to a manufacturer that produces powder-related equipment. This was a project for a new customer, who requested, "The material frequently causes rat holes, so we would like you to take sufficient measures." To ensure thoroughness, we installed a total of 8 units in 2 tiers, with 4 units for this hopper. During the on-site trial operation, there were no troubles at all, and we received positive feedback. Since our product is an economical device, increasing the number of installations does not significantly impact the total cost. In this case, the controller remains the same whether 4 or 8 units are installed, so the cost difference between 4 and 8 units is not substantial. Therefore, it is very rational. [Overview] - Material: Calcium Carbonate - Hopper Diameter: 1500φ - Discharge Section: 200A *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous examples of implementations. You can check them via the link below.

We would like to introduce a case where we adopted a solution to improve the issue of unstable discharge from the screw at the bottom of a gently sloped hopper. Since it is a conical hopper, it is common to install one standard Brody disk "BD-15" on each side for a hopper of this size (a total of four). Additionally, the installation locations are centered on the left and right of each side. However, in this case, the number of installations remains the same (four), but the installation locations have been moved closer to the corners of the hopper. By doing this, it is possible to reduce the risk of material remaining in the four corners of the hopper. [Overview] ■ Material: Synthetic mica powder ■ Hopper size: 800×800 ■ Discharge section: 300×300 *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous examples of implementations. You can check them out via the link below.

This is a case where there was a large amount of retention and a long retention time in the dust collector hopper, leading to the occurrence of bridging. In the case of a dust collector hopper of approximately 2000 square units, it is common to install 8 "blow disks," but since there are cases where retention is allowed up to about 2/3 of the hopper capacity, 12 disks were installed instead. After implementation, there were no occurrences of bridging, and the time required for discharge was also reduced. 【Overview】 ■ Hopper size: 2000×2000 ■ Discharge outlet: 250 square units ■ Target material: Water treatment chemicals ■ A total of 3 disks were installed: 1 near the discharge outlet on each side and 2 above that ■ A controller with 6 solenoid valves was used to sequentially turn on air in time intervals, with 2 blow disks at 6 locations *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

This is a case where we were consulted about occasional bridging occurring in the hopper of the quantitative feeder in the drying equipment for wood chip Kiriko. After reviewing the material sample, we determined that there was no significant risk based on our experience. As usual, we provided the customer with recommendations for the selection and arrangement of the "Blow Disk" model, and it was implemented promptly. After the installation of this equipment, bridging did not occur even with changes in seasons or other conditions, and it was evaluated that workers no longer needed to stir with a stick from the manhole. [Overview] ■ Capacity: 2000L ■ Size: 1200×1200 ■ Incline: 2 sides, 45 degrees (the remaining 2 sides are vertical) * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

This is an introduction to a matter that was initially addressed through a phone call from a representative of a factory that manufactures resin products for medical and industrial use. It was indicated that sending material samples to our company was not possible, so we lent them the BroaDisk "BD-15S-W." They have adopted this equipment after confirming its performance. Our company regularly provides assistance with selecting the appropriate model of BroaDisk and its arrangement according to the user's situation, as well as lending products. 【Case Study】 <Problem Details and Conditions> ■ Color masterbatch pellets containing surfactants are causing bridging. ■ Raw Material Overview: Size is approximately 2mm x 2mm x 3mm, tends to clump when gripped. ■ Hopper Size: 400 x 400 (only one of the four sides has a gentle slope). ■ Hopper Discharge Section: 40φ <After Implementation> ■ Installed one standard BroaDisk on the gentle side. ■ Increased air pressure slightly to about 0.5Mpa, with intermittent operation of air ON for a short time. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which can be accessed via the link below.

This is a hopper for suction transport, and there was suction from the bottom of the tank to a diagonal upward pipe. I would like to introduce a case where we received a consultation regarding a bridge occurring in this hopper. This user had previously adopted a "Blow Disk" for another piece of equipment and was familiar with our device, so we only proposed the model and layout for this issue. By installing a "Blow Disk Mini" near the suction port at the bottom of the tank and a "Blow Disk" in the center of the hopper, the bridge was resolved. [Overview] ■ Hopper diameter: 500 mm ■ Hopper bottom diameter: 100 mm ■ Material: Wheat flour + gluten powder * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples. You can check them from the link below.

There have been instances of rat holes occurring in the feed silo, and we have received inquiries about not being able to discharge within the specified time... We want to do something about it... As usual, we reviewed the silo diagram and proposed the arrangement of the blow disk, which was promptly implemented. After the installation of the equipment, we were able to discharge approximately 4 tons in a stable manner within about 10 minutes. There were constraints on the compressor capacity, but the customer adjusted the air pressure, air ON time, and air OFF time in various ways to find the minimum air consumption conditions. [Overview] ■ Material: Corn (powder + grains approximately 5mm) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

This is a case we delivered to a facility that manufactures catalysts. They consulted us because, with the new equipment, the hopper's angle of repose could not be sufficiently achieved, and they were concerned about bridging during discharge due to the small discharge diameter. Since this is a common pattern in terms of conditions, we informed them that there were no significant risks and provided a setup proposal, which they adopted. In addition to four "Brodisk" units, we installed two "Brodisk Mini" units near the discharge area. They have evaluated that no troubles have occurred since the operation of this new equipment began. [Overview] ■ Material Name: Alumina ■ Particle Size: Approximately 30 microns ■ Hopper Diameter: 680φ ■ Discharge Diameter: 3B *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous examples of implementations. You can check them via the link below.

This is a case where we received a consultation from the person in charge at a PVC pipe manufacturing factory, stating that after changing the type of pigment, a rat-hole phenomenon began to occur in the small hopper of the pigment supply device. Based on the conditions we discussed, we informed them that there were no significant risks and proposed a model and layout. They implemented our suggestions immediately, and there have been no further troubles since then. The color abnormalities and color variations in the products that occurred during the initial troubles have not reappeared. 【Case Study】 ■ Before Implementation - Rat-hole phenomenon occurred in the small hopper of the pigment supply device. ■ After Implementation - No troubles have occurred at all. - No color abnormalities or variations in the products have occurred. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

This is a case where we were consulted about a situation where a fusuma (sliding door) got stuck in the chute section of a screw conveyor, causing the level gauge to malfunction. We were asked if there was anything that could be done. Since fusuma can indeed be troublesome, we decided to lend them a product for testing. The sticking started about 200mm from the bottom of the level gauge, so we installed the product in that area and conducted a test. The results were good! They adopted it immediately. Additionally, they later introduced a controller for automation. [Overview] ■ Chute Size: 200×300 ■ Target Object: Fusuma (Moisture: approximately 30%) ■ Level Gauge: Rotary Type * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

We would like to introduce a case where we supplied our "Brodisk Mini" to a powder quantitative supply equipment manufacturer due to concerns about bridging with polymer coagulants. After reviewing the hopper diagram and discussing the properties of the contents, we determined that there were no particular issues. The manufacturer requested to loan this product to obtain user consent for the adoption of the Brodisk, and after the loan, we received consent from the end user, leading to its adoption. Since its introduction, it has been operating smoothly without any problems. 【Overview】 ■ Target Equipment: Polymer Coagulant Dissolution Device ■ Hopper Diameter: 380φ * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

This is an introduction to a case study implemented as a countermeasure for the issue where "wood powder" accumulates on the walls of the dust collector hopper and occasionally falls in clumps, causing the discharge rotary valve to stop. A total of 12 standard blow disks, three on each side, were installed. By using a controller with six solenoid valves, the blow disks are divided into six locations and sequentially air-jet two at a time, effectively resolving this issue. This product ejects air in a 360° direction along the inner wall of the hopper from the periphery of the elastic disks set on the inner surface of the hopper, thereby easily eliminating the accumulation of wood powder on the hopper walls in this case. [Overview] ■ Dust collector hopper dimensions: 2000×2000 ■ Discharge section: 150□ *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Here is an introduction to a case study on bridge prevention using a relatively small hopper. The material is said to be an elastomer powder, and from what I saw of the sample, it contained a significant amount of powder. Since a test was requested, we lent the necessary quantity of our equipment for the experiment. The results were as expected, and the bridge was resolved immediately. In this case, we installed one Brodie disk (BD-15) on each of the three inclined surfaces, for a total of three. The three disks are turned ON and OFF simultaneously using the controller (C-SV1). [Hopper Conditions] ■ Size: 200×500 ■ Shape: Three inclined surfaces, one vertical ■ Discharge: 40φ from the lower end of the vertical surface *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

Regarding the new material, we consulted about bridge measures as we are newly manufacturing the hopper. This is a case where we were contacted because they want to adopt our equipment, as the material is finer than conventional materials and the hopper discharge diameter is also small. For a hopper with a diameter of about 600mm, it is common to install 2 to 3 blow discs (standard type: BD-15), but in this case, in addition to 2 standard types, we installed 2 "blow disc minis" nearby due to the relatively small discharge diameter of 80mm. After installation, we received feedback that "no troubles have occurred at all, and it is operating smoothly." 【Overview】 ■ Hopper diameter: 600mm ■ Hopper discharge diameter: 80mm ■ Material name: Talc ■ Material particle size: D50 of single-digit microns ■ Material apparent specific gravity: approximately 0.3 for loose, 0.5 for compact ■ Material angle of repose: about 40° *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

This is a case where the crushing conditions provided by the crusher manufacturer became more detailed, leading to the occurrence of the rat hole phenomenon inside the hopper, and they consulted us saying, "There's nothing we can do!" This time, we installed a solution for the rat hole in the product receiving hopper (250φ) at the bottom of the cyclone. By changing the height and installing three Brody Disk Minis in this hopper, the problem was resolved. 【Equipment Flow】 ■ Crusher → Collection Cyclone → Bottom Hopper of Cyclone → Rotary Valve 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them out via the link below.

This is an inquiry we received from a repeat customer regarding bridging issues with film grinding products. Film grinding products can be troublesome, and since we were unable to see a sample this time, we suggested considering four Brodie disks (BD-15), which are somewhat over-spec for an 800mm hopper, along with a controller (with four built-in solenoid valves). Ultimately, they decided to use three Brodie disks and a controller (with one built-in solenoid valve), which seemed to carry some risk, but it worked out well. From the perspective of preventing bridging, a larger discharge diameter is always better. [Overview] - Material size: approximately 5mm square x 300μm - Hopper diameter: 800mm *For more details, please refer to the PDF document or feel free to contact us. *We have many case studies published on our website. You can check them out via the link below.

This is a case adopted by a factory primarily engaged in the manufacturing of refractory materials. The hopper in question has a sufficiently large discharge area, and while bridging does not occur, there was an issue with residual material in the four corners due to its square shape. Based on past experience, we advised installing the equipment closer to each corner, and it was set up accordingly. After implementation, the user has reported that they are now able to discharge the entire amount. 【Overview】 ■ Target hopper: Weighing hopper ■ Hopper shape size: Square, 1000×1000 ■ Hopper discharge area size: 300×300 ■ Target material: Mixtures including calcium hydroxide *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

This is a case where a Brodie disk was installed in the hopper of a powder processing test device at a chemical company. The material being processed was quite fine and had poor flowability, and the discharge from the hopper was through a butterfly valve, which contributed to bridging issues. The discharge diameter was relatively small, making it crucial to address this area first. Therefore, two Brodie disk minis were installed in this vicinity. Additionally, two Brodie disks were installed above, resolving the problem. However, later on, the processed materials varied greatly, and some of them had a low specific gravity and were prone to scattering. To suppress dust dispersion, a controller with four solenoid valves was introduced. [Overview] ■ Hopper diameter: 600φ ■ Discharge diameter: 80φ *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

This is an inquiry regarding a solution for coffee powder bridging during shooting. Due to its oily nature, it tends to cling easily, and this has been a long-standing issue. Initially, there was a request for an independent solution, so we lent out one sample of our equipment. However, this did not lead to a resolution, and later, multiple units were added, which were evaluated positively for solving the problem. 【Product Specifications】 ■ Blow Disc: BD-15S-W, multiple units 【Key Points of Our Equipment】 ■ The elastic disc (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. Our silicone disc is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

This is a project delivered to a concrete secondary product manufacturer. During the equipment update, a Brody disk was introduced in the newly constructed silo. Previously, they were using a metal filter for aeration, but due to experiences with discharge issues such as bridging, they decided to adopt this solution. It has been a considerable time since the implementation of this system, and there have been no problems at all, leading to customer satisfaction. [Overview] ■ Target powder: Cement ■ Silo diameter: φ2800 ■ Discharge diameter: φ350 * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

We received an inquiry about frequent bridging issues with test equipment for development, and this is a case where we found a solution. Since there was a request to actually test the product, we promptly lent the necessary quantity of the product (Broad Disk Mini). Good results were obtained immediately, and they have since adopted this equipment and controller. 【Overview】 ■ Target Equipment: Extruder Raw Material Hopper 500φ (Discharge Diameter 60φ) ■ Target Material: PP Ground Material (a few mm, including powder) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

This is a case study delivered to a chemical product manufacturer. We received a consultation regarding the occurrence of a bridging phenomenon just above the rat hole and discharge section. In this instance, in addition to the standard eight Brodie disks, we installed four mini Brodie disks just above the 100mm discharge section. Of course, the results were favorable. Thank you to the users who adopted our solution. 【Overview】 ■ Hopper diameter: 2500mm ■ Discharge diameter: 100mm ■ Target material: Resin-based fine powder (poor fluidity) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disks in our equipment are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

This is an inquiry we received from a customer regarding the use of a Brodie disk as a bridge measure for fuel cell-related components. We did not receive any information about the raw materials, but we were informed only about the overview of the hopper, and after providing general layout information, it was decided to proceed with the introduction. Since we had no other information, we checked the situation after a while following the product delivery and received a response that it was "being used without any issues." 【Hopper Overview】 ■ Conical hopper (diameter less than 1000φ) * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

This is a case study on bridge issues in feed silos. We received an inquiry stating that a silo for crushed feed rice had started to experience bridging when repurposed for other feed types. The details of the new material are unclear, but previously, discharge was facilitated by vibrating plates. Based on related information, we provided guidance on the placement of our equipment, which was subsequently adopted. After the installation of our equipment, it has been evaluated that bridging no longer occurs. [Overview] ■ Silo diameter: 2500φ ■ Discharge diameter: 500φ (further narrowed below this) ■ Hopper section slope: 45° *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

This is a consultation request from an engineering company. Due to the discharge diameter being 3S and relatively small, we installed two Bro-Disk Minis at different heights in this area, and four Bro-Disks on the circumference above, for a total of eight units. A key point this time is that the Bro-Disk Minis installed below have a lower air flow compared to the Bro-Disks, so we have conducted two consecutive air ON operations. After delivery, we received feedback stating, "The Bro-Disk Minis installed near the discharge area were absolutely necessary." [Overview] ■ Hopper diameter: 600φ ■ Discharge diameter: 3S *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked through the link below.

We have installed BroaDisk in the internal test equipment of a certain chemical machinery manufacturer. It seems that customers visit this test center almost every day. Some of the materials have very poor fluidity, and troubles often occur during the raw material input, which is why we have decided to adopt this solution. 【BroaDisk Arrangement and Control】 - Four BroaDisk Minis (two at different heights) are placed near the 100φ discharge section. - Four BroaDisks (also two at different heights) are placed above the BroaDisk Minis. - Using a controller with four built-in solenoid valves, we can sequentially turn on eight BroaDisks (Minis) two at a time, or turn on any four BroaDisks (Minis) one at a time, depending on the situation (the BroaDisk or BroaDisk Mini to be operated is determined based on the circumstances). *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

This is a project where the equipment was installed as a countermeasure for high protein content in wheat flour. The standard elastic disk material of this equipment is made of a special silicone, but since silicone is absolutely not acceptable, we adopted an elastic disk made of EPDM (ethylene propylene rubber). 【Overview】 ■ Hopper size: 300φ ■ Arrangement and control Two blow disks mini installed at different heights, controlled by a controller that incorporates one solenoid valve and a twin timer to turn both on and off simultaneously. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is extremely excellent in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *We have published numerous examples on our company website. You can check them via the link below.

This is a project for a factory primarily engaged in the recycling of waste plastics. We have adopted a powder bridge breaker, the Brody Disk, to prevent bridging of crushed wire insulation material. The user has already adopted this equipment and was able to test its effectiveness on the crushed wire insulation material in this hopper beforehand. The results were favorable, leading to immediate implementation. 【Overview】 ■ Target device: Hopper for screw conveyor ■ Hopper dimensions: 1500×1000 (2 vertical sides, 2 inclined sides) ■ Target material: Crushed wire insulation material (approximately 5mm) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

This is a case that was consulted by the equipment manager of a chemical company. It was reported that during the air transport of ceramic-based fine powder and when packaging with a packer, a bridge was forming at the top of the cone valve. Upon reviewing the material sample, it was found to be quite fine and had no flowability at all. Therefore, we recommended the installation of four Broady Disk Minis (BD-08), which they adopted. After the installation of this equipment, we received feedback that the bridging phenomenon was resolved. 【Product Specifications】 ■ Broady Disk Mini: BD-08S-B, 4 units * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

We have delivered BroaDisk to a feed factory for pig farming. In the case of a silo with a capacity of about 50 tons, there were concerns about bridging, and measures against bridging were implemented using foreign-made equipment. However, it seems there were many failures and troubles, which led to the adoption of our equipment. Since then, it has been operating well, and we have received numerous repeat orders. In this case, we installed 12 standard BroaDisks (BD-15) and used a controller with 6 built-in solenoid valves to sequentially turn on air to 6 locations, with 2 BroaDisks at each location. 【Product Specifications】 ■ BroaDisk: BD-15S-W 12 units ■ Controller: C-SV6 1 unit * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

The "Brodisk" is a product that improves the flow of bulk materials in tanks through air injection and the vibration of rubber disks. It can fluidize fine powders, highly adhesive powders, and powders with high moisture content. It is effective in preventing bridging, rat-holing, and clogging phenomena in tanks such as hoppers and silos. It can be used regardless of the size of the capacity and can be installed without welding. 【Features】 ■ Adheres to the inner surface of the tank when the air is off ■ Made with a special silicone that offers excellent durability ■ The rubber disk complies with food sanitation laws ■ Supports a maximum operating temperature of 200°C ■ Can be mounted on curved surfaces *For more details, please contact us or refer to the PDF download below, "Flow Prevention Equipment for Bulk Materials: Introduction to Brodisk."

The "Brodisk" is a product that improves the flow of bulk materials in tanks through air injection and the vibration of a rubber disk. It can fluidize fine powders, highly adhesive powders, and powders with high moisture content. It is effective in preventing bridging, rat-holing, and clogging phenomena in tanks such as hoppers and silos. It can be used regardless of capacity and can be installed without welding. 【Features】 ■ Adheres closely to the inner surface of the tank when air is off ■ Made with a special silicone that offers excellent durability ■ The rubber disk complies with food sanitation laws ■ Supports a maximum operating temperature of 200°C ■ Can be installed on curved surfaces *For more details, please contact us or refer to the PDF download below, "Flow Prevention Equipment for Bulk Materials: Introduction to Brodisk."

We would like to introduce a case where we implemented measures against bridging in the hopper of a quantitative feeder (screw feeder). Bridging occurred due to the type of material, and although we tried to address it with hammering, it only made the situation worse. Dimensionally, two standard Brodie disks (one at each discharge area of 300) were sufficient, but to prevent adhesion near the discharge area, we also installed one mini Brodie disk at the discharge area of 150. 【Device Overview】 ■ Hopper Diameter: 700Φ ■ Discharge Area Dimensions: 300×150 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.