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ミナギ

EstablishmentApril 26, 2006
capital1000Ten thousand
addressOsaka/Hirano-ku, Osaka-shi/1-6-17 Hirano Kita,
phone06-6777-2777
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last updated:May 18, 2022
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Brodisque Brodisque
Brodisque video Brodisque video
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Example (General Use) Example (General Use)
[Industry-Specific Improvement Cases] Food, Pharmaceuticals, Cosmetics [Industry-Specific Improvement Cases] Food, Pharmaceuticals, Cosmetics
Case studies of powder improvement in the steel and non-ferrous metal industries. Case studies of powder improvement in the steel and non-ferrous metal industries.
Case studies of powder particle improvement [Industry] Fertilizers and Feed Case studies of powder particle improvement [Industry] Fertilizers and Feed
Case studies on the improvement of powder particles [Industry] Environmental Recycling Case studies on the improvement of powder particles [Industry] Environmental Recycling
Case Study of Powder Improvement [Industry] Incineration Plant Case Study of Powder Improvement [Industry] Incineration Plant
Case studies on the improvement of powdery materials [Industry] Sludge and Dewatering Case studies on the improvement of powdery materials [Industry] Sludge and Dewatering
Case studies of powder improvement in the water treatment industry. Case studies of powder improvement in the water treatment industry.
Case studies of powder improvement [Industry] Resin Case studies of powder improvement [Industry] Resin
Improvement examples of powder materials [Industry] Chemistry Improvement examples of powder materials [Industry] Chemistry
Case

Case studies of powder improvement in the steel and non-ferrous metal industries.

Bridge Breaker "Brodisk" Implementation Examples ○ From small hoppers to large silos ○ For all types of hoppers and storage tanks! For all kinds of powders and granules!

0073 Preventing Zeolite Bridging

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. If you are having trouble with powder particles, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out through the link below.

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0072 Prevention of bridge formation in cedar wood powder

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impacts or vibrations, which prevents blockages from becoming severe. Additionally, it does not damage the tank. If you are facing issues with powdery materials, please consult us. 【Key Points of Our Equipment】 - The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out via the link below.

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0071 Scale-like fine powder rat hole prevention

This is an introduction to case studies of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impact or vibration, which prevents blockages from becoming severe. It also does not damage the tank. If you are having trouble with powdery materials, please consult us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. We have published numerous case studies on our website. You can check them out through the link below.

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Measures to address the poor discharge of waste plastic fuel.

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to be degassed due to impact or vibration, which prevents clogging. It also does not damage the tank. If you are struggling with powdery materials, please consult us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have many implementation examples posted on our website. You can check them out through the link below.

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Improvement of poor discharge of stone powder (filler)

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. If you are having trouble with powder particles, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out via the link below.

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0068 Toner Bridge Countermeasures

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. If you are having trouble with powder particles, please consult us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out through the link below.

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0067 Bridge Measures for Powder Coating Hopper

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to be degassed due to impact or vibration, which prevents strong blockage. It also does not damage the tank. If you are having trouble with powdery materials, please consult us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. You will understand once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out via the link below.

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0066 Bridge prevention for neutralizing agents (slaked lime) in acidic gas.

Introduction of case studies for the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. If you are having trouble with powder particles, please consult us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out via the link below.

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0065 Measures to Prevent Blockage of Hopper Bridge in Tube Conveyors

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents blockages from becoming severe. It also does not damage the tank. If you are having trouble with powder particles, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out via the link below.

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0064 Titanium dioxide and carbon black rat hole bridge measures

Introduction of case studies for the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. Additionally, it does not damage the tank. If you are having trouble with powder particles, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out via the link below.

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0063 Elimination of the bridge in ferrite cutting powder

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. If you are having trouble with powder particles, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published many implementation examples on our website. You can check them out via the link below.

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0062 Resolve the fertilizer silo bridge

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impacts or vibrations, which can lead to blockages. It also does not damage the tank. If you are having trouble with powdery materials, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have many implementation examples posted on our website. You can check them out via the link below.

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0061 Bridge measures for recycled plastic products

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impact or vibration, which prevents blockages from becoming severe. It also does not damage the tank. If you are struggling with powdery materials, please consult us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out through the link below.

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0060 Measures for the bridge of the hopper of the suction loader

This is an introduction to the implementation case of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. If you are having trouble with powder particles, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out through the link below.

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0059 Bridge for polymer coagulants, rat hole measures

This is an introduction to the implementation case of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impact or vibration, which can lead to increased blockage. Additionally, it does not damage the tank. If you are having issues with powdery materials, please consult with us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out via the link below.

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0058 Measures for Sodium Bicarbonate Bridge and Rat Hole in Incineration Equipment

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents blockages from becoming severe. Additionally, it does not damage the tank. If you are having issues with powder particles, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out through the link below.

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0057 Prevention of bridging in crushed PET bottle material

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents blockages from becoming severe. Additionally, it does not damage the tank. If you are struggling with powder particles, please consult us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out via the link below.

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0056 Extruder Raw Material Hopper Bridge Countermeasures - Crushing Material

Introduction of case studies for the bridge breaker "Brodisk."

Introducing the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impact or vibration, which prevents blockages from becoming severe. Additionally, it does not damage the tank. If you are struggling with powdery materials, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have many implementation examples posted on our website. You can check them out via the link below.

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0055 Crushing Device Bridge Prevention in Product Collection Bag Filter

This is an introduction to case studies of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. If you are having trouble with powdery materials, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out through the link below.

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0054 Casting Equipment Resin Hopper Bridge Prevention

Introducing case studies of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impact or vibration, which prevents blockages from becoming severe. It also does not damage the tank. If you are having trouble with powdery materials, please consult us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out via the link below.

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0053 Dust collector bridge measures, polycarbonate

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents blockages from becoming severe. Additionally, it does not damage the tank. If you are experiencing issues with powder particles, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out through the link below.

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0052 Bridge measures for sugar, hopper for confectionery manufacturing equipment.

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impact or vibration, which prevents blockages from becoming severe. It also does not damage the tank. If you are struggling with powdery materials, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out through the link below.

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0051 Silica fume, arching (bridging) measures inside the silo

This is an introduction to the case study of the bridge breaker "Brodisk."

Introducing the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents blockages from becoming severe. Additionally, it does not damage the tank. If you are facing issues with powder particles, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. We have published numerous case studies on our website. You can check them out via the link below.

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0094 Prevention of bridging in crushed wood biomass fuel

This is an introduction to a case study on preventing bridging in crushed wood biomass fuel.

We have numerous Bro Disks used for preventing bridging in material hoppers for wood biomass fuel. In the biomass sector, we also have a significant track record of usage in various types of powder, granule, and pellet tanks. When bridging occurs around receiving hoppers, storage silos, or conveying and weighing devices with these materials, the unique functionality and low-cost Bro Disk is the optimal solution. This will help gain understanding from stakeholders and related parties. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. If you are facing issues with powders and granules, please feel free to consult us. We have many case studies published on our website. You can check them out through the link below.

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0093 Bridge measures for powdered food ingredients

This is an introduction to examples of bridge measures implemented for powdered food ingredients.

To enhance the discharge effect of "dextrin" used in health foods and confectionery from silos, we have adopted the BroaDisk. Since the installation of the equipment, there have been no occurrences of bridging phenomena or other blockages, allowing for stable discharge. We have installed eight BroaDisks for a 1600φ silo. While it may seem like a somewhat high number, the BroaDisk is low-cost, making it easy to introduce multiple units. This enables even more stable discharge. Additionally, the operation does not activate all eight units simultaneously; instead, they are turned on sequentially at multiple locations, which limits air usage. We have published numerous case studies on our website. You can check them out via the link below.

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0092 Using nitrogen gas instead of air for bridge measures.

This is an introduction to a case study of implementing bridge measures using nitrogen gas instead of air.

To prevent oxidation of powder materials, nitrogen gas is supplied to the blow disk instead of compressed air, resolving the bridging phenomenon of the powder. Even when using inert gases such as nitrogen or argon, similar effects can be achieved as with air. Additionally, the use of inert gases poses no issues for the blow disk. Our blow disk and blow disk mini do not require a continuous flow of air or inert gases. Generally, a short burst of a few seconds (injection of air or inert gas along with vibration) is sufficient to achieve the desired effect. Therefore, the consumption of air or gas is limited, making the use of inert gases cost-effective in many cases. If you are facing issues with powders and granules, please feel free to consult us. We have published numerous case studies on our website, which can be accessed through the link below.

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0091 Powder particle tube conveyor, Transy hopper bridge

This is an introduction to the implementation case of measures against hopper bridge issues in powder and granular material tube conveyors.

We received an inquiry from a user of the flexible tube conveyor, Transy, regarding bridge issues. During the initial testing of this equipment, no specific measures were deemed necessary; however, there has been a recent change in the raw materials, leading to the occurrence of bridges above the screw in the transport hopper. Other bridge countermeasures (such as agitators) were also considered, but they opted for our low-cost bridge breaker, the "Brodisk," which is easy to install. Of course, the results have been excellent! After installation, the raw materials have been supplied to the screw steadily. The effects of aeration and vibration within the hopper are outstanding. Our bridge and rat hole countermeasure equipment can be easily installed on existing hoppers. Just drill a hole in the powder hopper! No welding work is required! If you are facing issues with powders and granules, please feel free to consult us. We have numerous case studies published on our website. You can check them out via the link below.

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0090 Extrusion molding machine solves the bridge in the quantitative feeder hopper.

This is an introduction to a case study on bridge prevention measures for the hopper of a volumetric feeder in an extrusion molding machine.

We installed a Brody Disk Mini in the upper hopper of the twin-screw feeder because the powdered mixing materials occasionally formed bridges. This prevented the occurrence of bridges and blockages, allowing for a smooth flow of powdered materials and stable continuous extrusion molding. Methods to prevent rat holes and arching phenomena in bulk materials include air aeration using air nozzles and impact methods using air knockers or electromagnetic knockers. However, our equipment enhances the fluidization of powdered materials through the following combined effects: - Air flows along the inner wall of the hopper from all around the rubber disk. - The rubber disk vibrates, transmitting that vibration to the bulk materials. While it is not guaranteed that this will work 100% for all materials and conditions, there have been many cases where it has provided a "one-shot solution" in situations that could not be resolved by other methods, and the cost is minimal. If you are facing issues with bulk materials, please consult us. We have published numerous case studies on our website, which you can check via the link below.

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0089 No power supply required, controlled by air-type controller.

This is an introduction to control examples using an air-operated controller. No power supply is needed.

The new product, an air-type controller, automatically controls the blow disk to prevent and resolve the bridging phenomenon and rat hole phenomenon of powders. The installation location this time was in a hazardous area and explosion-proof area, where the use of regular power supply was not possible. Therefore, we implemented automatic control using the "Air Type Controller C-AV1," which does not require a power supply. Of course, we were able to easily resolve any issues, just as in normal cases. [Key Points of This Equipment] - The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! - Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. We have published numerous examples on our company website. You can check them out via the link below.

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0088 Reduction of powder discharge time from the mixer

The discharge time of powdered materials after processing with the powder mixer has been significantly reduced.

Not only is it effective for measures against powder rat holes and powder clogging, but it is also very effective in reducing the time required for material discharge and powder supply from the powder hopper. At this facility, they initially tried using a standard air nozzle to blow compressed air, but it was not very effective. After gathering various information, they consulted with us. As a result, they have evaluated that we were able to achieve improvements that significantly exceeded their target time, and that the equipment costs were low, providing satisfactory cost-effectiveness. 【Key Points of Our Equipment】 ■ The elastic disc (silicone) is very important in terms of the risk of foreign matter contamination, so strength and durability are crucial. The silicone disc of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out through the link below.

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0087 Powder filling equipment Preventing bridging in mobile raw material hoppers

Hopper for powder filling equipment and auxiliary equipment. Measures have been implemented to address bridging in a mobile small raw material hopper equipped with casters.

Initially, in preparation for the bridge at the discharge section, two Bro-Disk Minis with a diameter of 50 mm were installed at the upper part of the discharge section (the area where the bridge was anticipated). However, when it actually operated, even though there was no clogging in that area, it became a rat hole state with holes only in that part, which led to your consultation. As a result of our consultation, since it was very fine powder and adhesion was also anticipated, we installed a slightly larger number of units as follows. ... Bro-Disk is an inexpensive device. Even if you install many of them, the cost-effectiveness is sufficient! Of course, it has started to operate well. Even if you have experience in bridge countermeasures, if you have any concerns or worries, please feel free to contact us. We believe we have many experiences we can share with you. This time, we submitted the mill sheet for the shaft part and the food sanitation law compliance certificate for the elastic disk. If you need these documents, we can prepare them immediately, so please feel free to request them. If you are struggling with powder and granular materials, please consult our company. We have published many implementation examples on our website. You can check them from the link below.

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0086 Eliminate the rat hole bridge of the toner receiving silo.

Ensure the fluidity of the toner and resolve/eliminate rat holes and bridges!

The toner, like other fine powders, has poor flowability, raising concerns about discharge issues from the storage tank. In this case, we ensured the flowability of the toner through aeration using a blow disk (injecting compressed air into the tank), resolving and eliminating rat holes and bridges. The order of operation for the blow disks is as follows: 1. The four on the bottom row 2. The four in the middle row 3. Four from the top row (half) 4. The remaining four from the top row It is effective to aerate sequentially starting from the bottom row. If you have any questions regarding installation positions, operating sequences, or anything else, please feel free to contact us. We can also provide information about our achievements and experiences. *We have published numerous case studies on our company website. You can check them via the link below.

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0085 Bridge measures for aggregates + cement + other additives

Ensure the fluidity of the toner and resolve/eliminate rat holes and bridges!

We solved discharge troubles (such as clogging and bridging) of aggregates, cement, and additives at a refractory and ceramic manufacturer using our unique bridge breaker, the Bro-Disk. Hopper diameter: 1200φ Considering the hopper size, it might have been sufficient to use four Bro-Disks, but in this case, due to the significant variation in specific gravity depending on the type of raw materials, and the presence of troublesome materials, we installed a total of eight Bro-Disks in two tiers. The result, of course, was that it functioned well with all types of raw materials! Our bridge breaker is widely used in the refractory and fine ceramics industries as well. Take the first step towards solving your troubles! We have many case studies published on our website. You can check them out via the link below.

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0084 For active pharmaceutical ingredient manufacturers as a bridge breaker.

Prevent the occurrence of bridging for both raw materials and ground products!

The pharmaceutical manufacturer has introduced the BroaDisk Mini to prevent bridging of powder materials. It is installed in the raw material supply hopper and the product receiving hopper within the clean room to prevent the occurrence of bridging in both raw materials and crushed products. This time, there were significant constraints on the air supply, but with the BroaDisk Mini, the air consumption is minimal! The elastic disk of the BroaDisk (standard model) complies with the Food Sanitation Act (Ministry of Health, Labour and Welfare Notification No. 201 of 2006). 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *We have published numerous case studies on our website. You can check them through the link below.

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0083 Measures to Prevent Hopper Blockage in Suction-Type Powder Conveying Devices

Solve powder blockage at the outlet of a suction-type powder transport hopper (size: 2S) with a Brody Disk Mini!

We are solving powder blockage at the outlet of an attractive powder transport device hopper (size: 2S) with a Brody Disk Mini. Indeed, when the outlet diameter is small, certain types of powders can block it quickly, but this can be easily prevented with the Brody Disk or Brody Disk Mini. In this case, since the outlet size is small at 2S and it needs to be installed near the outlet, we installed four mini types that can be mounted even with a small radius on the installation surface. Two were installed 100 mm above the hopper wall along the outlet, and another two were installed 100 mm above that (the upper two were mounted at a location rotated 90 degrees from the lower two). If you are having trouble with powders and granules, please consult us. We have many examples of implementations on our website. You can check them through the link below.

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0082 Measures to prevent clogging of phenolic resin powder

After implementation, there were no occurrences of the bridge phenomenon at all, and productivity improved!

To prevent clogging of fine powder (which has poor fluidity) of phenolic resin in a small hopper, we installed the BroaDisk Mini. Since its introduction, there have been no occurrences of bridging phenomena, and productivity has improved. BroaDisk Installation Position: → Two units are installed 300 mm above the hopper discharge section along the wall (total of two units with a 180-degree rotation). Our company provides guidance on installation positions based on our extensive experience. Additionally, since the BroaDisk is a mass-produced item, we can inform you of the price immediately. Please feel free to consult or inquire with us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *We have published numerous implementation examples on our website. You can check them via the link below.

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0081 Measures to prevent clogging in dental material hoppers

Prevention of clogging in highly moisture-absorbing powders!

Clogging of powder materials used in dentistry - solved with the Brody Disk Mini! While the Brody Disk would have been suitable in terms of hopper size, the outlet diameter is small at 38mm, so it was better to install the Brody Disk Mini in this area. It is a highly hygroscopic material, and previously, hitting it with a hammer had no effect at all, but with the Brody Disk Mini, clogging of the hygroscopic powder can now be prevented. It can be streamlined at a low cost! 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. If you are having trouble with powder materials, please consult us. We have many examples of implementation on our website. You can check them through the link below.

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0080 Talc and Mica Emission Troubleshooting Measures

To prevent clogging in the hopper receiving talc, mica, etc. from the Furecon!

Used for blockage prevention in hoppers receiving materials such as talc and mica from bulk bags. The measures for discharge troubles have been completed! Hopper diameter: 1400φ Hopper inclination: 60° Since we sometimes handle various raw materials, we have installed eight blow discs to ensure thoroughness. Blow discs are inexpensive equipment, so we can install many to eliminate any issues! For hoppers with a diameter of approximately 1400 to 2000φ, it is common to install a total of eight discs in two tiers of four each, as shown in the reference diagram below. This time, due to a high risk of blockage just above the discharge section, we installed two of the lower four discs at a position 150 mm lower. Since the installation of the blow discs, there have been no powder discharge troubles at all. If you are having issues with powders and granules, please consult us. We have published numerous case studies on our company website. You can check them via the link below.

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0079 Preventing bridges in the hopper of magnesium sulfate.

It is also possible to manufacture shafts made of resin!

This user has a significant track record of usage. For this occasion, they have chosen a highly reliable Brody disk for the new hopper they are manufacturing. (Hopper Overview) I.D. 700 Discharge Outlet Diameter: 100A JIS 5K Flange Material: SUS (Material Name) Magnesium Sulfate (Mounting Position) Three units positioned 250mm above the hopper wall along the discharge outlet, rotated 120 degrees apart. In addition to standard products, we also supply special specifications such as shaft material: SUS316L to this user. Furthermore, we can also manufacture resin shafts and other items, so please feel free to consult us. Our website features numerous examples of implementations. You can check them out via the link below.

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Countermeasures for the blockage of dust collection ash in the φ800 hopper.

It also helps prevent bridging and clogging in the hopper of the dust collection and mixing equipment!

Due to the inability to resolve issues with a striking type bridge breaker with an impact force of about 10 kg·m/s, the Broa Disk was adopted and the problem was solved. Overview of the target container: Diameter: 800φ Discharge outlet diameter: 6B Material: SS Hopper section inclination: approximately 70 degrees The Broa Disk can be easily installed by simply drilling a hole in the hopper. No reinforcement plates or welding of seats are required! 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. We have published numerous implementation examples on our website. You can check them via the link below.

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0077 No need for hopper repair costs! Rat hole prevention bridge prevention.

The blockage inside the hopper is resolved with the installation of the Brodisk.

The shock-type bridge prevention device was unable to resolve the clogging of iron oxide powder. Manual hammering during clogs caused damage to the hopper, resulting in repair costs. The installation of the blow disk resolved the clogging inside the hopper. Additionally, the blow disk does not damage the hopper, so there are no repair costs. This also leads to cost reduction! Hopper shape: Conical 1000φ Hopper discharge diameter: 150φ Blow disk installation position: Two units 200 mm above the discharge section, and two more units 200 mm above that, for a total of four units. The two units in the lower section are positioned 90° rotated from the two units in the upper section when viewed from directly above. Our website features numerous examples of implementations. You can check them out via the link below.

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0076 Solution to the bridging phenomenon of high moisture wood powder.

The bridging phenomenon in the wood powder feeding hopper has been solved with the bridge breaker "Brodisk"!

The bridging phenomenon in the wood powder feeding hopper has been resolved with the bridge breaker "Brodisk." Although the material had a high moisture content and strong adhesion, we were able to prevent troubles through the aeration and vibrator effects of the Brodisk. Hopper type: Hopper for feeding into a screw feeder Hopper capacity: Approximately 3 m³ Material: Wood powder Material size: Less than 3 mm Moisture content: 50% This method, which utilizes both aeration and vibration effects, is optimal for preventing and resolving the rat hole phenomenon or bridging phenomenon in bulk materials. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as well as strength and durability. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out through the link below.

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0075 Measures to Prevent Clogging of PET Bottle Crushing Material

Hitting with a stick and causing the hopper to become uneven or the welds to crack has also been eliminated!

The resin manufacturer was having trouble with blockages in PET bottle crushing materials. Using a ball-type vibrator was ineffective, and they were opening the hopper lid and poking it with a stick every time it got clogged. However, after installing the blow disk, they no longer experienced any issues. They also no longer had to poke it with a stick, which had previously caused the hopper to become uneven or the welds to crack due to impact. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. Our silicone disk is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out via the link below.

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0074 Powder measurement, bridge prevention for air transport hopper

Hitting with a stick and the hopper becoming uneven or the welds cracking due to impact have also been eliminated!

At a synthetic resin manufacturer, they are measuring powder using an air transport hopper, which also serves as a dust collector hopper. They experienced discharge issues with this hopper, and neither a knocker nor a vibrator was effective. Additionally, a wire mesh filter installed just above the discharge outlet was severely clogged, causing them trouble, which led them to consult us. They adopted the Brodydisk (installed in the regular hopper section) and the Brodydisk Mini (installed just above the discharge outlet), which resolved their issues. This user mentioned that, in addition to the current powder, they sometimes handle "very poorly flowing and highly adhesive troublesome fine powders," so they installed more Brodydisks than usual compared to typical cases. Since Brodydisks are inexpensive, installing multiple units does not impose a significant burden on the user. We have published numerous case studies on our website. You can check them out through the link below. Please feel free to contact us.

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0095 Measures for the discharge of crushed products with high moisture and oil content

Introduction of the case study for the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." [Details] Initially, we installed only a few in the hopper, and a space was created only near the locations where the Brodisk was installed. As a result, we increased the quantity, which allowed for stable discharge. With materials that had high moisture and oil content, which were not improved by other methods, we achieved sufficient results by closely installing the Brodisk, even with a gentle hopper incline. The Brodisk is low-cost, so even with many installations, the expenses are limited. [Key Points of This Equipment] - The elastic disk (silicone) is very important in terms of strength and durability, especially regarding the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out via the link below.

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    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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