ミナギ List of Products and Services

This is a project at a facility that manufactures resin containers. They consulted us about issues with bridging and clogging in the hopper due to the type of raw materials and grinding conditions, and they wanted to improve this. Reducing discharge time was also one of their goals. The hopper size is relatively large, and we recommended installing 12 standard-type blow discs, which they decided to implement. After the installation of this equipment, all material-related troubles have been resolved! 【Overview of Conditions】 ■ Hopper Overview - Square pyramid hopper 1900*1900 ■ Blow Disc Installation Overview - For one inclined surface: 1 unit on the lower level and 2 units on the upper level, totaling 3 units ⇒ Total of 12 units ■ Operating Method - A controller with 6 built-in solenoid valves sequentially turns on air for 2 blow discs at 6 locations. The order prioritizes the lower level. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

This is an inquiry from a trading company. "We received an inquiry stating that the buffing of the inner surface of the hopper and the vibrating bridge breaker are not solving the problem." The material is a secondary battery material, and the details are not disclosed. It was mentioned that the fluidity is quite poor, and we asked for the approximate dimensions of the hopper shape and provided guidance on the general installation location. We lent out product samples, which were confirmed and adopted by the end user. Later, when we inquired about the situation, we were informed that this issue was resolved quickly. This case involved the delivery of a special product that met the customer's requirements regarding the material. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

We have been adopted for a livestock feed plant. The materials mainly consist of ground wheat and corn, but the wheat flour is fine and has poor flowability, causing issues such as bridging and discharge problems. Previously, mechanical measures were implemented to address the bridging, but since the issues could not be resolved, our bridge breaker, which is expected to provide a combined effect of air injection and vibration, was introduced. After its installation, the problem has been resolved without any issues! 【Overview】 ■ Silo diameter: approximately 3000φ ■ Eight standard broad disks were installed, and a controller with four solenoid valves sequentially turns on two at a time. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

It has been adopted for the power generation plant at the cement factory. It seems that crushed wood chips are mixed as fuel, but the material was compacted in the wood chip hopper, causing a bridge to form. There was a request to experimentally try a blow disk in a part of the hopper, and after lending the blow disk for the user to confirm its effectiveness, it was quickly adopted. This user has also given high praise and has made repeat purchases. [Overview] ■ Material: Crushed wood chips (size: approximately 3mm, with a few around 10mm) ■ Hopper dimensions: 1500×2500 ■ Cutting: Via belt conveyor ■ Supply to the hopper: By shovel loader *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

This is a request from a powder handling equipment manufacturer. A bridging phenomenon occurred in the raw material feed hopper of the equipment delivered to the user, which was not initially anticipated. After installing a knocker, there was no improvement, and they inquired if there was anything that could be done. We proposed installing a total of four Brody disk standard types: one on each of the two sides and two on the remaining side with a relatively gentle slope, and they decided to implement this solution. As a result, the bridging issue was resolved easily without any particular troubles. 【Overview Conditions】 ■ Hopper Dimensions: 1500×800 ■ Discharge Port Dimensions: 125A ■ Material Name: Silica Powder ■ Average Particle Diameter: Approximately 300 microns ■ Bulk Density: About 0.25 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

• Other powder equipment

This is a case where we were consulted about whether we could improve the discharge issues from the gypsum board crushing product tank using a blow disk in a recycling material mixing facility. It seems that problems are particularly severe during the rainy season, and this equipment was installed before the rainy season. As a result, there were no troubles as in previous years, and the equipment operated smoothly during the rainy season. [Overview] ■ Hopper size: 1500×2500 ■ Discharge section: 300×1500, cut out by screw ■ Blow disk operation method: - The controller, which has 6 solenoid valves built in, sequentially turns on air for a total of 12 blow disks divided into 6 locations with 2 disks each. This equipment easily resolves bridging and clogging of bulk materials through air aeration inside the hopper and vibration of the silicone disk. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

We received an inquiry from an automotive parts manufacturer regarding carbon black (particle size 10-20μm) getting clogged in a small hopper using lab-scale equipment. The hopper diameter is 450mm, and the discharge port diameter is 50mm. We proposed installing a total of four Brody Disk Minis in two tiers, with two units each, and they were installed successfully. The results, of course, were excellent. Since carbon black is used in various applications, if you are experiencing similar bridging phenomena or clogging with similar materials, please consider our equipment for its functional and economical benefits. *For more details, please refer to the PDF materials or feel free to contact us. *We have published numerous case studies on our website. You can check them out via the link below.

• Other powder equipment

To prevent dust accumulation on the hopper wall of the dust collector, we have adopted our bridge breaker. The main feature of this device is the air discharge (air aeration) along the wall. This has resolved the customer's issue. 【Overview】 ■ Target material: Wood dust ■ Target equipment: Dust collector ■ Hopper dimensions: 2500×2500 ■ Discharge section: 200×200 ■ Installation quantity & operation method: 24 standard type blow discs (BD-15) installed, with 4 units sequentially turned on at 6 locations. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out through the link below.

• Other powder equipment

This is a project for a major chemical materials manufacturer. At the polyester resin manufacturing plant, there was a blockage of raw material powder and flakes in the raw material hopper, and we were consulted for a solution. We provided guidance on a standard model (Brodie Disk: BD-15) and its layout. However, since the discharge outlet was relatively small for the material properties, we recommended adding a Brodie Disk Mini nearby, leading to the implementation as shown. As a result, it has been operating well, of course. 【Overview】 ■ Hopper diameter: 1000φ ■ Discharge diameter: 100φ ■ Raw material: Powder + flakes (bulk density approximately 0.7) Since the installation location was classified as a Zone 2 hazardous area, we did not use standard controllers. Instead, under the customer's instructions, we used commercially available explosion-proof boxes and incorporated the equipment typically used with standard controllers inside them. (No explosion-proof certification) * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

• Other powder equipment

The "Brodisk" is a product that improves the flow of bulk materials in tanks through air injection and the vibration of a rubber disk. It can fluidize fine powders, highly adhesive powders, and powders with high moisture content. It is effective in preventing bridging, rat-holing, and clogging phenomena in tanks such as hoppers and silos. It can be used regardless of the tank's capacity and can be installed without welding. 【Features】 ■ Adheres closely to the inner surface of the tank when air is off ■ Made with a special silicone that has excellent durability ■ The rubber disk complies with food sanitation laws ■ Supports a maximum operating temperature of 200°C ■ Can be installed on curved surfaces *For more details, please contact us or refer to the PDF download below for "Flow Prevention Equipment for Bulk Materials: Introduction to Brodisk."

• Other powder equipment

The powder bridge prevention device "Blow Disk" improves the flow of powder and granules easily through air injection and the vibration of a rubber disk. Do you have any of these concerns? Powder is not coming out of the tank... the amount of powder coming out is small... the discharge amount is unstable... If you are struggling with powder blockages, please provide us with the tank drawing (a simple sketch is fine) and details of the contents (such as material name and particle size), and we can offer guidance based on our extensive past experience. Before incurring significant costs, please try the easy-to-install and economical "Blow Disk." 【Features】 ■ Improves the flow of powder at low cost using air injection and vibration. ■ Please let us know the hopper shape dimensions and contents. We will provide solutions based on past experiences. ■ We will present a collection of case studies on powder bridge countermeasures. *For more details, please contact us or download the PDF to view.

• others

Before incurring significant costs, please try the easy-to-install and low-cost "Brodisk"! The powder bridge prevention device "Brodisk" easily improves the flow of powders through air injection and the vibration of a rubber disk. If you provide us with a hopper diagram and details of the contents, we can also inform you of individual solutions. 【Examples of Applications】 ◆ Toner ◆ Secondary battery materials ◆ Fly ash ◆ Cement ◆ Quicklime ◆ Pharmaceuticals ◆ Food ◆ Recycled material powders ◆ Wood grinding materials ◆ Various plastic powders ◆ Resin pellets ◆ Fertilizers ◆ Feed ◆ Pigments ◆ Powder coatings ◆ Metal powders ◆ Polymer coagulants ◆ Biomass power generation ◆ Incineration equipment ◆ Casting equipment ◆ Dust collection devices ◆ Crushing equipment ◆ Measuring devices, etc. *For more details, please contact us or download and view the catalog.

• Other powder equipment

We received an inquiry from a device manufacturer. The elastomer powder was discharged from the hopper without any issues during testing, but we were consulted because a rat hole occurred during actual operation. It seemed that this customer had a good understanding of our equipment through our website and other resources. However, they expressed concerns based on their experience, so we lent them the necessary quantity of Brodie Disk Mini and conducted a test after discussing the details of the installation position. The results were favorable, and they proceeded to purchase the equipment. 【Overview】 ■ Diameter: 500φ ■ Discharge diameter: 80φ ■ Hopper incline: approximately 45° * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

• Other powder equipment

This is a bridge prevention solution for crushed film that has been pulverized into small pieces. Since it was a relatively small hopper, we were able to solve the customer's problem by installing a total of two standard Brody Disks (BD-15S-W type), one on each side. [Overview] ■ Hopper dimensions: 450×450 ■ Discharge section: 100×150 ■ Material: Fluff = film crushing product (1mm x 1mm or smaller) The "Brody Disk," a bridge breaker that uses air injection along the hopper walls and vibration from rubber disks, is an easy-to-install and low-cost device. In most cases, it has resolved bridging and rat holes more easily than the customer expected. Additionally, it is possible to try it out for free. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

• Other powder equipment

This is a case that we received contact about from a manufacturing plant for functional resin compounds. They consulted us because the hopper's slope was gentle, and the flowability of the powder material was poor, making it difficult to discharge smoothly. After installing our equipment, they were able to discharge stably. Even with a gentle hopper slope, the effects of our equipment's features (airation along the inner surface of the hopper) were highly appreciated by the customer. [Overview] ■ Hopper diameter: 600φ ■ Hopper slope: 45° ■ Discharge diameter: 150φ (gate valve) ■ Materials: A mixture of carbon black, PE powder, and others... (quite fine powder) * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous examples of implementations. You can check them from the link below.

• Other powder equipment

This is a project delivered to an electronic component manufacturer. Although it is a spray dryer processed product, there is a certain amount of moisture, which can cause bridging, so we adopted a blow disk. First, there were questions regarding heat resistance and contamination, and at the same time, the user expressed a desire to see the actual product, so we lent them the product. Later, we discussed the installation location and quantity, leading to the introduction of the equipment. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

Due to frequent bridging occurring in the sodium bicarbonate silo of the incineration facility plant, we have received inquiries about adopting this equipment in addition to jet blasters. Based on our extensive past experience, we provide customers with optimal installation examples and operational methods. Please feel free to contact us. 【Overview】 ■ Powder: Sodium bicarbonate (bulk density 0.7-0.8) ■ Application: Flue gas neutralization ■ Silo diameter: 1800φ ■ Outlet diameter: 400φ 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is highly superior in strength and durability. We believe you will understand once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

• Other powder equipment

We have adopted the "Brodisk" for bridge prevention in tanks that are moved with casters. The discharge outlet diameter is large, and the conditions are not bad, but it seems that bridges occasionally occurred. Since the installation of this equipment, it has been operating without any issues at all. 【Overview】 ■ Powder: Calcium Carbonate ■ Hopper Size: 500×500 (Discharge Part 290φ) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

• Other powder equipment

This is a case we consulted on regarding the occurrence of rat holes due to the type of zeolite products. Some products can be addressed with a knocker, but the rat hole phenomenon occurs depending on the product's particle size and moisture content. To solve this, we adopted air injection and vibration equipment. 【Hopper Overview】 ■ Air transport tank: (Diameter 2000φ, discharge section 250φ) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them via the link below.

• Other powder equipment

To facilitate the easy discharge of cellulose fibers from the hopper, our bridge breaker has been adopted at wastewater treatment plants. The material this time was cellulose, but it is also used in various fields as a bridge prevention solution for general polymer coagulants. If you are having trouble discharging materials from hoppers or silos, please feel free to consult us. 【Hopper Overview】 ■ Rounded Corner Hopper: Approximately 1200×1200 (Discharge section 400φ) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous examples of implementations. You can check them out via the link below.

• Other powder equipment

In the recycling-related processes of film manufacturing plants, the granules of crushed film (including fine powder) were experiencing discharge issues due to adhesion residues in the raw material hopper. The installation of this equipment has resolved the problems. 【Overview】 (Hopper) ○ Main body diameter: 1000φ ○ Discharge diameter: 100A (Granule size) ○ Approximately a few mm (Installation position, controller) ○ Refer to the schematic *Actual dimensions may vary slightly. (User equipment flow) ○ Crusher → Granulator → Pneumatic transport → [Discharge trouble at the raw material hopper] 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please contact us or download the catalog to view.

• Other powder equipment

Air transport → Dust collector hopper → Rotary valve → Vibrating sieve line To prevent the residue of resin materials in the dust collector hopper, we have installed our bridge breaker "Brodisk." This time, instead of the standard product, we have adopted an elastic disk made of EPDM. We offer free rentals of the "Brodisk." Of course, products made of EPDM are also available for rental. 【Overview】 ■ Plant: Powder coating equipment (specifically applied to the above location) ■ Hopper: Approximately 1200×1200 ■ Material: Epoxy resin *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous examples of implementations. You can check them out via the link below.

• Other powder equipment

The adoption of this equipment was implemented to address the issue of bridging in the hopper of the screw feeder. We have achieved rational improvements within a limited budget. The hopper of the screw feeder is equipped with a mixing agitator to prevent bridging, but before the introduction of this equipment, bridging frequently occurred between the screw and the agitator. At that time, personnel on-site had to insert a rod to break the bridge, but this hassle is no longer necessary. 【Overview】 ○ Industry: Glass manufacturer ○ Equipment: Iron oxide weighing device ○ Situation of bridging → It formed a tunnel shape at the screw of the cutting device, leading to unstable supply. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared.

• Other powder equipment

At the wastewater treatment plant, we received a consultation regarding dewatered sludge that was stagnant in the hopper. This sludge appears to be somewhat granular and fine, but it has a high moisture content of about 80%, making it a very challenging material. To be honest, what I can say is, "You really won't know until you try!" However, the customer decided to give it a try. As a result, the sludge began to flow down slowly, and the stagnation was resolved. 【Key Points of Our Equipment】 ■ The elastic disc (silicone) is very important in terms of the risk of foreign matter contamination, so strength and durability are crucial. The silicone disc in our equipment is exceptionally strong and durable. I believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out through the link below.

• Other powder equipment

To prevent adhesion in the vertical chute at the top of the rotary valve, a standard type of blow disk has been installed. This is a measure against adhesion caused by moisture. - Usage Conditions Powder Type: Micronized Coal Particle Size: Generally 3mm or less Conveying Amount: Several tons/hour Chute: 300□ [Notice] ~ For those with issues regarding powder and particle plants ~ Our bridge breakers for bulk materials are used in various industries for bridging in silo rat holes, hoppers, residuals in various storage tanks, and adhesion prevention, and we can share a wealth of past experiences! [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as strength and durability are crucial. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please contact us or download the catalog for more information.

• Other powder equipment

We received contact from a food company regarding the occurrence of rat holes from the rainy season to summer. It seems that there are usually no issues with just the air knocker, but during the humid season, rat holes frequently appear, so we installed our bridge breaker. Since it was a relatively small hopper (400φ), we installed two Brody Disk Minis in two tiers, for a total of four units, and the problem was easily resolved with intermittent air operation controlled by the controller. 【Overview】 ■ Hopper diameter: 400φ ■ Discharge diameter: 2S ■ Material: Bentonite *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which you can check via the link below.

• Other powder equipment

To prevent bridging in the hopper of a spring coil conveyor, the installation of a bridge breaker called "Brodisk" has been implemented. (Material Overview) Crab shell powder, chitosan powder Size: 2-3 mm Bulk density: 0.3 This example, along with many others, is used in various facilities to prevent clogging in the hoppers of spiral screw conveyors that rotate within tubes. We will provide the most suitable installation location based on the user's conditions. Please send us hopper diagrams and powder information via email or other means. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please contact us or download and view the catalog.

• Other powder equipment

At a plant for a certain processing facility, although the material has relatively low bridging properties, there is variation in the size of the pellets and they contain powder. Therefore, to avoid the risk of bridging, we have selected our bridge breaker during the planning stage. 【Overview】 ■ Material: Wood pellets 5φ, with size variation of 2-10mm (L), containing powder, with moisture + others ■ Hopper: Diameter 1800φ, discharge diameter 150A 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them via the link below.

• Other powder equipment

Due to the extremely poor fluidity of the material, titanium dioxide powder, we have adopted air injection and vibration measures for bridging issues. The hopper has a diameter of 800 mm and a discharge diameter of 200 mm. We installed four blow disks (model BD-20S-W) and used a controller (model C-SV4) with four built-in solenoid valves to inject air into each blow disk one by one with a time delay, thereby resolving the issue. The standard type of blow disk is "BD-15," but this time we have adopted the "BD-20," which has a larger air volume. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

At the manufacturing facility for impact cushioning materials 【The raw materials are a mixture of polypropylene (2-3mm) + corn starch (powder)】 We have resolved issues with poor discharge such as rat holes and blockages in the raw material hopper! This user had previously tried other equipment. However, due to the situations described below, they were unable to resolve the troubles, leading to the introduction of our bridge breaker for the first time. (Results with other powder discharge equipment) - Vibrator ⇒ PP and corn starch separate. - Knocker ⇒ Rat holes are not resolved. === Notice === If we can see a small sample of the powder and the hopper drawings, we can provide suitable installation positions and operating methods accordingly. *For more details, please contact us or download and view the catalog.

• Other powder equipment

We would like to introduce a case study on measures taken to address clogging in the raw material hopper of an extrusion molding machine. Clogging near the discharge area is considered a cause of malfunction, so we installed two Brody Disk Minis close to this area, and an additional two above them, for a total of four units. (The positions of the two units on the lower level and the two on the upper level were installed at a 90° rotation.) This resolved the issue. This product can be easily installed by simply making holes in the hopper. Additionally, the product cost is economical. 【Overview】 ■ Hopper - Shape: Conical - Diameter: 480φ - Discharge diameter: 100φ ■ Raw Material - Mixed pellets of paper and cornstarch *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

We would like to introduce a case where our equipment was adopted by a food company. After receiving a request from a customer who viewed our site for the loan of a Brody Disk and Brody Disk Mini, we conducted a phone consultation regarding the installation location and carried out a test. The results were favorable, and they decided to adopt the equipment as is. The key points were not only the effectiveness in eliminating bridging but also the ease of cleaning and sterilization, which was highly appreciated given that it was for a food factory. 【Overview】 ■ Installation target: 100L screw feeder hopper ■ Powder: Stabilizer powder * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them from the link below.

• Other powder equipment

There was a consultation from the factory representative regarding the nylon recycled material causing a bridge in the material hopper at the resin molding factory. The bridge phenomenon was easily resolved by installing a mini type. (Overview of installation conditions) - Peripheral devices of the resin molding machine. - Bridge prevention measures for the hopper of the air conveyor and the hopper of the crusher. - Hopper sizes: 150 mm diameter, 250 mm diameter - Material conditions: Nylon, 2 mm - Number of blow disks to be installed: - 150 mm hopper: 1 mini blow disk - 250 mm hopper: 2 mini blow disks (Other notices) The blow disk can be easily installed by simply making a hole in the hopper. No welding is required. *For more details, please contact us or download the catalog to view.

• Other powder equipment

For the bridge prevention of polyethylene crushed products, we have adopted our blow disc with vibration and air injection. Previously, the personnel on-site dealt with the issue through hammering, which frequently caused problems, leading to the installation of the blow disc. We received a call from the on-site personnel expressing a desire to first confirm the actual product, so we sent the product (on loan) for their satisfaction before implementation. Of course, the bridge issue was resolved, and they were pleased. [Overview] ■ Hopper: Diameter 2000φ, discharge section 300φ ■ Material: Polyethylene crushed products, including chip-shaped and fine materials *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

In wastewater treatment facilities, the introduction of our equipment, the Rat Hole & Bridge Breaker, has been implemented to promote the discharge of dried sludge from silos. The installation location image of this equipment may differ slightly from the actual setup, so please contact our sales engineering department for more details. The Broady Disk can be installed in various powder storage tanks, from small hoppers to large silos, and it is also economically priced. Feel free to reach out to us. Additionally, we can lend the Broady Disk to customers without any cost to them! 【Usage Conditions】 ○ Powder Name: Sludge Carbonization ○ Powder Size: Approximately 2-3 mm, including fines ○ Moisture Content: About 10% moisture ○ Silo Diameter: 1400φ ○ Hopper Inclination: Approximately 70° ○ Discharge Outlet Size: 200A ○ Discharge Device: Rotary Valve *For more details, please contact us or download and view the catalog.

• Other powder equipment

In the supply hopper, the phenomenon of arching (bridging) occurred due to the balance of powder pressure. The customer initially installed multiple air knockers, but that did not resolve the issue, leading to their consultation. Since it is a square hopper, by simply installing two blow discs, one on each side, and with a minimal air ON time, the arching was eliminated. The greatest feature of the blow disc is that it injects air along the inner wall of the hopper. The powder pressure causes the powder to be pressed against the inner wall of the hopper, increasing the friction between the particles and the wall, which leads to the arching phenomenon; however, our product is very effective in addressing this issue. [Overview] ■ Hopper: 500×500, hopper for feeder ■ Powder: graphite, fine powder *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

A bridge occurred due to the new resin material that was decided to be used at the domestic factory of a sports equipment manufacturer, and a bridge breaker was introduced as a countermeasure. In this case, after reviewing the hopper diagram when consulted, we provided guidance on model selection and recommended installation positions, and the introduction followed after lending the relevant model. Additionally, the problem has been resolved within a limited budget. The blow disk is low-cost and has the potential to be applied in various situations. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *For more details, please contact us or download the catalog to view.

• Other powder equipment

This is a case from a customer who installed a knocker because PET bottle crushed flakes were not falling from the hopper. The customer consulted us, stating that the hopper's incline was gentle at 40-50°, and the knocker was not effective. They requested to check both the Brodisk and Brodisk Mini, and we sent both (loaning the actual products). As a result, two Brodisks were installed. The Brodisk is used to improve the flow of various powder and granular materials, from poorly flowing ultra-fine powders to pellets and flakes, in rat holes and shelf suspensions. 【Hopper Overview】 Size: 400*500 Discharge section: 200*60 【Product】 PET crushed product, flake form, approximately a few mm *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

At the feed factory, due to the issue of "flake feed getting stuck in the sampling short from the silo," we decided to install a Brody Disk Mini. [Installation chute overview: vertical 300φ × 100φ] In this case, the customer requested to confirm the effectiveness before purchasing, so we lent them our product, and after actual installation and operation verification, they made the purchase. In this case, while the customer has the effort of installation, at least the risk regarding product costs can be avoided. If you are interested, please feel free to request a product loan. In addition to lending products, we also provide guidance on suitable installation locations and quantities based on customer conditions. Please provide product samples and hopper drawings, and we will respond as quickly as possible. *For more details, please download the catalog or contact us. *Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents blockages from becoming stronger. Additionally, it does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as its strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *We have many implementation examples posted on our website. You can check them from the link below.

• Other powder equipment

This is an introduction to the case study of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *We have many case studies published on our website. You can check them out via the link below.

• Other powder equipment

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impacts or vibrations, preventing strong blockages. Additionally, it does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *We have published numerous case studies on our website. You can check them via the link below.

• Other powder equipment

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents strong blockages. Additionally, it does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *We have published numerous case studies on our website. You can check them from the link below.

• Other powder equipment

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impacts or vibrations, which prevents blockages from becoming stronger. Additionally, it does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as its strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *We have many implementation examples posted on our website. You can check them through the link below.

• Other powder equipment

We received a request from a manufacturer of crushers. They were using an agitator and a vibrator for bridge prevention in the matcha hopper, but the agitator was not very effective, and the vibrator caused cracks in the hopper, leading to their consultation. After installing the Broady Disk, they have been pleased as there have been no more troubles. The elastic disk (special silicone) used in the Broady Disk complies with food sanitation laws. While it is made of rubber and cannot be used permanently (regular replacement is necessary), it has been adopted in various food powder factories. We can also provide documentation regarding compliance with food sanitation laws. If you are facing issues with blockages, bridging phenomena, or rat holes in bulk materials, please feel free to contact us. We believe our extensive past experience can be of help to your company. *For more details, please contact us or download the catalog. *Our website features numerous case studies, which you can check via the link below.

• Other powder equipment