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In transferring production overseas, we have adopted this equipment to ensure thoroughness in our production facilities. It has been reported that issues frequently arise with vibrators alone in domestic equipment under the same conditions, which has led to this adoption. This time, based on your experience using our equipment, you have decided to adopt it immediately. Additionally, we offer a loan of the Brod disk, allowing you to verify its effectiveness. 【Overview】 ■ Target material: Foundry sand (moisture 3%, specific gravity 1.3) ■ Hopper size: Approximately 1000×2000 ■ Other equipment: Used in conjunction with a vibrator ■ Destination: Southeast Asia *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them via the link below.

• Other powder equipment

We have installed a blow disk at the plant of a business that mainly manufactures resin mixed products using incineration fly ash and other materials. The materials in question are mixtures such as magnesium hydroxide, titanium oxide, and antistatic agents. After the installation of this equipment, the crosslinking phenomenon no longer occurs, allowing for stable and precise feeding from the hopper via a screw. 【Overview】 ■ Hopper approximate dimensions: 500×500 (bottom 500×100) ■ Blow disk installation status: - One standard blow disk (BD-15) installed on each of the two opposing sides ■ Main standard products: BD-15S-B / BD-15S-W * The difference between the two models is the color of the elastic disk (silicone disk), which is either blue or white. There is no performance difference. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

The equipment was installed to prevent bridging of red iron oxide in the hopper of the screw feeder. Since the particle size of the material is quite fine and its fluidity is very poor, we recommended the "BD-20 type" with a higher air volume instead of the standard "BD-15 type." (Blow disk specification) The blow disk is an economical device, so even if many are installed, the cost remains limited. Our company provides advice on layout planning, so please feel free to consult us. 【Usage Conditions】 ■ Hopper Size: 1500 (screw direction) × 1000 ■ Material ・ Name: Iron oxide ・ Particle size: Approximately 1μm ・ Bulk density: 0.45 ■ Arrangement and Quantity of Blow Disks ・ Installed on two surfaces parallel to the screw ・ Three units on the lower level and two units on the upper level per side, divided into two tiers ・ A total of 10 units installed ■ Control Method ・ Based on the screw, two opposing blow disks are sequentially turned on with air in a time-lagged manner * For more details, please refer to the PDF materials or feel free to contact us. * Our website has many implementation examples available. You can check them via the link below.

• Other powder equipment

This equipment has been adopted for bridge measures in the packer scale hopper. The target material is a chemical, and since I wanted to confirm its properties, I requested a sample to be sent. Upon inspection, it appeared to be a troublesome type similar to titanium dioxide, but the customer viewed our equipment and decided to adopt it. We have numerous achievements even with general TiO2-like fine powders that have poor flowability and high adhesion. If you consult us regarding model selection or layout, we will provide suggestions tailored to your case. [Overview] ■ Hopper Inclination: <60 degrees *For more details, please refer to the PDF materials or feel free to contact us. *We have many implementation examples on our website. You can check them from the link below.

• Other powder equipment

To the facilities manufacturing functional resin products, we would like to introduce a case where our blow discs were supplied. From the user, we received an inquiry stating, "Chips of about 1-2mm are clogging at the hopper discharge section, so we installed a nozzle nearby for air aeration, but it hasn't resolved the issue." Since the material has relatively good flowability, we resolved the clogging by installing three standard blow discs 250mm above the hopper wall from the discharge section. Most cases we consult on involve materials with relatively poor flowability. Therefore, in the case of a hopper with a diameter of about 1200mm, it is common to install four or more blow discs, but in this instance, three installations worked effectively. 【Hopper Conditions】 ■ Diameter: 1200mm ■ Discharge Diameter: 125A *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples. You can check them through the link below.

• Other powder equipment

This is an example of a consultation from a manufacturing representative of an industrial materials manufacturer regarding the bridging phenomenon of the material "needle-like crystalline powder" in a hopper, and the inability to eliminate residuals at the four corners. This material is a new type, and it seems that existing bridging countermeasure equipment (such as knockers) did not work well. After receiving and reviewing the material sample and hopper drawings, I recommended the selection and arrangement of the blow disks and suggested conducting tests. Immediately, manual air control was tested, and good results were confirmed, leading to the implementation of automatic control through the introduction of a controller. [Overview of Usage Conditions] <Hopper Overview> ■ Dimensions: 1100×1100 <Blow Disk Arrangement and Operation> One blow disk is installed approximately 250 mm from the discharge section on each side, and another one is installed approximately 400 mm above this (closer to the corners). A total of eight blow disks are used, with four solenoid valves operating two disks each in sequence for aeration. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

• Other powder equipment

This is a project delivered to a measurement system manufacturer. We received contact regarding an issue where a bridge was occurring during operation with the user's presence after the system was completed. In addition to the originally anticipated powder and granules, it was reported that several other materials were added, and bridges were occurring in these cases. Since they requested to conduct a test, we provided guidance on the arrangement and model of the equipment based on our experience and lent them the necessary quantity. The test results were favorable for all materials, leading to their adoption. [Overview of Usage Conditions] ■ Hopper Diameter: 380φ ■ Discharge Diameter: 50φ ■ Target Material Particle Size: Fine powder to 200μm ■ Target Material Apparent Specific Gravity: 1-1.5 ■ Target Material Angle of Repose: 50° *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

The "Brodisk" is a product that improves the flow of bulk materials in tanks through air injection and the vibration of rubber disks. It can fluidize fine powders, highly adhesive powders, and powders with high moisture content. It is effective in preventing bridging, rat-holing, and clogging phenomena in tanks such as hoppers and silos. It can be used regardless of the size of the capacity and can be installed without welding. 【Features】 ■ Adheres to the inner surface of the tank when the air is off ■ Made with a special silicone that offers excellent durability ■ The rubber disk complies with food sanitation laws ■ Supports a maximum operating temperature of 200°C ■ Can be mounted on curved surfaces *For more details, please contact us or refer to the PDF download below, "Flow Prevention Equipment for Bulk Materials: Introduction to Brodisk."

• Other environmental equipment
• Other powder equipment

- No welding required, easy to install. - Made with a special silicone that offers excellent durability. - Supports a maximum temperature of 200°C. - Can be installed on curved surfaces. - Cost-effective with low pricing. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign substance contamination. The silicone disk of this device excels in strength and durability. Once you use it, you'll understand! ■ Control (how to aerate?) is crucial! We provide guidance on what to do. A dedicated controller is also available.

• Other machine elements

The "Brodisk" is a product that improves the flow of bulk materials in tanks through air injection and the vibration of a rubber disk. It can fluidize fine powders, highly adhesive powders, and powders with high moisture content. It is effective in preventing bridging, rat-holing, and clogging phenomena in tanks such as hoppers and silos. It can be used regardless of capacity and can be installed without welding. 【Features】 ■ Adheres closely to the inner surface of the tank when air is off ■ Made with a special silicone that offers excellent durability ■ The rubber disk complies with food sanitation laws ■ Supports a maximum operating temperature of 200°C ■ Can be installed on curved surfaces *For more details, please contact us or refer to the PDF download below, "Flow Prevention Equipment for Bulk Materials: Introduction to Brodisk."

• Other powder equipment

This is an order received from a business that manufactures hoppers and transport equipment, as specified by the end user (pharmaceutical manufacturer). The business was concerned about bridging during the hopper design due to the very poor flowability of the material (which resembles potato starch and has strong adhesion). Upon consulting with the user, it was decided to install this equipment effectively, as the user had already had experience using a BroaDisk. 【Overview of Usage Conditions】 ■ Hopper dimensions: 400×700 ■ BroaDisk arrangement: 2 BroaDisk Minis on the lower level, 2 BroaDisks on the upper level ■ Operating method (sequence): 1) Turn on both BroaDisk Minis on the lower level simultaneously 2) Turn on one BroaDisk on the upper level 3) Turn on the remaining BroaDisk on the upper level * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

• Other powder equipment

The equipment was adopted for bridge prevention in the lime silo for hazardous gas countermeasures at an industrial waste incineration facility. We have a significant track record in such applications. In one case, the customer was using a different method of aeration in the lime silo, but the bridging could not be completely resolved, and the lime had clumped together, possibly due to moisture in the air. Therefore, our equipment was introduced. Initially, there was a risk regarding how much resistance the elastic disk of the blow disk would have against the clumps. However, the elastic disk of our equipment has excellent strength and aging resistance, and its thickness is sufficient, allowing for long-term use without any particular issues after installation. 【Silo Conditions】 ■ Diameter: 2000φ ■ Discharge Diameter: 350φ ■ Taper Section: 1600H *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which can be accessed through the link below.

• Other powder equipment

This is an example of our bridge breaker being introduced at a recycling plant due to frequent discharge troubles in the weighing tank during the summer. It seems that the flowability of the materials being accepted varies from day to day, and particularly, troubles occur from the rainy season to summer. Many of the troubles faced by this customer were due to material remaining on one side of the hopper, but in this case, since it was a square hopper, the issue was resolved by installing blow disks on the three sides where the material was remaining. 【Overview of Usage】 ■ Hopper dimensions: 800×800 ■ Discharge: 250A butterfly valve ■ Equipment name: Recycling plant (related to gypsum) *For more details, please refer to the PDF document or feel free to contact us. *Our website features many examples of implementations. You can check them via the link below.

• Other powder equipment

This is an introduction to a case where "Brodisk" was adopted to improve the state of funnel flow in the hopper for a material that adsorbs and immobilizes heavy metals in fly ash. In the user's factory, this agent is being air transported, but they consulted us because funnel flow and rat holes occurred in the dust collector hopper, preventing discharge through the rotary valve. After reviewing the drawings around the dust collector and the material samples, we informed them of the necessary quantity and layout plan for the equipment, leading to immediate implementation. After installation, the discharge troubles have been resolved. 【Overview of Usage Conditions】 ■ Hopper Diameter: 1000Φ ■ Discharge Diameter: 200A ■ Material Name: Ash Knight *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

This is an introduction to a case where "Brody Disk" was adopted in a wood biomass power generation plant. It addresses the bridging issue in the cyclone lower hopper of the fuel air transport system. After installing this equipment, bridging no longer occurred, and we received positive feedback from the customer regarding the improved operation. 【Overview of Operating Conditions】 ■ Hopper Diameter: 1400φ ■ Outlet Diameter: 250A ■ Material: Wood biomass fuel (fluffy, less than 10mm) ■ Configuration: 4 units installed in 2 layers in the above hopper (total of 8 units) ■ Operation: Air ON in a staggered manner, 2 units at a time at 4 locations * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples. You can check them through the link below.

• Other powder equipment

This is an introduction to a case where a "Brodie Disk" was adopted for preventing bridging in the powder coagulant supply system at the leachate treatment facility. Initially, it seems that bridging was not anticipated, but the fluidity of the product was worse than expected, leading to discharge issues during trial operation. They contacted us for a solution. The reason for adoption was that it could be "easily implemented immediately and sufficient effectiveness was expected." After the introduction, this issue was resolved at once. [Overview of Usage Conditions] ■ Hopper: 400φ ■ Target Material: Coagulant (Apparent Specific Gravity: Approximately 1) This is not a typical polymer coagulant. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

This is an introduction to a case where a milling company adopted the "Brodisk." They are using a screw feeder to dispense bran in a controlled manner from the hopper. There is a stirring blade inside the hopper, but they inquired about how to address the residual material in areas that the blade cannot reach. There are various types of bran, but they are generally very troublesome. Therefore, we recommended a free trial and provided advice on the layout at the same time. The trial results were favorable, and they decided to implement it. 【Overview of Usage Conditions】 ■ Hopper: 500×500 With agitator Discharge via screw feeder ■ Material: Bran (outer skin of wheat) ■ Layout Overview: One unit on each of the two inclined surfaces, totaling two units *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

This is an introduction to a case where a "Blow Disc" was adopted for bridge prevention in a resin powder silo with a capacity of 10m³. In this user's case, before the introduction of this equipment, the air knocker could not resolve the bridging issue, and every time there was a problem, manual hammering was performed from outside the silo. After the introduction of the Blow Disc, all discharge troubles have been eliminated, and damage to the silo walls has also been avoided. 【Overview of Usage Conditions】 ■ Silo Volume: Approximately 10m³ ■ Discharge Diameter: 150φ ■ Discharge Method: Suction Type ■ Silo Pressure: -2000mmAq ■ Powder Type: Resin Powder ■ Powder Size: Approximately 300μm on average ■ Powder Specific Gravity: About 0.5 *For more details, please refer to the PDF document or feel free to contact us. *Our website contains numerous implementation examples. You can check them from the link below.

• Other powder equipment

The introduction of this bridge prevention device has been implemented in the hopper section of the storage silo for powdered activated carbon. There is a vibrating discharge device at the bottom of the silo, and it is installed in the hopper section above it. Eight standard blow discs are installed, and the controller, which contains four solenoid valves, sequentially turns on the air in four locations, dividing the blow discs into pairs. The blow discs intermittently flow air along the inner surface of the silo. This air aeration, along with the vibrations generated by the silicone discs, ensures a reliable flow of the powder. It is possible to easily resolve issues related to the rat hole phenomenon and discharge failures caused by bridging in the powder. 【Overview】 ○ Silo diameter: 3000φ ○ Discharge rate: approximately 5 m³/hr ○ Chemical name, etc.: powdered activated carbon (moisture content below 5%, apparent specific gravity of about 0.2) *For more details, please contact us or download the catalog to view.

• Other powder equipment

This is an introduction to a case where the "Brodie Disk" was adopted for a pharmaceutical manufacturer's crusher hopper. We have received the hopper drawings and powder characteristics, and based on this, we provide advice on the installation position. Our company offers guidance on models and configurations tailored to the user's conditions. Since this case involves pharmaceuticals, we have changed the material of the metal parts of the equipment to the specified ones. Although this is a different case, we also have custom specifications of the Brodie Disk that are often adopted in the pharmaceutical field. 【Overview of Usage Conditions】 ■ Hopper Dimensions: 350×700 ■ Discharge Section Dimensions: 150×150 ■ Powder Type: Pharmaceutical Raw Material ■ Powder Particle Size: Approximately 200μm (50% diameter) ■ Powder Angle of Repose: Approximately 45° *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous examples of implementations. You can check them from the link below.

• Other powder equipment

This is a bridge prevention measure for cement and aggregates. Originally, it was implemented to prevent bridging caused by vibrations (which occasionally led to discharge troubles), but since the introduction of the blow disk a few years ago, discharge troubles have become nonexistent, so we continue to use this equipment. This time, blow disks have been installed in three hoppers. The blow disk releases air along the inner wall of the hopper while simultaneously vibrating a silicone disk. These actions allow the powder inside the hopper to easily fluidize, effectively resolving rat holes and bridging issues. This equipment is highly effective, easy to install, and economical! We encourage you to give it a try. 【Hopper Overview】 - Hopper diameter: 900φ, discharge diameter: 150φ, number of hoppers: 3 *For more details, please contact us or download the catalog to view.

• Other powder equipment

This is a delivery record to a facility primarily manufacturing carbon products. The target material is carbon powder with a high pitch component and poor fluidity. It is quite a troublesome type of material, but based on our past experience, we provided advice on the layout plan for the blow discs, and it was implemented immediately. The results were as expected and good! The customer highly evaluated us by saying, "There are many types of raw materials, but if this material works, it will be easy to prevent bridge and rat holes with other materials as well." 【Overview】 ■ Target material: Carbon powder (high pitch component) ■ Hopper dimensions: 1500×1500 (discharge section: 150A) ■ Blow disc arrangement: 1 unit on the lower level and 2 units on the upper level per side, totaling 12 units ■ Blow disc operation sequence: Controlled by a controller with 6 solenoid valves, the lower units are turned on in pairs sequentially. *For more details, please refer to the PDF document or feel free to contact us. *Our website has many implementation examples available. You can check them through the link below.

• Other powder equipment

The high moisture content of the granulated material caused bridging at the hopper outlet, but the installation of the Brody Disk and Brody Disk Mini resolved the issue. Initially, you were using an overseas vibrator (air ball type), which was effective but occasionally caused bridging, leading you to contact us. 【Overview】 (Usage Conditions) ○ About the Hopper → Top: 800φ, Outlet: 80φ, Angle of repose: approximately 60° ○ Raw Material → Particle size: approximately 5φ, Moisture content: over 20% ○ Installation Position and Model → The risk of blockage is highest just above the outlet, so two Brody Disk Minis were installed in this location (75mm above the hopper wall from the outlet). → Due to the hopper's radius in this location, a Brody Disk cannot be installed; only Brody Disk Minis can be used. → It is preferable to install close to the outlet, so Brody Disk Minis were chosen. → Two Brody Disks were installed approximately 150mm above the Brody Disk Minis along the hopper wall. *For more details, please contact us or download the catalog to view.

• Other powder equipment

This is a case from a business that manufactures sintered products. The hopper has a relatively gentle slope, and there were difficulties with outflow due to the small diameter of the discharge outlet. Since they expressed a desire to see the actual product first, we provided samples along with our advice. The selected model, "Blow Disk Mini," consumes less air, allowing us to control all units simultaneously with a single built-in solenoid valve in the controller for air ON/OFF. 【Overview】 ■ Powder type: Zinc stearate ■ Hopper ・ Diameter: 400φ ・ Discharge outlet diameter: 50φ ・ Hopper slope: Over 50° ■ Blow Disk model, arrangement, quantity ・ 4 units of Blow Disk Mini (BD-08S-B) installed in pairs at different heights * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous examples of implementations. You can check them through the link below.

• Other powder equipment

To prevent bridging of fibrous powder materials in the screw feeder hopper, we have decided to install this bridge breaker. The bridge breaker features a rubber disk that is normally (when air is OFF) in close contact with the inner wall of the hopper, but when air is ON, this rubber disk slightly lifts away from the inner wall, allowing air to be injected through the gap. Simultaneously, the elastic disk vibrates, and through these actions, we were able to easily resolve the bridging of the materials. 【Overview】 (Mounting Location) - Powder hoppers in manufacturing plants for ceramics, tiles, etc. (Hopper Overview) - Dimensions: 800×1400, two sides inclined at 1400 width, with the 800 width side vertical and a screw feeder at the bottom. (Mounting Location and Number of Installations) - A total of 6 units, 3 on each 1400 width side: all at the same height. (Controller and Operating Sequence) - A controller with 4 built-in solenoid valves is used: 4 output air lines. - 2 blow disks are installed for each output air line, with 2 blow disks sequentially turned ON at 3 locations. *For more details, please contact us or download the catalog for further information.

• Other powder equipment

This is an introduction to a case where the "Blow Disc" was adopted for aeration to promote the emission of chlorine dust in a silo. The model used this time is the BD-25 type, which is for use with a Roots blower, rather than the standard BD-15 Blow Disc for compressed air. The "Blow Disc" is available in a type that can be used not only with compressor air but also with a Roots blower. 【Overview】 ■ User Industry: Cement ■ Target Material: Chlorine Dust ■ Silo Diameter: 3000φ ■ Blow Disc Overview ・ Model: BD-25S-B (for Roots Blower) ・ Quantity and Installation Situation: 16 units... installed in 4 on the lower level, 4 on the middle level, and 8 on the upper level. * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

In the engineering plastic manufacturing factory, we were able to achieve our goal of promoting the discharge of ultra-high molecular weight polyethylene raw materials from a small hopper by installing this equipment (mini type). I believe there is a very high possibility of solving powder blockages and rat holes in various factories! Please feel free to consult our sales engineering representative. 【Flow until introduction】 ○ Gather information on our website ○ Inquiries ○ Review hopper drawings and powder samples ○ Guidance on model and installation location ○ Free loan ○ Test usage ○ Introduction 【Key points of this equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. I believe you will understand once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please contact us or download and view the catalog.

• Other powder equipment

This is a project from the engineering department of a chemical company. They are loading products from a bulk bag into a hopper, but the discharge from the hopper is unstable... It has become a rat hole, and they have tried using air knockers and vibrators, but with no effect... They mentioned that they usually tap it down with a bar. We proposed a solution using a controller with four solenoid valves, sequentially turning on the air to two blow discs at four locations. They decided to implement the "blow discs," and the results were as expected, very good. [Overview] ■ Material: Aluminum hydroxide powder ■ Hopper diameter: 1300φ ■ Discharge diameter: 150A * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

We implemented measures for bridging and rat holes for slaked lime in a poor fluidity state before the drying process. This was delivered to the user through a powder system manufacturer. Originally, it was planned to use an air knocker, but at the request of the user, who manufactures a wide range of lime-related products, our bridging and rat hole countermeasure equipment was adopted. This equipment is used in many facilities for lime, calcium carbonate, and more. If you can provide details about the type and characteristics of the powder, as well as silo dimensions, we can inform you of the optimal conditions for installation location and model. Please contact our sales engineering department. 【Overview】 ○ Material: Slaked lime ○ Moisture content: Approximately 10 percent ○ Hopper diameter: 2000 mm ○ Discharge outlet diameter: 250 mm *For more details, please contact us or download the catalog to view.

• Other powder equipment

This is a case that was consulted by a representative from a resin product manufacturing facility, where the "Blow Disk" was introduced. They had been experiencing clogging issues in the screw discharge hopper for PET crushed material. Hitting the hopper did not help, and they reached out to try this equipment. After providing the material overview and hopper drawings, we offered advice on the installation position and lent them the product. With the air injection and vibration from this equipment, the test results were favorable. They decided to proceed with the installation. 【Overview】 ■ Hopper Size: 1200×1200 ■ Hopper Capacity: 2m3 ■ Discharge: Screw Feeder ■ Material: PET crushed material ■ Material Size: 10mm or smaller ■ Blow Disk Installation Position: 4 units on each of the two inclined surfaces * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

• Other powder equipment

At the resin raw material manufacturing company, to promote discharge from the bunker, a "blow disk" was adopted near the discharge outlet located at the bottom of the silo (conical part, midway). This time, we were consulted about installing this equipment in the area opposite the discharge outlet, as the powder there was not moving and was piling up like a mountain, in order to effectively utilize the bunker’s volume. We communicated that completely eliminating the pile was difficult and presented a proposal for installation. It was later decided to implement the solution, and the results have improved to a level acceptable to the customer. [Overview] ■ Material: Resin powder (prone to clumping) ■ Bunker capacity: 200m3 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them via the link below.

• Other powder equipment

We delivered a "Brodisk" to a concrete block manufacturing plant to address the blockage in the turn chute for aggregates. Initially, we lent the necessary number of units for them to try out. They quickly installed the equipment, confirmed its effectiveness, and decided to adopt it. Later, after some time, they introduced a controller for automation. 【Details】 - Installed in the turn chute of the concrete block manufacturing plant - Lent the necessary number of units, confirmed effectiveness, and adopted the equipment - Introduced a controller for automation *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

A plant engineering company contacted us during planning, anticipating a bridge in the resin grinding waste storage hopper. They requested a loan of the "Brodisk," which we promptly sent. Subsequently, they tested it and decided to adopt it for their new plant. 【Overview】 ■ Hopper dimensions: 2000×2000 ■ Discharge section dimensions: 500×500 ■ Target material: Resin film grinding waste (a few mm) and others 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as strength and durability are crucial. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what to do. We also have a dedicated controller prepared. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

This is an introduction to a case where the problems of a chemical manufacturer were solved by the introduction of "Brodisk." The material in question is polyethylene oxide. The particle size is quite coarse, but the flowability is not good at all, and it solidifies when squeezed by hand. The hopper size is approximately 1600mm in diameter, and by installing four standard-type "Brodisk" units in two tiers, the bridging phenomenon was eliminated. 【Overview】 ■Material - Particle size: 50μm to 1000μm - Specific gravity: 0.4 ■Hopper - Diameter: 1600mm - Discharge: 150A 【Key Points of This Equipment】 ■The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disks of this equipment are exceptionally strong and durable. Once you use it, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *We have published numerous implementation examples on our website. You can check them out via the link below.

• Other powder equipment

This is a case study of the introduction of "Broady Disk" following an inquiry from an operator managing a waste incineration plant. They contacted us because the rat hole phenomenon started occurring in the hydrated lime silo, and they sought measures to address it. After reviewing the silo drawings, we provided guidance on model selection, the number of units to install, and their positions, leading to the decision to implement our solution. This equipment does not experience clogging like a mesh filter, and the silicone rubber disk is made from a highly durable material. Its main feature is that it performs aeration along the inner wall of the silo. [Overview] - Silo diameter: Approximately 4500φ - Installation: 16 units installed in 3 layers (4 units in the lower layer, 4 units in the middle layer, and 8 units in the upper layer). * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be accessed through the link below.

• Other powder equipment

This is an introduction to a case where "Brodisk" was adopted as a solution to bridge issues in the hopper section of an existing dust collector. The material is ceramic powder, with a particle size that is quite fine, resulting in very poor flowability. Before the introduction of this equipment, the hopper walls were being tapped, which caused them to become uneven. After repairing that area and installing the "Brodisk," we received feedback from the user that bridging no longer occurred. 【Overview】 ■ Dust collector hopper dimensions: 2500×2500 ■ Powder overview: Ceramic fine powder (dust), particle size: 1–10μm *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

From a plastic recycling (re-pelletizing) business, we received an inquiry about wanting to resolve the bridging that occurs with flake-type raw materials, which vary widely in type. We decided to lend them a "Brodisk" first. We provided advice on the arrangement to match individual hopper conditions and to accommodate multiple types of raw materials. The subsequent test results were favorable, and they decided to install it continuously in various hoppers. [Overview] ■ Raw materials: Waste plastic materials such as nylon, PET, and PP Flake or powder form * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which you can check via the link below.

• Other powder equipment

This is a case study of the introduction of a "blow disk" in response to an inquiry from a contractor responsible for maintenance at a beer factory, who wanted to implement measures against clogging and bridging near the discharge area of the weighing hopper. Having experienced similar cases, we provided advice on the installation position and control based on that experience. After the introduction, we received high praise and have been re-engaged for repeat business. 【Overview】 ■ Raw materials: Beer ingredients (powder + grains... in dry state) ■ Hopper diameter: 3000φ ■ Discharge section: 300φ * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

A certain chemical company contacted us to request a replacement of their existing bridge breaker (screen type) with a "broad disk" due to its insufficient effectiveness. They wanted to discuss details such as the installation location, so we provided information about the powder and the hopper drawings, based on which we informed them of a reasonable implementation plan, leading to immediate installation. As a result, we received feedback that "the material has been fluidized and the discharge troubles have been resolved." [Overview] ■ Hopper - Dimensions: 800×800 - Discharge section: 150A ■ Powder - Type: Rare earth material - Apparent specific gravity: 0.3 - Particle size: fine powder * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

This is an introduction to a case where the "Brodisk Mini" was installed in a small hopper at a facility that manufactures resin products. While there were no bridging issues with materials mixed with virgin raw materials, bridging occurred with 100% recycled materials, which was a concern. Therefore, at the customer's request, we lent them the product for a trial. The results were as expected and they decided to purchase it. [Overview] ■ Hopper - 450φ conical hopper ■ Installation - Four Brodisk Minis installed in pairs at different heights - Operation: All four units turned ON/OFF simultaneously with air * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples. You can check them out via the link below.

• Other powder equipment

This is a project at a facility that manufactures resin containers. They consulted us about issues with bridging and clogging in the hopper due to the type of raw materials and grinding conditions, and they wanted to improve this. Reducing discharge time was also one of their goals. The hopper size is relatively large, and we recommended installing 12 standard-type blow discs, which they decided to implement. After the installation of this equipment, all material-related troubles have been resolved! 【Overview of Conditions】 ■ Hopper Overview - Square pyramid hopper 1900*1900 ■ Blow Disc Installation Overview - For one inclined surface: 1 unit on the lower level and 2 units on the upper level, totaling 3 units ⇒ Total of 12 units ■ Operating Method - A controller with 6 built-in solenoid valves sequentially turns on air for 2 blow discs at 6 locations. The order prioritizes the lower level. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

This is an inquiry from a trading company. "We received an inquiry stating that the buffing of the inner surface of the hopper and the vibrating bridge breaker are not solving the problem." The material is a secondary battery material, and the details are not disclosed. It was mentioned that the fluidity is quite poor, and we asked for the approximate dimensions of the hopper shape and provided guidance on the general installation location. We lent out product samples, which were confirmed and adopted by the end user. Later, when we inquired about the situation, we were informed that this issue was resolved quickly. This case involved the delivery of a special product that met the customer's requirements regarding the material. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

We have been adopted for a livestock feed plant. The materials mainly consist of ground wheat and corn, but the wheat flour is fine and has poor flowability, causing issues such as bridging and discharge problems. Previously, mechanical measures were implemented to address the bridging, but since the issues could not be resolved, our bridge breaker, which is expected to provide a combined effect of air injection and vibration, was introduced. After its installation, the problem has been resolved without any issues! 【Overview】 ■ Silo diameter: approximately 3000φ ■ Eight standard broad disks were installed, and a controller with four solenoid valves sequentially turns on two at a time. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

It has been adopted for the power generation plant at the cement factory. It seems that crushed wood chips are mixed as fuel, but the material was compacted in the wood chip hopper, causing a bridge to form. There was a request to experimentally try a blow disk in a part of the hopper, and after lending the blow disk for the user to confirm its effectiveness, it was quickly adopted. This user has also given high praise and has made repeat purchases. [Overview] ■ Material: Crushed wood chips (size: approximately 3mm, with a few around 10mm) ■ Hopper dimensions: 1500×2500 ■ Cutting: Via belt conveyor ■ Supply to the hopper: By shovel loader *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other powder equipment

This is a request from a powder handling equipment manufacturer. A bridging phenomenon occurred in the raw material feed hopper of the equipment delivered to the user, which was not initially anticipated. After installing a knocker, there was no improvement, and they inquired if there was anything that could be done. We proposed installing a total of four Brody disk standard types: one on each of the two sides and two on the remaining side with a relatively gentle slope, and they decided to implement this solution. As a result, the bridging issue was resolved easily without any particular troubles. 【Overview Conditions】 ■ Hopper Dimensions: 1500×800 ■ Discharge Port Dimensions: 125A ■ Material Name: Silica Powder ■ Average Particle Diameter: Approximately 300 microns ■ Bulk Density: About 0.25 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

• Other powder equipment