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Testing, Analysis and Measurement
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ジェイエムエス

addressTokyo/Shinagawa/2-5-14 Higashi-Oi
phone03-6712-0617
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last updated:Nov 10, 2022
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ジェイエムエス Product Lineup

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Gas countermeasure products Gas countermeasure products
Static mixer Static mixer
Gas concentration meter Gas concentration meter
Various data loggers Various data loggers
Corrosive gas survey service Corrosive gas survey service
Volcano, geothermal, hot spring gas-related products Volcano, geothermal, hot spring gas-related products
Environmental measuring instrument Environmental measuring instrument
Pitot tube flow meter Pitot tube flow meter
Static

Static mixer

Static Mixer Ideal for those who: - Want to create a system for efficiency and energy saving - Want to perform inline mixing - Want to enhance the efficiency of coagulant distribution - Want to improve denitrification efficiency

Static mixer for improving the denitrification performance of SCR denitrification equipment.

Optimized for promoting the diffusion of urea water with an inline mixer. It facilitates the mixing of urea water and exhaust gases throughout the flue, improving denitrification efficiency.

The SRC (Selective Catalytic Reduction) system is a device used to remove nitrogen oxides (NOx) from exhaust gases. It is primarily used to reduce NOx in combustion exhaust gases generated in power plants and industrial processes. The basic principle of the SRC system is to reduce nitrogen oxides using urea or ammonia. This reaction converts nitrogen oxides into nitrogen and water, thereby reducing harmful exhaust gases. SCR technology is particularly effective in reducing NOx in exhaust gases generated at high temperatures, such as those from diesel engines and coal-fired power plants. It has been implemented in many industrial processes for environmental protection and regulatory compliance. The use of a static mixer facilitates the mixing of exhaust gases and urea solution, improving the denitrification rate.

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[Case Study] Inline Mixer for Mixing Petrochemical Water and Carbon Dioxide for Lime Plant

It is ideal for process improvement in the carbon dioxide mixing line of the lime factory. It allows for stirring without using power, enabling energy conservation and efficiency in the production line.

This is an inline mixer that performs stirring with a single plate. By simply installing the mixer plate in the piping, stirring can be carried out within the piping. It is used for mixing carbon dioxide with lime, among other applications.

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Static Mixer Mixing Evaluation Experiment

We conducted a mixing comparison test using plate-type (2800 series) and screw-type (Kenics type) MSE static mixers.

The Saeki-Kaide Laboratory of the Graduate School of Advanced Science and Technology at Yamaguchi University conducted stirring experiments with various static mixers. Targets: - JMS Corporation's plate-type 2800 plate mixer - Kenix-type static mixer (screw type) - MSE static mixer (grid type) As a result, it was confirmed that the JMS Corporation's plate-type 2800 mixer has stirring performance and pressure loss equivalent to that of the Kenix type. The plate mixer can stir with just one plate, making its structure simple and cost-effective. Maintenance tasks such as cleaning are also easy, allowing for minimal investment and running costs.

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Ideal for inline mixing of sodium hypochlorite. Static mixer 2800.

An inline mixer that can stir using only an inline plate. Ideal for mixing sodium hypochlorite and for stirring and mixing during chemical dosing neutralization.

The JEMS Static Mixer 2800 is a revolutionary inline mixer that mixes with just one plate. Its simple design makes installation and cleaning easy. By simply installing the Static Mixer 2800 in the piping like an orifice plate, mixing is achieved solely by the fluid's flow within the pipe. Additionally, since only a plate needs to be installed in the piping, installation is straightforward and costs can be minimized. By adopting the JEMS Static Mixer 2800, it is possible to easily and cost-effectively improve energy efficiency and operational efficiency in factories and plants.

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Water treatment, suitable for inline mixing of coagulants. Static mixer 2800.

A static mixer that can perform mixing with just an inline plate. Suitable for mixing and agitation of coagulants in individual liquid separation.

The J.M.S. Static Mixer 2800 is a revolutionary inline mixer that mixes with just one plate. Its simple design makes installation and cleaning easy. When used for the injection of coagulants for liquid separation, it enhances the efficiency of separators and contributes to energy savings in factory plants. Additionally, it can be easily utilized by simply installing the plate in the piping like an orifice, making installation straightforward and minimizing installation costs. 【Features】 ■ Contributes to the efficiency of separators ■ Easy to install ■ Installation costs can be minimized *For more details, please download the PDF or contact us.

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Mixing coagulants with an inline mixer and optimizing the process to improve the efficiency of the centrifuge.

Efficient mixing of coagulants and energy-saving in the sludge concentration process.

A centrifuge is a device that generates centrifugal force by high-speed rotation to separate components of a liquid mixture. Coagulants are used to optimize this separation process by causing fine particles and impurities in the liquid mixture to aggregate or precipitate, thereby activating the separation process. When mixing the liquid mixture with the coagulant, properly stirring the coagulant allows for rapid centrifugation. A static mixer 2800 is used in this mixing, enabling efficient centrifugation and contributing to energy savings in the plant by reducing operating time. Additionally, cleaning is easy, and maintenance is very high, allowing for a reduction in running costs after adoption.

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Ideal for exhaust gas flow rate and velocity measurement - porous pitot tube bar flow tube.

We have extensive experience in measuring exhaust gas flow nationwide. We can also accommodate special materials such as SUS310, Hastelloy, and titanium, in addition to SUS316.

By simply inserting a porous pitot tube into the flue, it is possible to measure the flow rate and velocity of exhaust gases within the flue. Therefore, it enables low-cost measurement of exhaust gas flow rate and velocity without the need for extensive construction. The pitot tube has lower pressure loss compared to orifices and venturi meters, contributing to energy-saving operations for the entire plant. Our pitot tube flow meter, the Bar Flow Tube, is produced under a fully integrated system in our own factory, covering planning, design, procurement, manufacturing, inspection, and maintenance. We have established a management system that ensures customer satisfaction. We aim for the adoption of our Bar Flow Tube to assist in improving your processes.

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Optimal for geothermal power generation inline neutralization treatment: Static Mixer 2800

An inline mixer that achieves simpler and more compact drainage neutralization treatment.

Generally, geothermal power generation extracts steam and hot water from deep underground, using the steam for electricity generation. The remaining hot water exchanges thermal energy with rivers and other sources and is reused as warm water for various purposes. However, the hot water contains various compounds, which are neutralized before being returned to the deep underground. Thus, the wastewater generated from geothermal power generation needs to be managed properly by controlling pH and treating it in accordance with legal regulations. To neutralize the alkaline components in the wastewater, an acidic solution is added, and during this neutralization process, the Static Mixer 2800 is employed. Using an inline mixer for neutralization allows for consistent stirring under certain conditions, achieving stable neutralization treatment. Additionally, if the concentration of the injected acidic solution is high, corrosion protection measures for the mixer need to be implemented. Previously, geothermal power plants used the Kenics type mixer, but from a corrosion perspective, they have switched to the Static Mixer 2800. In the case of the Static Mixer 2800, its simple structure allows for more cost-effective manufacturing with special materials (such as titanium or Hastelloy) and fluorine coatings compared to the Kenics type. It is being utilized in the waste alkaline water process.

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About hydrogen sulfide gas and corrosion.

Even low concentrations of hydrogen sulfide gas can have a significant impact on equipment. Corrosion can lead to failures at the contact points of the equipment.

Hydrogen sulfide gas is highly toxic, and concentrations of hydrogen sulfide gas above 10 ppm can lead to a diminished sense of smell, with headaches and nausea potentially occurring quickly. At high concentrations around 800 ppm, the risk of acute poisoning increases, and the possibility of death arises. However, even at low concentrations of hydrogen sulfide gas at the ppb (0.05 ppm) level, which have no impact on the human body, the effects on equipment can be significant. According to ISA standards, gas management for electrical control equipment is required to be below 50 ppb. Machinery is more vulnerable to hydrogen sulfide gas than humans, necessitating strict management.

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Static Mixer 2800 for Water Supply and Sewerage

Ideal for inline mixing of coagulants. Supports the efficiency of water treatment plants.

In the water supply and drainage industry, efficient water treatment is required at water purification plants. In particular, the uniform mixing of coagulants is a crucial factor that affects the purification effect. If coagulants are not mixed properly, floc formation may be hindered, leading to a decrease in purification efficiency. J.M.S.'s Static Mixer 2800 efficiently mixes coagulants using only inline plates, contributing to the optimization of the water purification process. 【Usage Scenarios】 - Coagulant injection at water purification plants - Individual liquid separation processes - Water treatment plants 【Benefits of Implementation】 - Improved efficiency of separation equipment - Energy-saving effects - Reduction in installation costs

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Porous Pitot Tube Bar Flow Tube for Steelmaking

Contributing to energy-saving operations and process improvements in the plant through exhaust gas flow measurement.

In the steel industry, accurate measurement of exhaust gas flow is essential for the efficient operation of plants and energy conservation. Measuring exhaust gas flow leads to the optimization of combustion efficiency, proper management of equipment, and compliance with environmental regulations. Inaccurate measurements can result in energy waste and increased environmental impact. Our porous pitot tube bar flow tube can measure the flow rate and velocity of exhaust gas simply by inserting it into the flue. It contributes to energy-saving operations throughout the plant at a low cost. 【Application Scenarios】 - Measurement of exhaust gas flow in blast furnaces, converters, sintering furnaces, etc. - Understanding the emission levels of harmful substances in exhaust gas - Optimization of combustion efficiency 【Benefits of Implementation】 - Reduction of energy costs - Stable operation of the plant - Decrease in environmental impact

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Porous Pitot Tube Bar Flow Tube for Chemical Plants

Ideal for measuring exhaust gas flow rate and velocity. Compatible with special materials.

In the safety management of chemical plants, accurate measurement of exhaust gas flow is essential for regulatory compliance and ensuring a safe working environment. Particularly, obtaining precise flow data is crucial for managing the risk of hazardous substance leaks and ensuring proper ventilation. Inaccurate measurements can increase the risk of accidents and potentially lead to plant shutdowns. Our porous pitot tube bar flow tube can measure the flow rate and velocity of exhaust gases simply by inserting it into the flue. It contributes to plant safety management at a low cost. 【Usage Scenarios】 - Monitoring the concentration of hazardous substances in exhaust gases - Optimizing ventilation systems - Compliance with regulatory requirements 【Benefits of Implementation】 - Improved safety through accurate flow measurement - Stable operation of the plant - Cost reduction

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Porous Pitot Tube Bar Flow Tube for Power Plants

Ideal for exhaust gas flow measurement. Compatible with a wide range of needs due to special material support.

In the power generation industry, accurate measurement of exhaust gas flow is required in response to environmental regulations. It is particularly important to accurately grasp the concentration of substances in exhaust gases and manage emissions appropriately to comply with legal regulations. Inaccurate measurements can lead to regulatory violations. Our porous pitot tube bar flow tube can measure the flow rate and velocity of exhaust gases simply by inserting it into the flue. It is low-cost and contributes to energy-saving operations in the plant. 【Usage Scenarios】 - Measurement of exhaust gas flow - Response to environmental regulations - Measurement of exhaust gases in flues 【Benefits of Implementation】 - Compliance with environmental regulations - Promotion of energy savings - Cost reduction

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Static Mixer Mixing Evaluation Experiment for the Chemical Industry

Conducted a comparative mixing test between plate-type and screw-type static mixers.

In the chemical industry, reaction control relies heavily on the uniform mixing of reactants, which is a crucial factor influencing reaction efficiency and product quality. Particularly when mixing multiple liquids, achieving uniformity in mixing becomes a challenge. Uneven mixing can lead to reaction bias and the generation of by-products, potentially resulting in a decline in the quality of the final product. Our static mixer mixing evaluation experiments compare the mixing performance of plate-type and screw-type mixers, proposing the optimal mixing method. 【Application Scenarios】 - Mixing processes in chemical reaction processes - Manufacturing processes requiring the mixing of multiple liquids - Aiming to improve reaction efficiency 【Benefits of Implementation】 - Improved reaction efficiency - Stabilization of product quality - Potential cost reduction

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Porous Pitot Tube Bar Flow Tube for Incinerators

Ideal for measuring exhaust gas flow from incinerators. Contributes to emission reduction at low cost.

In the incineration industry, it is essential to accurately grasp the amount of harmful substances emitted in exhaust gases and comply with regulatory values. Particularly, depending on the operating conditions of the incinerator, the exhaust gas flow rate can fluctuate, leading to variations in emissions, making accurate flow measurement crucial. Inaccurate flow measurement can result in excessive emissions and increase the environmental burden. Our porous pitot tube bar flow tube can measure the flow rate and velocity of exhaust gases simply by being inserted into the flue. It can be implemented at a low cost and contributes to energy-saving operations throughout the plant. 【Usage Scenarios】 - Measurement of exhaust gas flow rate from incinerators - Emission management - Energy-saving measures 【Benefits of Implementation】 - Emission management through accurate flow measurement - Low-cost implementation - Contribution to energy-saving operations across the plant

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Porous Pitot Tube Bar Flow Tube for Incinerators

Ideal for exhaust gas flow measurement. Compatible with special materials.

In the incineration industry, it is essential to accurately grasp the amount of harmful substances emitted in exhaust gases and comply with environmental regulations. In particular, the exhaust gas flow rate fluctuates depending on the operating conditions of the incinerator and the type of fuel used, making precise flow measurement indispensable. Inaccurate measurements can lead to fines for exceeding regulatory limits and may result in environmental pollution. Our porous pitot tube bar flow tube can measure the flow rate and velocity of exhaust gases simply by inserting it into the flue. It supports compliance with environmental regulations at a low cost. 【Usage Scenarios】 - Measurement of exhaust gas flow rate from incinerators - Compliance with environmental regulations - Monitoring of exhaust gas flow rate 【Benefits of Implementation】 - Compliance with environmental regulations - Contribution to energy-saving operations in plants - Risk reduction through accurate flow measurement

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Static mixer for improving SCR denitrification performance for shipyards.

Promote the mixing of urea water and exhaust gas throughout the entire flue duct to improve denitrification efficiency.

In shipyards, the suppression of nitrogen oxides (NOx) emissions in exhaust gases associated with welding operations is required. In particular, SCR (Selective Catalytic Reduction) systems play a crucial role in reducing environmental impact by converting NOx into nitrogen and water using urea or ammonia. However, if the uniform diffusion of urea water and its mixing with exhaust gases is insufficient, the denitrification efficiency may decrease. Our static mixer contributes to improving the denitrification efficiency of SCR systems by promoting the diffusion of urea water inline and effectively enhancing the mixing of urea water and exhaust gases throughout the flue. 【Usage Scenarios】 - Exhaust gas treatment of SCR systems for welding fume countermeasures - Promotion of uniform spraying of urea water and mixing with exhaust gases - Stabilization and improvement of denitrification efficiency 【Effects of Implementation】 - Reduction of NOx emissions - Strengthened compliance with environmental regulations - Maintenance and enhancement of SCR system performance

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