IZUSHI List of Products and Services

"Tempo" is a high-precision, high-durability inline marking machine provided by TechnoMark. It adopts a dot peen marking method and contributes to improving traceability and quality control in manufacturing environments that require automatic marking. It is easy to integrate into production lines and features a space-saving design and high flexibility, making it widely adopted in various industries such as automotive, electronic components, and metal processing. <Main Features | Reasons to Choose Tempo> ■ Achieves high-speed and stable marking, supporting a marking speed of up to 3 characters per second. ■ Easy integration with PLCs and upper systems, supporting Ethernet TCP/IP, RS232C (USB), as well as PROFINET and Ethernet/IP. ■ The marking head can be mounted in three directions, and the rack-mounted controller enhances design flexibility for the line. ■ Automatic height adjustment function ensures clear marking on uneven surfaces, curved surfaces, and inclined surfaces. ■ Supports serial numbers, date codes, barcodes (DataMatrix, QR codes), logos, alphanumeric characters, etc., making it ideal for product identification and quality control. We are available for demonstrations and sample markings at any time. Please feel free to contact us.

• Marking machine

This is the i-TOOL broach holder that allows hex hole machining with lathes and machining centers. It can be easily attached to existing machine tools, making it a must-see for those currently outsourcing hex hole machining! There are two types available: one for lathes and one for machining centers. The inserts are made of carbide, allowing for a rotation speed that can be doubled compared to high-speed steel, thus reducing machining time. The holder is equipped with bearings, so when it contacts the workpiece, the cutting edge rotates along with it, machining the hex hole while rotating. It offers high precision and can process quickly, making it suitable for small-batch production of various types. For those considering implementation, we also have demo units available. For more details, please refer to the PDF materials or feel free to contact us.

• cutter

Achieve improved work efficiency and stable operation with automatic coolant dilution! We present a success story from Yokota Industrial Co., Ltd. with the introduction of the "i-TOOL Automatic Dilution Valve." Founded in 1919, Yokota Industrial Co., Ltd. has been engaged in the manufacturing of portable power tools that support manufacturing sites for many years. At the worksite, the dilution of coolant posed challenges such as "the hassle of moving" and "variability in concentration adjustment," leading to significant losses in work time and increased burdens on workers. Additionally, variability in dilution by workers caused inconsistencies in coolant quality, resulting in equipment downtime and impacts on product delivery schedules. As a result of introducing the "i-TOOL Automatic Dilution Valve," the company achieved a reduction of approximately 230 hours in annual work time and eliminated equipment troubles! Furthermore, they realized a cost-effectiveness of about 750,000 yen. 【Improvement Points from the Introduction of the Automatic Dilution Valve】 ■ Improved Work Precision: Automatically achieves a consistently stable dilution ratio. ■ Reduced Work Time: Significantly cuts down the time and effort required for dilution tasks. ■ Stabilized Quality: Eliminates variability in dilution by workers, leading to improved quality. For more details, please visit our website or feel free to contact us.

• valve

In the field of metal processing, coolant supply is essential for thermal management due to high-speed machining. However, conventional coolant hoses have faced challenges such as hose displacement during high-pressure use or prolonged operation, leading to decreased machining accuracy and reduced work efficiency. The "i-TOOL Coolant Hose" has been developed to address these issues, providing a coolant hose that can handle high pressure and ensure stable supply over long periods. 【Usage Scenarios】 - Thermal management for high-speed machining - Long-term operation with unmanned driving - Machining of complex shapes - Machining in confined spaces - Stabilization of coolant supply 【Benefits of Implementation】 - Improved machining accuracy: Prevents defects caused by hose displacement - Enhanced work efficiency: Reduces the hassle of position correction - Cost reduction: Lowers running costs by decreasing replacement frequency - Stabilization of unmanned operation: Enables unmanned operation with long-term stable supply - Increased safety: Achieves a safe working environment with high-pressure compatibility

• Other machine tools
• hose
• Piping Materials

In high-speed plastic processing, the stable supply of coolant is a crucial factor that affects processing accuracy and efficiency. With conventional coolant hoses, there have been cases where the hose shifts during high-pressure use or prolonged operation, leading to decreased processing accuracy and forced work interruptions. The "i-TOOL High-Pressure Coolant Hose" is a revolutionary coolant hose developed to address these challenges, capable of supporting high-pressure and long-duration supply. 【Usage Scenarios】 - High-speed processing of plastic products - 24-hour operation through unmanned driving - Situations requiring high-precision processing - Conventional coolant hoses have caused shifts during high-pressure use or prolonged operation, resulting in decreased processing accuracy and forced work interruptions. 【Benefits of Implementation】 - Improved processing accuracy: Reduces processing defects caused by hose shifts, achieving stable quality. - Enhanced work efficiency: Enables long-duration unmanned operation, automating tasks that previously relied on manual labor. - Cost reduction: Longer lifespan decreases replacement frequency, reducing running costs. - A wide range of parts lineup allows for customization to meet on-site needs.

• Other machine tools
• hose
• Piping Materials

In the microfabrication process of semiconductor manufacturing, precise coolant supply is essential. However, conventional coolant hoses have issues where they can shift during high-pressure use or prolonged operation, leading to decreased machining accuracy and potential work stoppages. The i-TOOL high-pressure coolant hose is a groundbreaking product that addresses these challenges and enables stable coolant supply during unmanned operation. 【Usage Scenarios】 * Microfabrication processes in semiconductor manufacturing * Processes requiring long periods of unmanned operation * Processes that need coolant supply at high pressure * Improvement of machining accuracy * Enhancement of work efficiency 【Effects of Implementation】 By introducing the i-TOOL high-pressure coolant hose, the following effects can be expected: * Improvement in machining accuracy * Extension of unmanned operation time * Enhancement of work efficiency * Cost reduction * Increased safety on-site

• Other machine tools
• hose
• Piping Materials

In the micro-machining process of electronic device manufacturing, high precision machining and stable coolant supply are required. However, conventional coolant hoses have faced challenges such as shifting during high-pressure use or long periods of unmanned operation, the need for reinforcement, and high costs. The "i-TOOL Coolant Hose" is a coolant hose that addresses these issues, capable of high-pressure and long-duration supply. 【Usage Scenarios】 - Micro-machining processes in electronic device manufacturing - Processes requiring long periods of unmanned operation - Processes that require high precision machining - Use under high pressure that cannot be accommodated by conventional coolant hoses - Issues with decreased machining precision due to hose shifting 【Benefits of Implementation】 By introducing the "i-TOOL Coolant Hose," the following benefits can be expected: - Improved machining precision - Extended unmanned operation time - Cost reduction - Enhanced work efficiency - Increased safety

• Other machine tools
• hose
• Piping Materials

In high-precision machining for medical device manufacturing, a stable coolant supply over long periods is essential. However, conventional coolant hoses have raised concerns about machining accuracy and work efficiency due to hose displacement during high-pressure use or prolonged operation. The "i-TOOL High-Pressure Coolant Hose" is a groundbreaking product developed to address these challenges, achieving high precision and durability. 【Usage Scenarios】 - High-precision machining in medical device manufacturing - Long-duration operation with unmanned driving - Machining of complex shapes - Machining requiring high-pressure coolant 【Benefits of Implementation】 - Stabilization of high-precision machining - Extension of unmanned operation time - Reduction of machining time - Cost reduction - Improvement of work efficiency

• Other machine tools
• hose
• Piping Materials

In high-precision machining for mold manufacturing, a stable supply of coolant is essential. However, conventional coolant hoses have issues where the hose can shift during high-pressure use or prolonged unmanned operation, leading to decreased machining accuracy or interruptions in work. The "i-TOOL High-Pressure Coolant Hose" has been developed to address these challenges and is ideal for high-precision machining. 【Usage Scenarios】 - High-precision machining in mold manufacturing - Labor-saving through prolonged unmanned operation - Coolant supply for complex shapes - Coolant supply at high pressure 【Benefits of Implementation】 By introducing the "i-TOOL High-Pressure Coolant Hose," the following benefits can be expected: - Improved machining accuracy - Extended unmanned operation time - Increased work efficiency - Cost reduction

• Other machine tools
• hose
• Piping Materials

In the precision machining process of automobile manufacturing, a stable supply of high-pressure coolant is essential. However, conventional coolant hoses have raised concerns about machining accuracy and work efficiency due to the hoses shifting during high-pressure use or prolonged operation. The "i-TOOL High-Pressure Coolant Hose" is a groundbreaking product developed to address these challenges, achieving high precision and durability. 【Application Scenarios】 - Precision machining of automotive parts: A stable coolant supply is essential for high-precision machining. - Autonomous driving systems: Ideal for autonomous driving systems that require stable operation over long periods. - Machining of complex shapes: Even in the machining of complex shapes, optimal coolant supply can be achieved by freely adjusting the angle of the hose. 【Benefits of Implementation】 - Improved machining accuracy: A stable coolant supply enhances machining accuracy and helps reduce the occurrence of defective products. - Increased work efficiency: Reducing interruptions and the hassle of repositioning due to hose shifting improves work efficiency. - Cost reduction: Increased longevity decreases the frequency of hose replacements, contributing to cost savings.

• Other machine tools
• hose
• Piping Materials

Are you having trouble managing the traceability of welded parts? TechnoMark's stamping marking machine, equipped with the internationally patented IDI function, enables marking on curved and uneven surfaces. We offer a range of models that can accommodate various applications, and we will propose the optimal marking machine tailored to your needs. Additionally, with wireless connectivity, there is no need for cables, providing a flexible working environment. 【Usage Scenarios】 - Manufacturing sites for welded parts - When marking part numbers, serial numbers, or manufacturing dates is necessary - When marking on curved or uneven surfaces is required - When you want to streamline traceability management - When you want to automate and reduce labor in the marking process 【Benefits of Implementation】 - Enables marking on curved and uneven surfaces, which was difficult with conventional methods, thus streamlining traceability management - Automation and labor-saving in the marking process lead to reduced working time and minimized human errors - The ability to choose the most suitable marking machine from various models allows for the establishment of an efficient working environment - Integration into equipment is also possible, contributing to the overall efficiency of the production line We also sell laser markers. Please feel free to contact us.

• Marking machine

Are you having trouble managing the traceability of machined parts? TechnoMark's stamping-type marking machine has made it possible to mark curved surfaces thanks to its internationally patented IDI function. It accommodates various applications such as marking part numbers, serial numbers, and dates, achieving efficient traceability management. Furthermore, with wireless connectivity, there is no need for cables, providing a flexible working environment. 【Usage Scenarios】 - Manufacturing sites for machined parts - Situations where marking of part numbers, serial numbers, and manufacturing dates is required - Situations where marking on R surfaces or uneven surfaces, which was difficult with conventional marking machines, is needed - Situations where there is a desire to improve the efficiency of traceability management 【Benefits of Implementation】 - It has become possible to mark R surfaces and uneven surfaces that were previously difficult, improving the accuracy of traceability management - The automatic correction function ensures stable marking, contributing to quality improvement - Various needs are met with wireless models and compact models, enhancing work efficiency - Models specifically designed for integration into equipment are also available, achieving further efficiency through automation We also sell laser markers. Please feel free to contact us.

• Marking machine

In the press processing field, marking on products is essential. However, traditional marking machines have difficulty marking on curved and uneven surfaces, leading to challenges in quality control and traceability management. Therefore, we would like to introduce a stamping marking machine that can accommodate marking on all shapes. 【Usage Scenarios】 - Manufacturing site for press parts - Quality control and traceability management - Difficulty marking on curved and uneven surfaces - Aiming to improve the efficiency of marking operations - Considering automation and labor-saving measures 【Benefits of Implementation】 It becomes possible to mark on curved and uneven surfaces, thereby streamlining quality control and traceability management. Additionally, with various models available, including wireless models that do not require cables and compact models, it contributes to the efficiency of production lines. We also sell laser markers. Please feel free to contact us.

• Marking machine

In the casting site, it is essential to engrave product numbers and serial numbers on the products. However, engraving on complex shapes and curved surfaces has been difficult with conventional marking machines. Therefore, TechnoMark's stamping marking machine has made it possible to engrave on uneven surfaces and curved areas by incorporating the internationally patented IDI function. This streamlines traceability management and contributes to quality improvement. Furthermore, with wireless connectivity, there is no need for cables, providing a flexible working environment. 【Usage Scenarios】 - Identification of cast products, traceability management - Engraving on products, quality control - Integration into production lines, automation - When engraving on complex shapes or curved surfaces is required - Solving challenges that conventional marking machines could not address 【Benefits of Implementation】 - Enables engraving on complex shapes, contributing to improved product quality - Streamlines traceability management, enhancing product traceability - Achieves automation of production lines, improving work efficiency - Reduces working time compared to conventional marking machines We also sell laser markers. Please feel free to contact us.

• Marking machine

In the tool manufacturing field, engraving work is essential for product identification and management. Technomark's laser markers enable non-contact, high-precision printing, allowing for clear engraving of serial numbers, lot numbers, barcodes, and QR codes on the surface of tools. The quality of the printing is stable and resistant to wear and dirt, ensuring long-term identifiability and traceability management. 【Usage Scenarios】 - Product identification and management in tool manufacturing - Lot number printing for traceability compliance - Manufacturing information marking for quality control - Tool inventory management - Printing management of repair and maintenance history for tools 【Benefits of Implementation】 - Non-contact printing allows for engraving without compromising the precision or surface of the tools - High-speed printing improves work efficiency and is compatible with production lines - Enhanced traceability management improves product traceability - Flexible customization according to the type and material of the tools is possible

• Marking machine

At construction sites, the identification and management of building materials, as well as ensuring traceability, are crucial. However, traditional engraving methods have made it difficult to engrave on uneven surfaces and curved surfaces, posing challenges for efficiency in management. This product is a marking machine that enables engraving on uneven and curved surfaces thanks to its internationally patented IDI function. Furthermore, the wireless connectivity feature eliminates the need for cables, providing a flexible working environment. 【Usage Scenarios】 - Engraving building materials (steel frames, wood, etc.) - Parts management, traceability management - Construction management, quality control - Improving efficiency in on-site engraving tasks - Engraving on uneven and curved surfaces that traditional methods could not accommodate 【Benefits of Implementation】 - Enables engraving on uneven and curved surfaces, achieving efficiency in engraving tasks - Strengthens traceability management, contributing to improved quality control - Reduces on-site work time and alleviates labor shortages - Decreases engraving errors, enhancing product quality - Increases customer satisfaction We also sell laser markers. Please feel free to contact us.

• Marking machine

In the aerospace industry, the management of parts traceability is becoming increasingly important. However, marking complex-shaped aircraft components has been challenging with traditional marking machines. Therefore, a stamping-type marking machine capable of marking on curved and uneven surfaces has been developed. Additionally, with wireless connectivity, there is no need for cables, providing a flexible working environment. 【Usage Scenarios】 - Manufacturing sites for aircraft components - Marking identification numbers and manufacturing dates on parts - Marking on components with complex shapes - Strengthening traceability management 【Benefits of Implementation】 - By accurately marking even complex-shaped parts, traceability management can be enhanced. - Automation and efficiency in the production process can be achieved, reducing human errors. - Compared to traditional marking methods, working time can be shortened. - Improved marking quality can enhance the reliability of products. We also sell laser markers. Please feel free to contact us.

• Marking machine

In the manufacturing field of electrical and electronic products, marking on substrates and electronic components is essential. Especially for fine printing and information management such as barcodes and QR codes, a laser marker that can print with high precision and in a non-contact manner is optimal. TechnoMark's laser markers are capable of non-contact fine processing, allowing for high-definition printing on substrates and electronic components. They achieve improved production efficiency and traceability while maintaining print quality. 【Usage Scenarios】 - Printing model numbers and lot numbers on substrates - Engraving identification codes on electronic components and connectors - Printing serial numbers, barcodes, and 2D codes - Traceability management - Fine information printing on high-density products 【Benefits of Implementation】 - Zero physical impact on products due to non-contact printing - Clear printing of fine text and high-resolution codes - Improved work efficiency with inline compatibility on production lines - Enhanced traceability and improved accuracy in quality management - Ability to select the optimal model from a rich lineup We also sell marking type engraving machines. Please feel free to contact us.

• Marking machine

The engraving work on machine parts is essential for product traceability management and quality control. However, conventional engraving machines often struggle with engraving on curved and uneven surfaces, leading to challenges in work efficiency and quality. That's why we recommend the stamping-type engraving machine that can engrave on curved and uneven surfaces. TechnoMark has equipped it with the internationally patented IDI function, enabling engraving on curved surfaces. Furthermore, with wireless connectivity, there is no need for cables, providing a flexible working environment. 【Usage Scenarios】 - Manufacturing sites for machine parts - Engraving work on products - Traceability management - Engraving on curved and uneven surfaces that were difficult with conventional engraving machines 【Benefits of Implementation】 - Engraving on curved and uneven surfaces becomes possible, improving work efficiency - The accuracy of quality control improves, reducing the incidence of defective products - Traceability management is strengthened, enhancing product traceability - Alleviation of labor shortages through automation - Increased productivity We also sell laser markers. Please feel free to contact us.

• Marking machine

The traceability management of automotive parts is essential for quality control and the efficiency of manufacturing processes. However, marking on parts with complex shapes has been difficult with conventional marking machines. Therefore, a wireless stamping marking machine that can accommodate curved and uneven surfaces has emerged. TechnoMark has achieved marking on curved surfaces, which was previously impossible, thanks to its internationally patented IDI function. Furthermore, the wireless connection eliminates the need for cables, providing a flexible working environment. 【Usage Scenarios】 - Automotive parts manufacturing sites - Marking of part numbers, serial numbers, and manufacturing dates - Marking on parts with complex shapes - Strengthening traceability management - Improving production efficiency 【Benefits of Implementation】 Accurate marking on parts with complex shapes becomes possible, enhancing traceability management. This is expected to lead to improvements in quality control, efficiency in manufacturing processes, and a reduction in defective products. Additionally, the wireless and compact models can be installed in various locations, making them suitable for a wide range of environments. We also sell laser markers. Please feel free to contact us.

• Marking machine

Are you unsure about how to choose an engraving machine? We have prepared an "Engraving Machine Selection Flowchart" that makes it easy to find the optimal model for your needs, whether it's a laser engraver or a dot peen engraver. You can smoothly select the best engraving machine according to your usage, such as for metal or resin, deep engraving, or automation support. If you have any of the following concerns, please feel free to consult with us! - It's difficult to match the engraving machine to the workpiece. - I want to reduce human error. - I want to engrave from the side but need support to reduce weight. If you're facing any of these issues, please don't hesitate to reach out!

• Marking machine

Do you have any concerns with processing tools like these? - "Chips getting stuck in the inner diameter" - "Chips elongating and adversely affecting the work surface and tools" - "Processing frequently stopping due to chip clogging issues" We have released a new tool to solve these problems. ◆ Boring processing tool with sintered U-shaped breaker, Super Mini 【Features】 - Compatible with pilot hole diameters of φ 4.0, 5.0, and 6.0 mm (New products compatible with φ 4.0 and φ 5.0 mm will be released in December 2024) - Prevents chip clogging even when processing steel and stainless steel - Usable with existing tool holders - Economical due to the formation of the breaker through sintering, enabling mass production at a lower cost compared to laser and grinding products - The Super Mini series allows the use of over 1000 different inserts with a single holder. We have also achieved a reduction of approximately 92% in tool costs by replacing tools from other companies. For more details, please feel free to contact us.

• byte

Are you unsure which tool to choose for deburring work? The efficiency and finish of deburring work are determined by the choice of tools. This selection chart suggests the perfect deburring tools based on application, material, and the condition of the burrs. We have prepared two types: "Hand Tool Edition" and "Machining Edition." We offer a wide range of deburring tools, from hand files and sticks for manual work to electric and air tools. We clearly introduce tools compatible with various materials such as stainless steel, aluminum, iron, resin, and glass. Please use this to select the optimal deburring tool to enhance your work efficiency and improve the quality of your finish.

• Hand polishing and filing

We would like to introduce a case study of improvements achieved through the introduction of the i-TOOL Nano Booster at a metal processing customer. In the metal processing factory, the deterioration of coolant fluid had been a challenge, causing decay and the proliferation of bacteria that negatively affected the entire machine tool. The focus turned to the nano-bubble generator "i-TOOL Nano Booster." Initially, it was introduced with skepticism on a 5-axis machine equipped with a multi-face pallet, but this machine had a low operating rate, and coolant stagnation was noticeable, leading to a belief that coolant decay was inevitable. However, one year after the introduction, monitoring by the coolant oil manufacturer Brother Switzerland Group Japan yielded surprising results: the coolant fluid had hardly deteriorated at all. Building on this success, additional installations were made on other equipment where coolant decay had occurred, and it has now been considered to standardize the installation of the Nano Booster on future equipment. <Improvement Effects of Nano Booster Introduction> - Prevention of coolant decay and reduction of unpleasant odors - Reduction of maintenance costs - Alleviation of the burden on operators, etc. For more details, please visit our website or feel free to contact us.

• Wastewater/wastewater treatment equipment
• Other environmental equipment
• Other physicochemical equipment

◆ System 224/229 - Exhibits high rigidity due to HORN's unique four-sided clamping, which is not found in other companies. - Suppresses vibrations with a long guide. - Protects unused cutting edges with diagonally opposite cutting edges. ◆ Y-axis Cut-off - Maximum groove depth: 60 mm - Allows for a feed rate three times greater compared to conventional X-axis cut-off. - EH breaker [Remarkable feed f=0.4mm/rev.] - Reduces cycle time. - Compatible with blade types (used with tool blocks), polygon taper shanks, and HSK shanks. ◆ Modular Type - Compatible with polygon taper shanks, HSK shanks, square shanks, etc. - Suppresses vibrations with a short protrusion length. - Cassette type for cost efficiency. - Internal lubrication system ensures stable machining. ◆ Milling Cutter System 475 - Four-corner insert. - Each insert has two right-hand and two left-hand cutting edges, so only one type of insert needs to be prepared in the required quantity, making [insert management easy]. - Groove widths: 3, 4, 5, 6, 8 mm - Cutter diameters: 40, 50, 63, 80, 100, 125, 160, 200

• byte

The material being machined this time is S45C, and we conducted a cutting operation using three different types of HORN breakers to compare chip processing. As supplementary information, we also measured not only the chips but also the arithmetic average roughness Ra (μm) and the maximum height of the profile Pt (μm). The machining was done under the same conditions, with an insert width of 2.0 mm, a cutting speed of 180 m/min, a constant peripheral speed, and a feed rate of 0.08 mm/rev for comparison. Each breaker has different characteristics, and I believe you can see the differences in the chips. *For detailed content of the column, you can view it through the related link. For more information, please feel free to contact us.

• Other cutting tools

The material being machined this time is S45C, and we conducted groove cutting using three different types of HORN breakers to compare the surface roughness (Ra) at the bottom of the grooves. The cutting speeds were compared at 180 m/min and 150 m/min, with a depth of cut of 0.5 mm at the bottom of the groove. Each breaker has its own characteristics, and you should be able to see the differences in surface roughness. If you are facing challenges in machining that requires high surface roughness, please refer to this information. The suitable breakers for finishing have produced high-precision results comparable to precision finishing grades. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

• Other cutting tools

This is a cutting report. The material being cut this time is SCr420, which is commonly used in automotive parts processing. SCr420 is an alloy steel with ductile properties, and sometimes it can be difficult to process. We conducted a comparison test of high-feed groove machining and chip generation using three types of breakers from HORN, with two patterns of plunge feed. The key point is that "high feed is possible" with SCr420, so please pay attention to the chip fragmentation. With the appropriate breaker, we achieved fine and uniform chips. If you are struggling with chip elongation, please use this as a reference. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

• Other cutting tools

This time, we conducted a comparative test using the 6-corner insert system 64T. The materials being machined were S45C, and we performed grooving operations using tools from three companies: HORN, Company A with multi-corners, and Company B with multi-corners. We compared chip removal performance and machining time. This is a must-see for those who are struggling with inserts that have many corners, as well as with chip removal and machining time. Additionally, we have created an original interview video about this machining process. Please take a look at the features of the system 64T and the machining video. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

• Other cutting tools

This time, the cutting report (Kezurepo) is a mini-series where we conducted internal threading machining and compared the processing of "with breaker" and "without breaker." The workpiece material is S45C, and we used HORN's System 111 inserts for both. The inserts with breakers were newly developed in 2019, but at that time, they were only available for Systems 108 and 114. This year, Systems 111 and 116 have been newly added. Please pay attention to how the "chip removal" changes depending on the presence or absence of the breaker. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

• Other cutting tools

This time's cutting report (Kezurepo) involved groove cutting processing and a comparison of surface roughness using tools from HORN and other manufacturers. The work material was low carbon steel S25C, processed with cermet and carbide. Low carbon steel can be prone to chipping and may present challenges in achieving surface roughness. However, there are suitable breakers and tools that allow for stable processing even with low carbon steel. Please take a look at the test results. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

• Other cutting tools

Introducing the significant reduction in work time with the interchangeable tool "W&F Micro." Features such as "tool presetting outside the machine," "head exchange while the holder remains attached to the machine," and "the head is secured with just one screw" are highlighted, along with illustrative images. Additionally, we also present the lineup of holders and heads. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.

• Other cutting tools

The broaching unit is a unit that achieves the efficiency of keyway and spline processing, enabling high-speed machining. It is suitable for medium to large-scale production. The features (for lathes) include a maximum cutting frequency of 1,500 cuts/min (at 3,000 rpm) and a maximum feed amount (per stroke) of 0.02 to 0.10 mm. Additionally, the effective stroke lengths are 32 mm and 51 mm. *For detailed information about the column, please refer to the related links. For more information, feel free to contact us.

• Other cutting tools

This time, the cutting report introduces the new PT breaker. Processing was done using SC420, which tends to produce long chips. The PT breaker features a two-corner insert with a 50° cutting edge that has not been part of our lineup until now. It is an ideal tool for turning (front cutting) and back turning (rear cutting) on Swiss-type automatic lathes, and the processing video demonstrates excellent chip management. *For detailed content of the column, please refer to the related link. For more information, feel free to contact us.

• Other cutting tools

This time, the cutting report introduces the new I Breaker product. Processing was done using SC420, which is prone to long chips. The I Breaker is a new breaker for the Mini System 108. It excels in chip management performance even at low feed rates with materials that tend to produce long chips. The finished surface after finishing processing achieves a high surface quality. For more details on processing and chips, please watch the original explanatory video. *You can view detailed content of the column through the related links. For more information, please feel free to contact us.

• Other cutting tools

To achieve high-precision machining in the aerospace and space fields, HORN's tools are designed with cutting-edge technology. They also accommodate the machining of difficult materials, including steel and titanium, contributing to improved production efficiency and tool life. Product Lineup ◆ Tools for Boring Machining: Super Mini with Sintered U-Shape Breaker - Compatible with pilot hole diameters of φ 4.0, 5.0, 6.0 mm and above - Resolves chip clogging even with steel and stainless steel ◆ Tools for Titanium Machining, Grooving, Side Milling, and Parting: WT Type Chip Breaker - Insert widths of 2 / 2.5 / 3 mm - Corner R of 0.2 mm ◆ IG Coating - In-house developed AlTiSiN coating - HiPIMS coating (High Power Impulse Magnetron Sputtering) - Achieves long tool life with excellent smoothness, hardness, and toughness ◆ End Mills - Provides sharp cutting performance for stable machining HORN's machining tools enable high-precision and high-durability machining in the manufacturing of aircraft components and products for the space industry.

• Other cutting tools

The new "Buddy," a wireless marking machine that can be easily operated with Android smartphones and tablets, has just been launched from the CONNECT series! 【Features】 ■ Wireless connection allows for free marking work without being restricted by location ■ Intuitive operation using a dedicated app, with no complex settings required ■ Internationally patented IDI function enables uniform marking on uneven surfaces and curves ■ Adjustable marking strength allows for powerful deep engraving Additionally, TechnoMark offers a wide range of models to accommodate various applications. Marking Type CONNECT Series Easy・Combo ■ Wireless communication eliminates the need for cables ■ Touch panel controller suitable for both tabletop and handheld use Marking Type Production Line Model M4 Inline ■ Compact control box ideal for integration into production lines Laser Marker Graphix ■ All-in-one design allows for intuitive operation Laser Marker Graphix e-series ■ Fiber laser model specialized for equipment integration TechnoMark is always accepting requests for demonstrations and sample markings. Please feel free to contact us!

• Marking machine

For lathes and machining centers PCD: Polycrystalline diamond for non-ferrous metal processing MCD: Monocrystalline diamond for mirror finish processing CVD-D: Polycrystalline diamond produced by CVD (Chemical Vapor Deposition) method CBN: For high hardness materials of 48 HRC and above 【Product Lineup】 ◆ PCD / CVD-D - ISO inserts - For internal diameter processing: Super mini with a pilot hole diameter of φ 1.5 and above, Mini with a pilot hole diameter of φ 6.8 and above - Face mill cutters φ 40 to φ 125 ◆ CVD-D - End mills φ 0.2 to 16 - Carbide straight flutes φ 2.0 to 10 ◆ PCD - 2-flute end mill DM20 φ 3 to 16 - Multi-flute end mill for finishing DM25 φ 6 to 16 - End mill with positive-negative cutting edge configuration suitable for CFRP, etc. DM30 φ 12 to 16 - End mill with high twist suitable for high walls DM30 φ 10 to 20 - Strong twist end mill DM33 φ 12 to 20 - Screw-in cutter DG φ 10 to 32 And many more.

• Other cutting tools

◆ System 224/229 - Achieves high rigidity through HORN's unique four-sided clamping not found in other companies - Suppresses vibration with a long guide - Protects unused cutting edges with diagonally opposite cutting edges - Allows for plunge and side feed due to high rigidity clamping, reducing machining time for wide grooves ◆ System 64T - Unmatched in the industry with a maximum of 6-corner inserts ◆ Offers a wide variety of chip breakers ◆ Supports end face grooving and internal diameter grooving, featuring a lineup of distinctive tools ◆ Modular Type - Compatible with polygon taper shanks, HSK shanks, square shanks, etc. - Suppresses vibration with a short protrusion length - Cassette type for cost efficiency - Internal lubrication system ensures stable machining

• byte

Even if the contents of the drum are empty, have you ever found yourself unaware and had to interrupt your work? The i-TOOL float-type low-level lamp is a simple and convenient system that notifies you with a lamp when the contents are empty, just by inserting the float switch. 【Features】 ■ Can be installed on the small mouth of the drum (ventilation port) ■ Easily used with an AC100V outlet ■ Float height can be freely adjusted ■ Easy to install and remove For more details about the float-type low-level lamp for drums, please download the catalog or feel free to contact us.

• Cutting Oil
• Other safety and hygiene products

A new automatic dilution valve with a timer function that automatically performs the dilution of water-soluble oil agents and water supply tasks has arrived! It supplies water only for the set time and stops automatically, providing peace of mind. 【Features】 ■ Simply press the water supply start button to supply water for the set time and stop automatically. ■ Water supply time can be freely set from 1 second to a maximum of 300 hours. ■ Even during the timer, you can stop the water supply with the forced stop button. 【Do you have any of these concerns with coolant dilution tasks?】 ■ It's bothersome to make it multiple times. ■ In summer, it evaporates quickly, and stirring it multiple times can lead to failure and foaming, increasing the cost of defoamers and making it prone to spoilage. ■ The pail is heavy, which can strain your back, and transporting it is a hassle. Cleaning up after spilling oil is also difficult. ■ It's a waste of time to make dilution water for cutting fluid. ■ Cutting fluid spills and makes the floor dirty, etc. For more details about the automatic dilution valve, please download the catalog or feel free to contact us.

• valve
• furniture
• Hydraulic Equipment

Nano Bubble Generator: Subscription Contract for Coolant Nano Booster Now Available No initial cost! Available from 15,700 yen per month. When the Coolant Nano Booster is installed in the piping, nano bubbles are generated from the dissolved oxygen in the water. What are the benefits of generating nano bubbles? - The activity of anaerobic bacteria decreases, making it less prone to decay. - The permeability of liquids improves, enhancing cleaning effectiveness. Nano bubbles remain in the water for 1 to 3 weeks. They are ideal for machines with low operating rates and for preventing coolant decay during vacations. What sets it apart from other products? The secret lies in the newly developed patented element. It generates bubbles stably from low to high pressure. Above all, it is compact, making it suitable for retrofits with space limitations. Where is it used? It is used in processing machines, cleaning machines, and is also suitable for heat exchangers that are prone to clogging. For more details, please download the catalog or feel free to contact us.

• Other environmental equipment
• valve
• Wastewater/wastewater treatment equipment

We would like to introduce a successful case of broaching processing utilizing a multi-tasking machine at Kobara Gear Industry Co., Ltd. Kobara Gear Industry Co., Ltd. is a gear manufacturer established in Saitama Prefecture. The company faced various challenges, including the need to "produce a large number of products in a short time," "increased setup time," and "increased logistics management man-hours," which led to rising costs. This necessitated the overall efficiency improvement of the production process. To address these issues, Kobara Gear Industry Co., Ltd. introduced a multi-tasking machine and transitioned from a traditional process-segmented production method to a production method where broaching of keyways can be completed in one chucking. For the broaching of keyways, the company used our product, the "HORN broaching tool." As a result, the consolidation of processes was achieved, reducing the cycle time by approximately 60% and successfully cutting costs by 41%. HORN products can accommodate a wide range of machining, including keyways, hex holes, square holes, Torx, splines, and gears (special items). *For more details, please download the catalog or feel free to contact us.

• brooch
• byte
• Other cutting tools

◆Demo in Progress◆ The Barikiller is an elastic rubber grinding wheel that does not produce secondary burrs. It is a unique elastic ceramic rubber grinding wheel that incorporates ceramics, with the rubber itself serving as the bonding material. The Handy Turntable is an ultra-compact deburring machine that can be carried with one hand. ◆Features of the Handy Turntable◆ - Compact and easily portable - Can hold workpieces with both hands, making it easy to work with small items as well as long workpieces - Allows for safe and precise chamfering and deburring with a guide ◎ By downloading the catalog, you can learn about the mechanism that prevents secondary burrs from the Barikiller. ◎ We have demo units available, so please take a look and experience the benefits of the Barikiller for yourself.

• Hand polishing and filing

◆Demo in Progress◆ The Barikiller is an elastic rubber grinding wheel that does not produce secondary burrs. It is a unique elastic ceramic rubber grinding wheel that incorporates ceramics, with the rubber itself serving as the bonding material. The Handy Disk is an ultra-compact deburring machine that can be operated with one hand. ◆Features of the Handy Disk◆ - Compact and easily portable - Can be used like a file - The angle can be adjusted, allowing for comfortable operation - Can hold the workpiece with both hands, making it easy to process various sizes of workpieces ◎By downloading the catalog, you can learn about the mechanism that prevents secondary burrs with the Barikiller. ◎We have demo units available, so please take a look and try it out to experience the benefits of the Barikiller.

• Hand polishing and filing