By preheating the aluminum ingots to 450℃ to 500℃ and then charging them into the melting furnace, it is possible to achieve complete melting in the furnace in about 10 minutes!
Our "MAGHEAT" is a magnetic induction heating device that generates induced currents in non-ferrous metals by moving magnets, utilizing the resulting Joule heat for heating. It employs a motor as a power source, allowing for reduced power consumption. [Application Example: Preheating Aluminum Ingots in Aluminum Melting Plants] Recently, attention has been drawn to preheating ingots to approximately 450°C to 500°C with "MAGHEAT" before introducing them into the molten bath. Currently, ingots at room temperature are being introduced into tower-type melting furnaces, causing them to drop to the bottom of the molten bath upon entry, damaging the furnace floor and generating a large amount of oxides. For a 10 kg ingot, it is said to take about one hour to dissolve in the molten bath. By introducing preheated ingots at 450°C to 500°C, it is possible to achieve complete melting of the entire bath within 5 to 10 minutes. In gas furnaces, the preheating temperature is "MAX 250°C," whereas with MAGHEAT, a preheating temperature of around "500°C" is achievable. *For more details on this application example, please refer to the materials available for download below "PDF Download."
Inquire About This Product
basic information
【Features of this product】 ■ Compared to preheating with a gas furnace (utilizing exhaust heat), it allows for a significant increase in heating temperature. ■ The heating time is quick, enabling a reduction in takt time. ■ No CO2 emissions. ■ Capable of heating around 500°C, making it suitable for preheating ingots, etc. 【Applications】 ◎ Preheating aluminum ingots in aluminum melting factories. ◎ Preheating in the warm spinning process of aluminum wheels, etc. *For more details, please refer to the materials. Feel free to contact us with any inquiries.
Price range
Delivery Time
Applications/Examples of results
For more details, please refer to the PDF document or feel free to contact us.
Company information
TSK Corporation is a company that primarily proposes and introduces new technologies and inventions from overseas. As a trading company, we contribute to product development in various industrial sectors through our unique global network, dealing with high-performance materials, processed products, machinery, new technologies, and new materials. Additionally, we are addressing the increasing demands for environmental responsiveness by focusing on energy conservation and ecological solutions. We demonstrate our capabilities as an engineering trading company that includes not only traditional trading functions but also technical proposals and support. Our self-developed product, the non-flame electromagnetic induction heating device MAGEHAT, has won the Governor's Award at the Shizuoka Prefecture SDGs Awards and is being promoted primarily in the automotive industry as a heating device that contributes to carbon neutrality.
