"MAGHEAT" allows for localized heating, so by selectively heating the spinning processing areas of near-net shape, processes such as submerged cooling are unnecessary!
Our "MAGHEAT" is a magnetic induction heating device that generates induced currents by moving magnets, allowing non-ferrous metals to be heated using the resulting Joule heat. It employs a motor as its power source, making it possible to reduce power consumption. 【Example Application: Preheating in the Warm Spinning Process of Aluminum Wheels】 In the process of finishing the rim shape of near-net-shape wheel castings through warm spinning processing, the wheels are heated to 350°C to 400°C using a gas furnace, then the front design surface is submerged and cooled to 150°C before the spinning process. However, "MAGHEAT" allows for localized heating, enabling selective heating of the spinning processing areas of near-net-shape parts, thus eliminating the need for processes like submerged cooling. Currently, heating with a gas furnace requires about one hour of heating in the furnace to evenly heat the wheels to 350°C to 400°C, but "MAGHEAT" can achieve uniform heating in about 5 minutes, eliminating the need for water cooling processes. ★ Gas cost with gas furnace = 76.39 yen per unit ★ Electricity cost with MAGHEAT = 3.84 yen per unit *For more details on significant reductions in heating costs, please refer to the materials available for download below "PDF Download."
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basic information
【Features of this product】 ■ Allows for a significant increase in heating temperature compared to preheating with gas furnaces (utilizing waste heat) ■ Shorter heating time enables reduction of takt time ■ No CO2 emissions ■ Capable of heating around 500℃, suitable for preheating ingots, etc. 【Applications】 ◎ Preheating of aluminum ingots in aluminum melting factories ◎ Preheating in the warm spinning process of aluminum wheels, etc. *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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For more details, please refer to the PDF document or feel free to contact us.
Company information
TSK Corporation is a company that primarily proposes and introduces new technologies and inventions from overseas. As a trading company, we contribute to product development in various industrial sectors through our unique global network, dealing with high-performance materials, processed products, machinery, new technologies, and new materials. Additionally, we are addressing the increasing demands for environmental responsiveness by focusing on energy conservation and ecological solutions. We demonstrate our capabilities as an engineering trading company that includes not only traditional trading functions but also technical proposals and support. Our self-developed product, the non-flame electromagnetic induction heating device MAGEHAT, has won the Governor's Award at the Shizuoka Prefecture SDGs Awards and is being promoted primarily in the automotive industry as a heating device that contributes to carbon neutrality.
