[Free Case Study Available] Improving Productivity in Machining Using Magnetic Vices for Cutting
Earth Chain
We will provide a collection of successful cases of improved productivity for free! With Mag Vise, it is possible to shorten setup time and process multiple items simultaneously.
Amid rising various costs, there is a strong demand for reducing production costs. MagVice instantly clamps workpieces using magnetic force generated by lever operation or electricity. This significantly shortens the setup time, which is often time-consuming. Additionally, compared to traditional vises, it can clamp more workpieces, greatly improving processing efficiency and shortening delivery times. When hearing about clamping with magnets, there may be concerns about workpieces moving or chips adhering to the workpiece and interfering with cutting tools. However, if used correctly, there is absolutely no need for such worries. First, we have compiled a collection of processing examples as a MagVice processing case study. We would appreciate it if you could take a look. There is a link on this page for easy downloading. We also have various demo units available. We can bring them to customers for actual processing tests, free of charge. However, please prepare the machine and workpieces. Our sales team will carefully explain the properties of magnets and how to use them to process workpieces more efficiently and effectively.
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basic information
**Features of Magnetic Vices** ■ There are two types: permanent magnetic clamping blocks and electromagnetic chucks. **Features of Permanent Magnetic Clamping Blocks** ■ A cutting magnetic chuck using very powerful neodymium magnets ■ Easy ON/OFF control of magnetic force with lever operation ■ Chucks can be linked together, and linked chucks can have their magnetic force turned ON/OFF with a single lever operation ■ Capable of clamping very large workpieces **Features of Electromagnetic Chucks** ■ A cutting magnetic chuck using very powerful neodymium and alnico magnets ■ Electricity is used only when turning the magnetic force ON/OFF ■ Once the magnetic force is ON, the power supply can be stopped and the cable can be removed ■ Since power supply is not needed while the magnetic force is ON, there is no increase in workpiece temperature **Common Features** ■ Once the magnetic flux completely enters the workpiece, it does not emerge on the surface, thus preventing chips from adhering to the workpiece surface ■ By using induction blocks (magnetic flux conductors), it can accommodate various shapes of workpieces ■ By using distortion removal blocks, it is possible to remove scale from distorted black skin workpieces ■ Wet processing is possible ■ Compatible with various workpiece sizes
Price information
Please feel free to contact us regarding the price.
Delivery Time
※In-stock items are available for immediate delivery. Special order items take about 1 to 3 months.
Applications/Examples of results
【Applicable Work Material】 SS400, SC, SCM, FCD, FC, SKD, pre-hardened steel, etc. 【Applicable Work Size】 Various work sizes from small to large workpieces are compatible. 【Applicable Machine Tools】 5-axis control machining centers, vertical machining centers, horizontal machining centers, vertical lathes, lathes, gantry machining centers, etc. 【Applicable Processing Methods】 Scale removal, face milling, groove processing, side processing, hole processing (with conditions), chamfering, etc. 【Automation Support】 Automation support is possible with pallet changers and robotic arms. *Please download the magnetic vice processing case collection to see what types of processing are possible.
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Company information
Our company specializes in "workholding tools" that maximize the operating rate of machine tools. In particular, we are focusing on the rapidly increasing demand for 5-axis machining and multi-surface machining, offering products such as "self-centering vises for 5-axis machining" and "EWR series wire-cut vises" that dramatically reduce setup time, as well as "mag vises (magnetic chucks)" and "automation-compatible mag vises" that enable simultaneous processing of five surfaces. We integrate our role as the exclusive distributor in Japan for globally renowned manufacturers such as Taiwan's "Earth Chain" and "Gintec," and the American "Paitape," with our function as a fabless manufacturer of our own brand (FIRSTEC) produced in overseas partner factories, supplying high-precision products that meet the needs of the field. Not only do we sell products, but we also provide proposals for optimal jig configurations based on machining conditions, loan demo machines, and extensive support for implementation. With a comprehensive after-sales service system that includes quality assurance, repair, and maintenance, we strongly support our customers' productivity improvement and labor-saving efforts.
