Free consultation for technology transfer and elimination of dependency on individuals for cardboard manufacturing.
If the veteran quits, who will be able to do that job?
We will standardize the setup judgment for the folding process and visualize and share the expertise of skilled workers.
In the paperboard manufacturing industry, the accuracy and speed of setup changes in the folding process significantly affect production efficiency. Particularly, adjustments relying on the experience and intuition of skilled workers carry the risk of quality variation due to changes in personnel or retirements, as well as prolonged setup times. To maintain a stable production system, it is essential to organize tacit knowledge and standardize it as an objective criterion. Our company offers free consultations aimed at eliminating dependency on specific individuals by leveraging the know-how of technology transfer cultivated in the manufacturing industry. 【Usage Scenarios】 - Documenting setup judgment criteria in the folding process - Visualizing the intuitive adjustment know-how of skilled workers - Providing standard setup training for younger workers - Establishing a quality control system for the manufacturing process 【Benefits of Implementation】 - Reducing dependence on specific personnel and stabilizing production efficiency - Accelerating the effectiveness of younger workers through standardized judgment criteria - Reducing variability in setup work by visualizing tacit knowledge
Inquire About This Product
basic information
【Features】 - Support for visualizing the implicit knowledge and judgment know-how of veterans - Assistance in developing work manuals and standard operating procedures - Improvement of on-the-job training (OJT) and establishment of young talent development programs - Measures to address quality variability and task personalization - Organization of approaches and priorities for on-site improvements 【Our Strengths】 Through the business ecosystem 'exbridge', we collaborate with optimal experts tailored to management and on-site challenges. We support rapid and efficient problem-solving, contributing to the sustainable growth of companies.
Price information
First consultation is free. You can discuss the organization of on-site issues and directions for improvement. If you wish for specific consulting or implementation support, we will provide an individual estimate after confirming the scope and content.
Delivery Time
※We will adjust the consultation schedule after your inquiry. The start date and duration of support will vary depending on the content.
Applications/Examples of results
【Intended Use】 - Transmission of technology and skills in preparation for the retirement of experienced employees - Standardization of manufacturing processes that depend on specific personnel - Review of education and on-the-job training (OJT) systems for young workers - Sharing of know-how for equipment maintenance and abnormal response - Reduction of variability in work quality - Organizational human resource development through the visualization of technology and skills 【Examples of Target Industries】 Manufacturing industries such as machinery, metal processing, automotive parts, electrical and electronics, chemicals, and food. 【Utilization Image】 We will hear about the challenges on-site, identify key skills, organize tacit knowledge, standardize work processes, and review the education system, considering improvement themes that should be prioritized. *The above is an intended use and does not indicate actual implementation results for specific companies.
Line up（5）
| Model number | overview |
|---|---|
| Support for the visualization of skills and techniques. | Organize the tacit knowledge such as experience, intuition, and judgment criteria possessed by skilled individuals, and support the visualization of techniques and skills. In preparation for the retirement of veteran employees, we will consider creating a system for sharing know-how within the organization. |
| Support for standardization of work processes and development of manuals. | Organize the different work procedures and judgment criteria depending on the person in charge, and support standardization. Through the development of work manuals and training materials, we aim to reduce quality variability and dependence on specific employees for tasks. |
| Support for young talent development and OJT improvement | Organize the challenges of training young employees and support the improvement of OJT methods and educational systems. Clarify the content, order, and methods for confirming proficiency, leading to a systematic acquisition of skills. |
| Skill inheritance for equipment maintenance and troubleshooting. | Organizing the judgment know-how of experienced personnel regarding equipment maintenance and responses to abnormal occurrences. We support the establishment of a maintenance system that does not rely on specific individuals through the sharing of inspection procedures, methods for identifying abnormalities, and response strategies. |
| Diagnosis and Improvement Consultation for Personalization in Manufacturing Sites | A free initial consultation to hear about the issues related to task dependency and technology transfer at the manufacturing site. We will organize the priorities for improvement, the approach to skill transfer, and the direction for standardizing work and developing personnel. |
catalog（35）
Download All Catalogs![[Free Offer] Guide to Workplace Safety and Near-Miss Prevention in Manufacturing | Risk Assessment and Recurrence Prevention](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS11998937938956109933.png?w=120&h=170)
![[Free Offer] Guide to Multi-Skilling and On-Site Workforce Development in Manufacturing | Skill Map and Skill Standardization](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS14815146476397845050.png?w=120&h=170)
![[Free Offer] Guide to Reducing Setup Time and Improving Equipment Utilization in Manufacturing | Reducing Downtime Losses](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS1787461568487383108.jpeg?w=120&h=170)
![[Free Gift] Inventory Management and Shipping Error Prevention Guide for Manufacturing Industry | Measures for Inventory Discrepancies and Picking Mistakes](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS5132868508869079059.png?w=120&h=170)
![[Free Offer] Guide to Equipment Maintenance and Reducing Unscheduled Downtime in Manufacturing | Preventive Maintenance and Failure Cause Analysis](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS12034294068446741200.png?w=120&h=170)
![[Free Offer] Guide to Cost Management and Profit Margin Improvement in Manufacturing | Visualization of Manufacturing Costs and Cost Reduction](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS7959928260259763839.png?w=120&h=170)
![[Free Offer] Guide to Improving Production Planning and Delivery Compliance in Manufacturing | Visualization of Process Progress and Work-in-Progress](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS760662207096736624.png?w=120&h=170)
![[Free Gift] Guide to Reducing Quality Defects and Inspection Errors in Manufacturing](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS14389922489086258232.png?w=120&h=170)
![[Free Offer] Guide to Standardizing Work Processes and Improving Quality Variability in Manufacturing Sites](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS18204820848759017767.png?w=120&h=170)
![[Free Offer] Before the skills disappear with veteran retirements! A guide to skill transfer and eliminating dependency on individuals.](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS4439350332260609821.png?w=120&h=170)
![[Free Gift] SCS Evaluation System _ Preparation Guide](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS3378792626306587933.png?w=120&h=170)
![[Free Offer] Guide to Cost Management and Profit Margin Improvement in Manufacturing | Manufacturing Costs, Cost Reduction, Product-Specific Profitability](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS16323571400854849486.png?w=120&h=170)
![[Free Offer] Manufacturing Industry Factory Security and OT Measures Guide | Cyber Attacks, Production Shutdowns, Control System Protection](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS11933134590288360169.png?w=120&h=170)
![[Free Offer] Guide to Capital Investment and Investment Effectiveness Evaluation in Manufacturing Industry | ROI, Payback Period, Automation](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS10760779983914164646.png?w=120&h=170)
![[Free Offer] Manufacturing Production Planning and Delivery Delay Countermeasure Guide | Process Management, Delivery Compliance Rate, Work-in-Progress Reduction](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS17710344169067719346.png?w=120&h=170)
![[Free Offer] Guide to Implementing Equipment Maintenance and Predictive Maintenance in Manufacturing | Measures for Sudden Failures, Equipment Downtime, and Maintenance DX](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS12621516803721388024.png?w=120&h=170)
![[Free Offer] Guide to Procurement Risk and BCP Measures in Manufacturing Industry | Supply Disruption, Supply Chain, Alternative Procurement](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS17635245322649101818.png?w=120&h=170)
![[Free Offer] Guide to Reducing Procurement Costs and Purchasing Reform in Manufacturing | Purchasing Management, Purchase Prices, Cost Reduction](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS10089207966224443818.png?w=120&h=170)
![[Free Offer] Guide to Improving Equipment Utilization Rate and OEE in Manufacturing | Downtime, Stoppage Loss, and Productivity Improvement](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS6795360833231143633.png?w=120&h=170)
![[Free Offer] Guide to Skill Transfer and Multi-Skilled Worker Development in Manufacturing | Technology Transfer, Elimination of Dependency, Human Resource Development](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS16642032363524331705.png?w=120&h=170)
![[Free Offer] Guide to Labor Safety and Near-Miss Measures in Manufacturing Industry | Prevention of Occupational Accidents and Risk Assessment](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS17782679354534842261.png?w=120&h=170)
![[Free Offer] Guide to Improving Production Planning and Delivery Compliance in Manufacturing | Delayed Deliveries, Process Management, and Work-in-Progress Reduction](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS625964946933011558.png?w=120&h=170)
![[Free Offer] Guide to Investment Decisions and Automation Implementation in Manufacturing Industry | Investment Effectiveness, ROI, Labor Reduction](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS15396114469537132443.png?w=120&h=170)
![[Free Offer] Guide to Inventory Optimization and Supply Chain Improvement for Manufacturing Industry | Measures Against Excess Inventory, Stockouts, and Delivery Delays](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS10079204464838943370.png?w=120&h=170)
![[Free Offer] Guide to Preventive Maintenance and Equipment Downtime Measures for Factory Equipment | Sudden Failures, Equipment Maintenance, and Improving Operating Rates](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS15166887065901797423.png?w=120&h=170)
![[Free Offer] Guide to Reducing Manufacturing Costs and Procurement Costs | Material Costs, Outsourcing Costs, Inventory Reduction](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS127876438818146973.png?w=120&h=170)
![[Free Offer] Factory Productivity Improvement and On-Site Improvement Guide | Process Improvement, Waste Reduction, Setup Time Reduction](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS3451996623955520343.png?w=120&h=170)
![[Free Offer] Factory Energy Saving and Decarbonization Guide | Electricity Cost Reduction, CO2 Reduction, Equipment Improvement](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS16962352712480909764.png?w=120&h=170)
![[Free Gift] Guide to Reducing Quality Defects and Inspection Errors in Manufacturing | Cause Analysis, Recurrence Prevention, On-Site Improvement](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS6949363571042180254.png?w=120&h=170)
![[Free Offer] Causes and Solutions for the Slow Progress of DX in Manufacturing Industry | Factory DX, Business Improvement, AI, IoT Utilization](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS6919722406432966196.png?w=120&h=170)
![Factory In-House Transportation Labor Reduction and Automation Guide | AGV/AMR Introduction and Transportation Improvement [Free Offer]](https://image.mono.ipros.com/public/catalog/image/2116324/IPROS15829452280756252122.png?w=120&h=170)
News about this product（1）
![[Free Consultation] Is quality unstable even with standard operating procedures? Measures against personnel dependency and work variation in the manufacturing site.](https://image.mono.ipros.com/public/news/image/1/2116324/IPROS10385353290531544663.png?w=280&h=280)
Company information
Optimal solutions for solving management challenges! A company that provides network business aimed at a business ecosystem. Together with the most suitable experts tailored to your management and on-site issues, we realize problem-solving. Developing a face-to-face platform business called 'exbridge' for the business ecosystem. We build a business network to support problem-solving in relation to the issues and management challenges faced by companies, in collaboration with specialized solution partners. We provide services through networks aimed at sustainable growth. Planning and managing seminars and events for building a business ecosystem.
![[Free Consultation] Support for design and work change history management and business standardization!](https://image.mono.ipros.com/public/product/image/2116324/IPROS15314556921291784503.png?w=280&h=280)
![Support for standardization of manufacturing processes and improvement of quality variation [Free consultation]](https://image.mono.ipros.com/public/product/image/2116324/IPROS3598932027335189301.png?w=280&h=280)