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Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
By combining parts, it is possible to produce large pallets of 2m x 4m size. Even if damaged, partial replacement is possible, making it economical. *Available from a single piece.
- palette
A special inner diameter combining key grooves, notches, and D shapes. We also check the angles between the grooves and their positional relationship with the reference.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
For hexagonal holes that cannot be penetrated. You can check the dimensions of opposite sides, depth, inner corner radius, and orientation, and we can also discuss additional processing after hardenin...
- Electric discharge machine
- Processing Contract
- Contract manufacturing
For those who want to reduce the inner corner radius of a square hole. Compatible with a minimum wire diameter of φ0.15mm, and we can also discuss hardened materials.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Explanation of wire cutting corner R | Considerations for wire diameter, groove width, and corner relief.
We would like to introduce an article that explains the relationship between the inner corner radius of wire cutting, wire diameter, and processing groove width. The inner corners will retain a curvature based on the wire radius and discharge gap. The article organizes guidelines for the R based on finishing conditions, differences between the cutting width in one pass and the final groove width, and key points to consider for corner relief and chamfering to avoid interference with counterpart parts. At Hanshin Seiko, we utilize wires of φ0.30, φ0.25, φ0.20, and φ0.15 mm according to the processing requirements. The finished R and groove width cannot be guaranteed by wire diameter alone. Please consult us with details such as material, plate thickness, required R and tolerance range, groove width, tolerances, counterpart parts, quantity, and desired delivery date. We will also confirm the possibility of changes to the drawings. For more details, please refer to the official article.
We will consider additional processing for the bottomed grooves and high hardness materials from the drawings, where tools cannot fit and the depth cannot be reached.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Added deep grooves, small radii, and bottom-contact shapes to the heat-treated parts. Please consult us about shape-engraving electrical discharge machining before remaking.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Balancing hygiene management and production efficiency. Experts support from organizing factory issues to prioritization.
- Management consultant/Small business consultant
- Other contract services
- Other services
[Free Consultation] Experts support the efficiency of inspection operations and quality control in the manufacturing industry!
Are you facing issues with quality control in the manufacturing site, such as taking too much time to create and compile inspection forms, differences in inspection procedures among staff, or spending a lot of time searching for past inspection data? Gemco Operations offers free consultations regarding site improvements in the manufacturing industry, visualization of skills and techniques, and standardization of operations. 【Topics for Consultation】 - Elimination of dependency on specific individuals in inspection tasks - Standardization of inspection procedures and criteria - Streamlining the creation and compilation of inspection forms - Organizing inspection records and sharing information - Inheriting inspection know-how from experienced personnel We will listen to the current situation and challenges at your site and help organize a way forward for improvement. Please feel free to reach out for a consultation. *Please check in advance the scope of the free initial consultation and specific support details.
Consistent processing from holes, grooves, and contours to polishing. Supports single-piece production of precision plates, post-hardening processing, and additional work on supplied materials.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Processing a free curve and asymmetrical shaped plate cam from the drawing. We will also check the relationship between the contour and the positions of the axis hole and key groove.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
For tooth shapes, shaft holes, and keyways that do not fit standard products, please consult us for individual or prototype processing of special sprockets.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Processing of irregular holes, small R, and cut shapes using wire cutting. Please feel free to consult us for single-piece production of replacement die plates.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
From reviewing logistics flow to selecting improvement themes, experts will support the organization of on-site issues.
- Management consultant/Small business consultant
- Other contract services
- Other services
[Free Consultation] Experts support the efficiency of inspection operations and quality control in the manufacturing industry!
Are you facing issues with quality control in the manufacturing site, such as taking too much time to create and compile inspection forms, differences in inspection procedures among staff, or spending a lot of time searching for past inspection data? Gemco Operations offers free consultations regarding site improvements in the manufacturing industry, visualization of skills and techniques, and standardization of operations. 【Topics for Consultation】 - Elimination of dependency on specific individuals in inspection tasks - Standardization of inspection procedures and criteria - Streamlining the creation and compilation of inspection forms - Organizing inspection records and sharing information - Inheriting inspection know-how from experienced personnel We will listen to the current situation and challenges at your site and help organize a way forward for improvement. Please feel free to reach out for a consultation. *Please check in advance the scope of the free initial consultation and specific support details.
Additional processing on shafts after lathe machining, hardening, and polishing. We will check the reference positions and angles for key grooves, D-cuts, and cross holes, and consider the holding met...
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Processing of splines, serrations, and equidistant grooves on the inner diameter of the ring. Consideration is given to the positional relationship with the outer diameter and reference holes, the pha...
- Electric discharge machine
- Contract manufacturing
- Processing Contract
Additional processing of key grooves and irregular holes on turned color bushes. Please consult us for outsourcing wire cutting and electrical discharge machining processes, from single items to small...
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Case study of spline machining with an inner diameter of 0.8 and 21 teeth. Even small diameter shapes that are difficult to handle with gear cutting equipment will be considered using dedicated electr...
- Electric discharge machine
- Processing Contract
- Contract manufacturing