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Achieves high collection efficiency through electrostatic methods. Offers a wide range of products from large to small sizes. Also compatible with water-soluble oil mist.
- air conditioning
The "sludge" generated during "grinding processing" causes various problems. We will introduce examples of "what challenges arise" and "how they were resolved."
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Reduce the risk of foreign matter contamination in food manufacturing processes! Also effective for pipe clogging prevention.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Reduce pipe clogging and achieve efficiency in the water treatment process!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipeline blockages in aerospace chemical materials manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipeline blockages in grinding processes with MAGPICKER! Reduce cleaning and repair costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
By standardizing on-site operations, we aim for zero human errors and an increase in shipment numbers! We will reduce unnecessary costs.
- Other production management systems
- Handheld barcode reader
- 2D Code Reader
![[Project Management] Systematizatio...](https://image.mono.ipros.com/public/product/image/541/2000532669/IPROS90911347152424454878.jpeg?w=280&h=280){kind=small}
For process management in the production site of the factory! Adjust production plans and actual results on the management system screen to solve issues in the production area.
- Process Control System
- Handheld barcode reader
- 2D Code Reader
Acceptance inspection using a handheld terminal! It achieves the prevention of mistakes and improves work efficiency.
- PDAs and handheld terminals
- Handheld barcode reader
- Production Management System
Problem resolution with acceptance inspection using handheld terminals! Introducing various solutions.
- PDAs and handheld terminals
- 2D Code Reader
- Production Management System
Flexible response to user needs is possible! Implemented in over approximately 100 companies nationwide.
- Other CAD
- Other CAD related software
Cloud always-on connection / Automation of gas detection! ❶ Real-time detection of gas concentration ❷ Significant reduction in maintenance labor costs
- Other measurement, recording and measuring instruments
- Other inspection equipment and devices
- Entrance and exit control system
Remote monitoring of gas concentration: Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system "SMART-Gasken" can perform gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight with excellent portability (easy to carry and install) ◎ Linked with a stationary gas detection unit ◎ Always connected to the cloud via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for checking detection status and various settings including alarms, etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via smartphones and tablets, allowing for information sharing with stakeholders. In case of an alarm, "alarm notifications" can be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of labor and the increasing expenses of aging equipment inspections.
The strongest magnetic drum in history / Surface magnetic force of 9000 gauss! The "UK" has been newly added to the Fine Mag series, which has the highest customer rating No. 1.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Surface Grinding) Sludge Recovery Success Case 1 (Achieved High Sludge Recovery Capability and Reduced Maintenance Costs!)
With high sludge recovery capability, we have successfully achieved a significant reduction in maintenance costs! (Excerpt) 1. Background of Introduction - We were using magnetic separators from other companies, but all of them wore out the magnetic drum and rubber in less than a year, and they were merely an accessory. I had almost given up thinking that this was the extent of the magnetic separator's capabilities... 2. Effects After Introduction - After a one-year trial period, I became convinced that this was an excellent product... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
Digital transformation of monitoring operations for open inspections in the oil and chemical plant industry / Achieving remote monitoring with IoT technology.
- Other operation management software
- Other safety equipment
- Entrance and exit control system
1. Ideal for sludge recovery in grinding/cutting/gearing processing! 2. High dewatering performance! 3. Significant reduction in cleaning and maintenance frequency! (Coolant sludge recovery device...
- Filtration Equipment
- Separation device
- Solid-liquid separation filter
Coolant sludge recovery / Introducing three successful cases of "machining"!
★ We present "success stories" of sludge recovery methods generated in "cutting processing." ◎ Optimal for cutting processing - The lifespan of cutting fluid in machining centers for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing troubles. ● Poor filtration accuracy of coolant liquid leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Cutting Processing / Three Successful Case Studies"!
- Filtration Equipment
Guidance on methods for recovering sludge generated during "cutting processing" (case study publication)
★ Introduction to successful cases of coolant and sludge recovery in "cutting processing" ◎ Optimal for cutting processing - The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing frequent troubles. ● Poor filtration precision of coolant leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Gear Processing / Success Stories"!
- Filtration Equipment
Guidance on the recovery methods for sludge generated in "gear processing" (case study publication)
★ Introduction of "successful cases" for sludge recovery methods occurring in "gear machining" ◎ Optimal for gear machining - Zero oil removal in shaving processes, contributing to the extension of pump life! ◆ Do you have any of these concerns? ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant recovered by the oil removal machine contains fine particles, etc. ◇ It has improved so much! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal work 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.
Inspection/Maintenance of the magnetic separator is important for the stable operation of the coolant system! Please try our 'free inspection service' before a failure occurs.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Notice regarding the inspection/maintenance of the sludge recovery device (inspection of the magnetic separator)
The stable operation of the "coolant system" relies on the "inspection/maintenance" of the "magnet separator," which is crucial! Please try our "free inspection service" before any failures occur. While we understand the importance of inspecting the "magnet separator," which is a sludge recovery device for coolant (coolant fluid), it is often difficult to check. However, deterioration is definitely progressing... We want to avoid situations where "suddenly a malfunction occurs and production stops!" Sudden malfunctions can also lead to delays in "parts replacement" or "repairs." The "magnet separator/free inspection service" we are introducing this time aims to alleviate such concerns and ensure that you can continue to use the "magnet separator" safely and securely. Please take advantage of this opportunity to utilize our "free inspection service." ★ The service details and benefits are specifically outlined in the "catalog"! Please take a look.
![[Case Studies] Coolant Tank Unit - ...](https://image.mono.ipros.com/public/product/image/f71/2001010763/IPROS55724470191351728853.jpeg?w=280&h=280){kind=small}
The coolant tank unit (coolant device) must be constructed appropriately according to the usage conditions and installation environment, such as the type of coolant, processing volume, and installatio...
- Other mounting machines
Guidance on how to manufacture a coolant tank unit (explained with specific examples).
The coolant tank unit (coolant device) must be constructed appropriately according to the usage conditions and installation environment, such as the type of coolant, processing volume, and installation space. (Proposed Points) 1. Custom-made solutions tailored to the customer's processing needs. 2. Flexible compatibility with products from other manufacturers. 3. Achieving cost reduction based on extensive installation experience. ★ The "catalog" includes numerous specific "manufacturing examples" with different usage conditions and installation environments! Please be sure to download it.
Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] Magnet Type / Information on Coolant Liquid and Sludge Recovery Equipment
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
Optimal for sludge recovery in coolant liquids during cutting processes! "FINE MAG/KS type"
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] Magnet Type / Information on Coolant Liquid and Sludge Recovery Equipment
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
(Cutting Process) Sludge Recovery Case Study (Company I) ▲ Nozzle clogged with cast iron cutting chips, resulting in defective products!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Carbide Grinding Processing) Sludge Recovery Case Study (Company T) ▲ Carbide sludge in coolant liquid negatively impacts quality!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting Gear Processing) Sludge Recovery Case Study (Company N) ▲ Fine particles mixed in the recovered oil-based coolant, causing cutter wear!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Case Study: Company N / Solving the Issue of Coolant Sludge Recovery in Shaving and Gear Processing
We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as a reference. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the "FINE MAG/KS" product catalog for gear processing. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
![[Product Catalog Collection] Inform...](https://image.mono.ipros.com/public/product/image/621/2001250563/IPROS88844978316752959052.jpeg?w=280&h=280){kind=small}
Comprehensive guide to the optimal "coolant treatment device" for recovering sludge from coolant liquid generated by machine tools!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost redu...
- Filtration Equipment
- Separation device
- Solid-liquid separation filter
Sludge Recovery from Coolant Liquid by Grinding/Cutting/Gear Processing: 'Successful Cases' - Insights from 14 Manufacturing Managers
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and degreasing performance for a long time and continuing to demonstrate its effectiveness. ★ Downloadable "success stories" by processing type! <Voices from Manufacturing Site Managers> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatically reduced sludge accumulation in the coolant tank of machining centers ◆ Doubled the lifespan of cutting fluid in machining centers for castings ◆ Improved quality through carbide sludge recovery ◆ Significantly reduced costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and achievements ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high dewatering performance of sludge and high durability of rollers ◆ Maintenance such as coolant replacement and cleaning has drastically decreased ◆ Reduced operational costs due to increased lifespan of magnetic drums ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
◆ Introduction to "8 Successful Cases" of Sludge Recovery from Coolant in Grinding Processing!
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
◆ Introduction to "Successful Case Study 1" for Sludge Recovery of Coolant Liquid in Hard and Grinding Processing!
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Gear Processing] Sludge Recovery C...](https://image.mono.ipros.com/public/product/image/ef3/2001444237/IPROS85306206913159567866.jpeg?w=280&h=280){kind=small}
◆ Introduction to "Successful Case 1 Selection" for Gear Processing / Coolant Sludge Recovery!
- Filtration Equipment
- Separation device
- High-power magnetic separator, magnetic filter
Digitizing the open inspection of oil and chemical plants using IoT and cloud technology / Remote monitoring of "entry and exit checks, roll calls, video, recording, and alerts," reducing maintenance ...
- Other operation management software
- Other safety equipment
- Entrance and exit control system
Remote monitoring of gas concentration: Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system "SMART-Gasken" can perform gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight with excellent portability (easy to carry and install) ◎ Linked with a stationary gas detection unit ◎ Always connected to the cloud via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for checking detection status and various settings including alarms, etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via smartphones and tablets, allowing for information sharing with stakeholders. In case of an alarm, "alarm notifications" can be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of labor and the increasing expenses of aging equipment inspections.
IT-based 'Safety-board' for managing entry slots, enhancing safety and efficiency.
- IC tag reader/writer
- Entrance and exit control system
- Personal authentication
The "Safety-board" allows for remote management of the current "entry and exit records" for work inside the tank, and it is also easy to install on-site.
- IC tag reader/writer
- Entrance and exit control system
- Personal authentication
The "sludge" generated during "cutting processing" causes various problems. Here are some examples of "what problems occurred" and "how they were resolved."
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipe clogs in the automotive parts manufacturing process with MAGPICKER! Reduce cleaning and replacement costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipe clogs in the ceramics molding process with MAGPICKER! Reduce cleaning and replacement costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Powerfully collect "sludge" in coolant liquid using a magnetic method!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Sludge Recovery) Successful Case 1 (The cutting fluid lifespan of the casting machining center has doubled!)
1. Background of Introduction - In the case of cast iron cutting, the chips are fine and contain a large amount of carbon, which frequently causes problems due to clogging of high-pressure pumps and nozzles... 2. Effects After Introduction - As a result of a two-month test, the lifespan of the cutting fluid was extended to twice as long, and the defect rate showed astonishing results... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
The magnet separator method creates a difference in "sludge recovery capability" / Maintenance-free, no liquid replacement for 7 years!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Maintenance can be troublesome, and it's also easy to forget about maintenance!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnetic separator method creates a difference in "sludge recovery capability" / The lifespan of the magnetic drum is extended, and operational costs are drastically reduced!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Stable quality that can maintain the obvious. Over 30 years of trust and achievements!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Significantly reduces costs and time loss in cleaning!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnetic separator method creates a difference in "sludge recovery capability" / The lifespan of cutting fluid in machining centers for castings is doubled!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment