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Achieves high collection efficiency through electrostatic methods. Offers a wide range of products from large to small sizes. Also compatible with water-soluble oil mist.
- air conditioning
The magnet separator method creates a difference in "sludge recovery capability" / The accumulation of sludge in the coolant tank of the machining center has drastically decreased!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Zero oil removal in shaving processing contributes to extending pump life!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Non-magnetic sludge is also filtered powerfully! A unit model combining "paper filter" and "magnet" is also available, significantly reducing the consumption of filter paper.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] Paper Filter Method / Information on Coolant Liquid and Sludge Recovery Equipment
The "paper filter" removes impurities such as grinding sludge and abrasive particles, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. We also offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."
(Surface grinding) Sludge recovery case study (Company N) ▲ Is there anything better in terms of durability and filtration accuracy?
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Introducing a case study of a semiconductor manufacturing company that achieved cost reduction in the manufacturing process of magnetic paste (MAG PICKER / wet type).
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
Introducing a case where "arsenic" contained in contaminated sludge was removed to below environmental standard levels (MAG PICKER / wet method).
- Separation device
- Metal detection and detection equipment
- Filtration Equipment
[Removal of Contaminated Mud] Arsenic / Recovery Case Study Magnet-type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where "arsenic" contained in contaminated sludge was removed to below environmental standards (MAG PICKER / utilizing wet method) 1. Overview A new technology using a permanent magnet drum-type magnetic separator for the removal of "arsenic" from contaminated sludge generated by construction and other activities. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator. - Removal of arsenic to below environmental standards, allowing safe utilization of treated sludge. 2. Target Industries General contractors, industrial waste treatment companies, and other soil purification-related businesses. 3. Target Issues ▲ Contaminated sludge and soil require appropriate disposal. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%). ◎ Safe utilization of treated sludge. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement. --------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic sel...
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Removal of magnetic foreign substances - Magnetic drum type magnetic separator 'MAGPICERⓇ / Wet type'
【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic selection processing - "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic selection processing" (Increases production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Separation of magnetic and non-magnetic materials ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign matter 2. Benefits ◆ Increases production efficiency for the next process by dehydrating and adjusting the moisture content of the recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult magnetic materials in the liquid ◆ Continuous magnetic selection processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic materials adsorbed to the magnet drum ☆ For details, please download the "catalog" ★ Sample tests and demo machine rentals are currently available --------------------------------------- ◇ Sales agent ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation available from the manufacturer)
It is possible to reduce the number of personnel from 16 to 2 or 3! What is the method to streamline open inspections of oil and chemical plants and reduce labor costs? Adopted by major companies!
- Other operation management software
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Achieving a high magnetic field of 9,000 Gauss over a wide area of the magnet drum surface, ensuring a large adsorption area, and capturing non-magnetic materials mixed with the powder.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Digital transformation of oil and chemical plant open inspections using IoT and cloud technology / "In-and-out tank management" can be monitored remotely, reducing maintenance costs!
- Other safety equipment
- Entrance and exit control system
- Other security and surveillance systems
The "Permanent Magnet Drum-Type Magnetic Separator" with "Ultra-High Magnetic Force Magnet Drum" adsorbs and separates magnetic fine powders and non-magnetic materials in the slurry!
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Example] Adsorbing "metal fine pow...](https://image.mono.ipros.com/public/product/image/076/2001517806/IPROS14743233125973497893.jpg?w=280&h=280){kind=small}
The recovery of residuals from drainage has become 98% possible, significantly reducing the amount of metal fine powder residue in the waste liquid.
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Example] Adsorption and removal of...](https://image.mono.ipros.com/public/product/image/f54/2001517921/IPROS5723632332101580527.jpg?w=280&h=280){kind=small}
Reduction in the concentration of magnetic and non-magnetic substances in the liquid, leading to decreased frequency of pipe blockages and sediment layer cleaning.
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
Upload gas concentration in real-time to a secure cloud using the built-in SIM.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Achieving unmanned monitoring through constant cloud connectivity!
- Personal authentication
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Significant improvement in the recovery of grinding sludge from coolant tank deposits!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Maintenance-free, no fluid replacement for 7 years.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The lifespan of the magnetic drum has increased! Operating costs have drastically decreased!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Objective] Improve suction performance to achieve a dry floor and zero waste liquid!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] The maintenance costs for liquid replacement work due to the deterioration of coolant fluid are burdensome!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] The frequency of filter replacement is high, considering other methods!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] Maintenance tasks such as tank cleaning are difficult with just a paper filter!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
With the use of "active IC tags," you can enter and exit hands-free. There's no need to take out your "IC card" anymore!
- Entrance and exit control system
- Personal authentication
- IC tag
By utilizing "active IC tags," we will manage "entry and exit" and monitor "duration of stay" in the frozen warehouse to prevent entrapment accidents.
- Entrance and exit control system
- Refrigerators and freezers
- IC tag
Zero paper displays. A digital bulletin board/digital signage system that conveys the "now" of the workplace in real time.
- Production Management System
- Process Control System
- Other production management systems
A must-see for Office 365 users. With Power Apps, you can create smartphone applications that can be used on-site, such as work reports and equipment management.
- Process Control System
Introducing what can be done with Power Apps and examples of smartphone app development.
A new case of developing an app using "PowerApps" has been registered. "Power Apps," provided by Microsoft, allows you to create "mobile apps" by arranging pre-prepared components or using formulas and macros in a way similar to "Excel." By utilizing "Power Apps" to create "mobile apps," information that was previously handwritten, such as "daily reports," "inventory management," and "stocktaking," can be instantly digitized.
![[Comprehensive Catalog] Coolant Tre...](https://image.mono.ipros.com/public/product/image/4e7/2000845788/IPROS02176169969756745687.png?w=280&h=280){kind=small}
We will introduce coolant devices such as "magnet separators," "cyclone separators," "paper filters," and "filter conveyors."
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
"Coolant Tank Unit / Case Studies Introduction" (Catalog)
The "coolant tank unit" configuration varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rate." We present seven examples with different usage conditions, clearly indicating the manufacturing configuration suitable for each condition, along with the effectiveness points. <Example of Usage Conditions> ◆ Usage Conditions - Machining Machine: Cylindrical Grinding Machine - Machined Parts: Automotive Parts - Material: SCM Material - Coolant Fluid Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Manufacturing Example - Unit Configuration: - Primary Filtration: Magnetic Separator with Rare Earth Magnet Specification - Secondary Filtration: Cyclone Separator - Tank: Oval Type with Two Chambers - Outline Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Effectiveness Points) With an oval-shaped tank, circulating coolant within the tank reduces cleaning work. ★ For details, please check the "catalog." - Sales Agent: Sanotec Co., Ltd. - Manufacturer: Sumitomo Heavy Industries Fine Tech Co., Ltd. (Further explanation will be provided by the manufacturer.)
The magnetic separator method creates a difference in "sludge recovery capability" / "Grinding sludge recovery from tank deposits" has greatly improved in grinding processing!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Maintenance such as coolant liquid replacement and cleaning drastically decreases in grinding processing!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The magnet separator method creates a difference in "sludge recovery capability" / Achieving high dewatering performance of sludge and high durability of rollers in grinding processing!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Collect non-magnetic sludge with a filter! ❶ Filter sludge from 10 to 95μ ❷ Available with magnet + paper filter model ❸ Available with high flow processing model
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Surface Grinding) Sludge Recovery Success Case 2 (Achieved zero liquid replacement operation for 7 years with a low failure rate!)
The failure rate is low. We developed our own coolant purification system, achieving zero liquid replacement operation for 7 years! (Excerpt) 1. Background of Implementation - In order to build a factory trusted by customers, we focused on creating dry floor surfaces, establishing a clean factory, and promoting zero waste liquid activities. As part of this initiative, we conducted a comparison of the dewatering performance of magnetic separators... 2. Effects After Implementation - Thanks to the optimization of the arrangement of magnets, we are able to recover abrasive particles along with magnetic sludge, and the dewatering is very effective, with a moisture content below 30%... ★ For more details, please be sure to check the "Case Study Materials"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.
We will introduce a case where the recovery yield rate was improved in the manufacturing process of metal micropowders (MAG PICKER / wet method).
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
Introducing a case study on reducing ceramic deposition in multilayer ceramic capacitor manufacturing and improving pipe clogging (MAG PICKER / Wet Type).
- Separation device
- Ceramics
- Filtration Equipment
【Metal Powder Manufacturing】 Metal Powder / Recovery Case Study Magnet-type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where the recovery yield rate was improved in the manufacturing process of metal fine powders (using MAG PICKER/wet type) 1. Overview Considering the recovery of atomized metal fine powders using magnets. - Achieved target recovery rate with a permanent magnet drum-type magnetic separator. - Utilized as a secondary recovery device for cyclone separators. 2. Target Industry Metal fine powder manufacturing industry, related industries of metal fine powders, etc. 3. Target Issues ▲ Wastewater treatment is necessary even after recovering mixed particles in liquid with cyclone separators, etc. 4. Results After Implementation ◎ By using a permanent magnet drum-type magnetic separator, 98% of the residuals were recovered from wastewater that was previously treated as waste. ◎ Expected cost reduction effects in wastewater treatment. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be arranged for loan. -------------------------------------- ◇ Sales Agency - Sanotec Co., Ltd. - mail: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Technology Co., Ltd. (explanations available from the manufacturer)
High sludge recovery performance and dewatering efficiency. Durability that maintains high performance over a long period!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Systematization of entry and exit management for in-tank operations! Remote monitoring is possible.
- Entrance and exit control system
- Surveillance Camera System
- Other security and surveillance systems
![[Example] Adsorbing "magnetic fine ...](https://image.mono.ipros.com/public/product/image/910/2001516229/IPROS13307638475968014506.jpg?w=280&h=280){kind=small}
Achieving continuous concentration of slurry and efficiently adjusting to the appropriate moisture content. Responding to the optimization of the drying process (time reduction).
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Case] Mixing soil purification iro...](https://image.mono.ipros.com/public/product/image/eca/2001518040/IPROS15018202033221987250.jpg?w=280&h=280){kind=small}
Arsenic is adsorbed onto iron powder for soil purification and removed using a "magnetic separator," bringing it below environmental standard values!
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
Always connected to the cloud, real-time monitoring of gas concentration.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Significantly reduce maintenance labor costs with a fully automated gas detection monitoring system.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Sludge recovery rate increased by three times! Tank cleaning frequency reduced to one-third!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Maintenance such as coolant fluid replacement and cleaning has drastically decreased!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Achieving high dewatering performance of sludge and high durability of the roller!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] The drum and rubber wear out in less than a year!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] During manufacturing, a lot of moisture and oil residue remains in the iron powder, causing concern!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment