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Asahi Kasei Corporation Business Introduction

Leave everything related to industrial film coating to us!

Asahi Chemical Industry Co., Ltd. is committed to the theme of "providing products that our customers can trust and be satisfied with, in a stable and continuous manner," and all employees are making daily efforts to meet our customers' requests. We have established a work environment that can accommodate most products, with exploration from all angles and the technology to support it, covering all processes from corona treatment, which is a pre-treatment process for coating and laminating, to slitting, as well as a wide range of production lines from prototyping to mass production, allowing us to respond flexibly to customer requests. Since Asahi Chemical Industry operates in a clean room, we also address contamination from foreign substances such as dust and dirt, so please rest assured. 【Business Activities】 ○ Film Coating ○ Lamination Processing ○ Corona Treatment ○ Slitting Processing ○ Rewinding Inspection For more details, please contact us or download the catalog.

Metal mirror

The specification angle ranges from 0 degrees to 90 degrees! It is relatively low-cost, highly versatile, and compatible with various wavelength ranges.

"Metal mirrors" are products that have aluminum or gold applied to glass. They are relatively low-cost, highly versatile, and can accommodate various wavelength ranges. The main wavelength ranges are from the ultraviolet range (200nm) to the visible range to the infrared range, with specification angles from 0 degrees to 90 degrees. Our company can provide highly durable products through coating (vacuum deposition). [Main glass materials] ■ General optical glass ■ Synthetic quartz ■ Optical crystals (Si・Ge) ■ Colored glass ■ Resin *For more details, please refer to the PDF document or feel free to contact us.

Copy machine/printer transfer roller

Achieving stable high-quality with excellent voltage-dependent ion conduction! Transfer roller.

The transfer roller for copiers and printers is a high-grade transfer roller designed to meet the demands for high speed and high quality in copiers and printers. At Yamauchi, we provide high-performance transfer rollers that meet the stringent requirements of high-end users by utilizing our unique formulation technology to create ion-conductive rubber materials. 【Features】 ○ Utilizes ion-conductive rubber developed from Yamauchi's unique formulation technology ○ Minimal increase in electrical properties (resistance value) even after long-term use ○ Significantly reduces contamination to photoconductors and other components ○ Offers two types of materials depending on usage conditions and applications → Sponge → Solid + Coating ● For more details, please contact us or download the catalog.

[Processing Example] Locking Process for the Tip of a Long, Thin Bolt

By creating a small area without coating, it becomes easier to screw in!

We would like to introduce some processing examples from Sansei Industrial Co., Ltd. We performed a pre-coating process for anti-loosening on the tip of a long bolt. We used a powerful organic solvent-based adhesive that keeps costs down. Instead of pre-coating the entire tip of the bolt, we created a small uncoated area, making it easier to screw in. If you have something you wonder, "Can this be pre-coated?" please feel free to consult with us. 【Features】 ■ Uses organic solvent-based adhesive ■ By creating a small uncoated area, it becomes easier to screw in ■ Accommodates elongated shapes *For more details, please refer to the PDF materials or feel free to contact us.

[Processing Example] Revolutionary Nylon Full-Cover Coating (Adjustment Screw)

Ideal as a pre-coat for adjustment screws! The film thickness can be freely adjusted.

We would like to introduce processing examples from Sansei Industrial Co., Ltd. Typically, pre-coating can only be applied to one side, but full circumferential nylon coating can be applied uniformly around the entire screw, resulting in smooth movement and making it suitable as a pre-coat for adjustment screws. Additionally, the film thickness can be freely adjusted. 【Features】 ■ Uniform application around the entire screw ■ Smooth movement ■ Suitable as a pre-coat for adjustment screws ■ Film thickness can be freely adjusted *For more details, please refer to the PDF document or feel free to contact us.

[Processing Example] Nylon Resin Coating Processing for Automotive Parts

Overwhelming cost reduction! Eliminates discomfort when touched and injuries caused by burrs.

We would like to introduce examples of processing by Sansei Industrial Co., Ltd. This is a red nylon resin coating process for automotive parts. By applying resin coating to areas that are touched, we eliminate discomfort when touched and injuries caused by burrs. Additionally, since it is a visible part, it is possible to enhance visibility by applying aesthetics and color. While covering with rubber or vinyl can provide similar functions, resin coating leads to overwhelming cost reduction. 【Features】 ■ Eliminates discomfort when touched and injuries caused by burrs ■ Enhances visibility by applying aesthetics and color ■ Leads to cost reduction *For more details, please refer to the PDF document or feel free to contact us.

[Processing Example] Polyethylene Coating on Wine Glasses

Red and black coating is also possible! Here are examples of processing for wine glasses.

We would like to introduce some processing examples from Sansei Industrial Co., Ltd. We applied a yellow polyethylene coating (resin coating) to the handle of a glass cup and the base of a wine glass. Additionally, we also offer red and black coatings. 【Features】 - Significant cost reduction without the need for molds - Beautiful finish that adds a touch of luxury - Improved quality assurance by preventing injuries and noise caused by burrs *For more details, please refer to the PDF document or feel free to contact us.

[Processing Example] Polyethylene Powder Coating for Automotive Parts

We can enhance visibility! Introducing examples of resin coating processing.

We would like to introduce some processing examples from Sansei Industrial Co., Ltd. This is polyethylene resin coating processing for automotive parts, also known as powder coating. By applying resin coating to the parts that are touched, we eliminate discomfort when touched and injuries caused by burrs. Additionally, since it is a visible part, it is possible to enhance visibility by applying aesthetics and color. While covering with rubber or vinyl can provide similar functionality, resin coating leads to overwhelming cost reduction. 【Features】 ■ Eliminates discomfort when touched and injuries caused by burrs ■ Enhances visibility by applying aesthetics and color ■ Leads to cost reduction *For more details, please refer to the PDF document or feel free to contact us.

Business Introduction of JK Technica Co., Ltd. Fukui

Perfect for decoration, beautiful coating.

JK Technica Fukui Co., Ltd. handles various decorative processing using resin, including conventional spray painting, powder coating, pseudo cloisonné technology, and unique special partial coatings and polishing coatings using proprietary modified resins. For more details, please contact us or download the catalog.

Mirror Coating

There are dielectric multilayer mirrors and metal mirrors that stack metal oxides in dozens of layers.

"Mirror Coating" is a coating that can efficiently reflect specific wavelengths such as lasers and visible light. By using IAD (Ion Assisted Deposition) like DFC, we achieve the production of high-quality mirror coatings with high reflectivity and minimal absorption and scattering. It is possible to deposit on not only glass substrates but also plastic substrates, allowing for flexible design and proposals for wavelength ranges and reflectivity according to various applications and requests. [Main Products] ■ Projectors ■ BD, DVD, CD ■ Dental mirrors ■ Beauty device mirrors ■ Automotive components *For more details, please refer to the related links or feel free to contact us.

Dichroic Filter Coating (Wavelength Control Film)

Film formation by stacking dozens of layers of multiple dielectric materials! Used in projectors and other applications.

The "Dichroic Filter Coating" is an optical filter that utilizes the interference of light through thin films to transmit or reflect light in specific wavelength regions. In projectors, color separation filters are used, and in digital cameras, infrared cut filters are placed in front of imaging sensors that have sensitivity characteristics in the visible to near-infrared wavelength range, adjusted to match the sensitivity of the human eye. Our company manufactures high-quality DFC with high reproducibility and reliability using Ion Assisted Deposition (IAD) for film formation. 【Main Products】 ■ Projectors ■ Digital Video Cameras ■ Lighting *For more details, please refer to the related links or feel free to contact us.

Water-repellent and oil-repellent (stain-resistant) coating

Film formation on glass and plastic substrates (PC, olefin-based resins, PMMA, etc.) is possible!

The "Water-repellent and Oil-repellent (Anti-soiling) Coating" is a technology that coats the substrate surface by evaporating fluorine-based compounds through vacuum deposition. Fluorine-based compounds have low surface tension, achieving water-repellent and oil-repellent (anti-soiling) properties. It is possible to form a film on glass and plastic substrates (such as PC, olefin-based resins, PMMA, etc.), providing excellent anti-soiling and scratch prevention functions for anti-reflective and mirror films. 【Features】 ■ Water-repellent and Oil-repellent (Anti-soiling) properties ■ Excellent anti-soiling and scratch prevention functions *For more details, please refer to the related links or feel free to contact us.

Coating for high-power lasers

As the output power of lasers increases, optical elements with higher laser damage resistance are in demand!

At Ito Optical Industrial Co., Ltd., we can process anti-reflective coatings and mirrors with excellent laser resistance by optimizing the surface conditions of substrates, the deposition materials, and the deposition conditions. The compatible substrates include synthetic quartz, BK7, and CaF2. Please feel free to contact us when you need our services. 【Features】 <1064nm AR Coating> ■ Wavelength: 1064nm ■ High transmittance: T≧99.5% ■ Damage threshold: 35J/cm² ■ Compatible substrates: synthetic quartz, BK7, CaF2 *For more details, please refer to the related links or feel free to contact us.

Technical Data: Possibilities of Thin Film Production Using Excimer Lamps

Utilizing high-output xenon excimer lamps! Introduction to the film deposition rate of the light CVD method.

By forming a thin film on the surface of metals and polymer materials, it is possible to control the mechanical, thermal, chemical, and electrical properties of the material's surface. Various methods are employed for the film formation of thin films used in this surface modification, including vacuum deposition, PVD, and plasma CVD methods. It is expected that the exploration and development of new film formation methods will continue in the future. In this document, we present the results of our examination of the potential of a thin film manufacturing process using a "high-output xenon excimer lamp." [Contents] ■ Introduction ■ Film formation speed of the photochemical CVD method using a "high-output xenon excimer lamp" ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

DLC Tribology Coating "CERTESS CARBON"

Shows a low friction coefficient and is active in automotive parts! A coating that also excels in wear characteristics.

"CERTESS CARBON" is a coating primarily composed of amorphous carbon. It exhibits high hardness along with excellent abrasive wear resistance and anti-adhesive wear properties. Additionally, it demonstrates an extremely low friction coefficient, contributing to the reduction of CO2 emissions from vehicles through the performance enhancement of automotive parts. This product can be coated at low temperatures, eliminating the need for processes to correct deformations (distortions) that occur at high temperatures, thus leading to a reduction in labor hours. Moreover, it does not become soft, making it suitable for the molding of plastics and rubber, molds, as well as automotive and machine parts. 【Features】 ■ High hardness ■ Excellent abrasive wear resistance ■ Excellent anti-adhesive wear properties ■ Extremely low friction coefficient *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

Super Hard Thin Film Coating "CERTESS NITRO"

Ultra-hard thin film coating that improves wear resistance! No polishing process is required after film formation.

"CERTESS NITRO" is a super-hard thin film coating for mechanical parts formed by physical vapor deposition. Thanks to its unique technology, the coating surface is extremely smooth, eliminating the need for any polishing process after film formation. Additionally, the coefficient of friction is significantly reduced, and resistance to corrosive wear, abrasive wear, and adhesive wear is greatly improved. It is utilized in a wide range of fields, including the aerospace industry, automotive parts, and medical device components. 【Features】 ■ Formed by PVD (Physical Vapor Deposition) ■ No polishing process required after film formation ■ Significant reduction in coefficient of friction ■ Improved resistance to corrosive wear, abrasive wear, and adhesive wear *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

Coating the inner surface of a very thin pipe.

Add characteristics with high-performance coating! Coating of the inside of injection needles and nozzles is now possible!

Our company provides coating for the inner surfaces of ultra-fine pipes. Coating the insides of injection needles and nozzles, which has been difficult until now, is now possible. We can accommodate inner diameters of 0.5mm or less and add properties with high-performance coatings. Additionally, we support various types of films, including fluororesin and ceramics. Please contact us for inquiries. 【Features】 ■ Coating for the insides of injection needles and nozzles is possible ■ Can accommodate inner diameters of 0.5mm or less ■ Adds properties with high-performance coatings ■ Supports various types of films, including fluororesin and ceramics *For more details, please refer to the PDF document or feel free to contact us.

Insulation coating for voltage resistance applications

Improvement of electrical performance and response performance through partial coating! Contributes to the enhancement of product functionality.

The demand for insulation is increasing, particularly in industries such as electronics, medical, and measurement. A resin film is formed on metallic materials to create an insulating film that can withstand voltages from low to high. Depending on the usage conditions, it is possible to withstand voltages of around 3000V. In addition to serving as a simple insulating coating, partial coating contributes to enhancing electrical performance and response performance, thereby improving product functionality. 【Features】 ■ Forms an insulating film that can withstand voltages from low to high ■ Capable of withstanding voltages of around 3000V ■ If using fluororesin coating, various functions such as lubricity, chemical resistance, and water repellency can be imparted ■ If using ceramic-based coating, not only insulation but also heat resistance can be provided *For more details, please refer to the PDF document or feel free to contact us.

Non-stick coating for blood and fingerprint adhesion prevention purposes.

Protects materials from water droplets and solvents! It also helps prevent a decrease in product functionality.

The product is a non-stick coating that protects against fingerprints and blood contamination in medical environments. Additionally, these films have a water-repellent coating that protects the material from droplets and solvents that can significantly affect the product, preventing a decline in product functionality. Please feel free to contact us when you need assistance. 【Features】 ■ Suitable for improving the release properties of jigs, preventing burning, and for anti-soiling purposes. ■ Can also be used to prevent the decline in product functionality due to the adhesion of fingerprints, blood, and chemicals. ■ Coatings are available that serve the role of water-repellent coatings to prevent functional decline, freezing, and corrosion caused by the adhesion of droplets and solvents. *For more details, please refer to the PDF document or feel free to contact us.

Coating components for medical devices

We carry out a wide variety of coating processes, including coatings for fine components and parts that require electrical insulation.

Our company has been conducting coating processes for various high-performance required components, starting with our uniquely pursued ultra-fine wire coating. We implement a wide range of coating treatments, including coatings for fine components, wires that maintain low friction coefficients and rotational properties in sliding areas, and components that require high voltage resistance. On our website, we mainly introduce examples of coating technology applicable to medical device components. For more details, please refer to the related links. 【Examples of Coating Technology Applications】 ■ Medical electrode needle components ■ Guide wires ■ Inner diameter coated products ■ Ultra-fine inner diameter coated products ■ Medical fine components *For more details, please refer to the PDF materials or feel free to contact us.

バネへのPTFEコーティング

ワッシャーの二硫化モリブデンコーティング

ワッシャー表面にMoS₂固体潤滑膜を形成。締結時の摩擦低減、かじり防止、トルク安定化。

高荷重がかかる場合の部品欠損を防ぎます

Surface treatment: Non-stick, wear-resistant coating

We perform surface treatment not only through thermal spraying but also through various methods that combine thermal spraying with additional techniques.

There are various non-stick coatings (surface treatments) that prevent sticky substances, such as strong adhesive tape, from sticking. The non-stick coating developed by the Japan Foundry Engineering Association maintains its non-stick properties even when scraped with tools like files. Please give it a try in areas where non-stick properties have previously deteriorated due to wear. Additionally, we can provide various coatings that meet needs such as heat resistance, slip properties, and the ability to change surface roughness in multiple ways, so feel free to contact us. 【Features】 - Almost any substrate can be used → Steel (soft steel, stainless steel, etc.), non-ferrous metals like aluminum and copper, wood... → Non-stick and wear-resistant coatings can be applied to a variety of materials - Coating with excellent non-stick and wear-resistant properties → Composite surface treatment using special thermal spraying and ceramic or silicone coatings For more details, please contact us or download the catalog.

Surface treatment: Oxidation-resistant ceramic coating, glass coating

We perform surface treatment not only through thermal spraying but also through various methods that combine thermal spraying with additional techniques.

Graphite (carbon) products have excellent heat resistance, but they are prone to oxidative wear and require isolation from the atmosphere. The Japan Foundry Technology Research Institute is implementing coatings that extend the lifespan of carbon products by combining glass-like coatings with SiC. These can also be used for heat-resistant components and sintering trays, but from a slightly different perspective, graphite (carbon) itself can be used in electromagnetic cookers, allowing for the combination of these coatings with Teflon for use in food and beverage applications. 【Features】 ○ Ceramic coating with excellent oxidation resistance ○ Glass coating with excellent water repellency and oxidation resistance For more details, please contact us or download the catalog.

A coating that is difficult for tape and adhesives to stick to and requires abrasion resistance.

Excellent coating that maintains non-stick properties even when sanded with a file, etc. [Free sample available]

The Japan Casting Technology Research Institute offers surface treatment that combines blasting, thermal spraying, and special coatings. This coating is primarily used for the following items: ◆ Transfer plates and transfer rolls with good release properties for hot melt systems ◆ Adhesive sheet laminating rolls and label application plates ◆ Pots and parts with good release properties against adhesives Moreover, it also possesses wear resistance, and the coating maintains its non-stick properties even when scraped with tools like files. We encourage you to try it on areas where non-stick properties have declined due to wear. Many customers have reported significant improvements in work efficiency, as the poor release properties of rolls and parts have been alleviated, reducing deformation and defect rates during attachment and detachment. Additionally, the elimination of release agents has led to cost reductions. We can provide various coatings to meet needs such as heat resistance, slip properties, and varying surface roughness, so please feel free to contact us. ★ We are currently offering free samples of the coated plates to the first 30 applicants! If you are interested, please indicate "Sample Request" in your catalog download or inquiry. *For more details, please contact us or download the catalog.