スカイロジック List of Products and Services

We will conduct a simple verification to check if the barcode reading and label display are correct. Using the "Comparison with Master Image" feature of EasyInspector, we conducted the verification with the samples provided, but there were many false detections when the labels were affixed to the trays, making it difficult to perform the inspection properly. Since we only received good products, the images of defective products were created by our company. Barcode reading was possible even when the labels were affixed to the trays. 【Software Used】 EasyInspector (formerly EasyInspector) The current 'EasyInspector2' color package can be used for inspection with the "Comparison with Master Image" feature.

• Visual Inspection Equipment

We received an inquiry from a manufacturer specializing in FA machinery, who is considering implementing our system in the inspection department of their factory in Malaysia. Our company has agents in Malaysia and China, and we plan to expand our sales channels overseas in the future. By using the "Scratch and Defect Inspection" feature of EasyInspector, we were able to detect glossiness in eight rubber products and determine visually similar defective items in less than 0.26 seconds. The "Scratch and Defect Inspection" feature was used to detect any white or black dots or lines within something that should be uniform. Additionally, we selected the "ring" inspection frame to match the shape of the products. 【Software and Equipment Used】 Software Used: EasyInspector710 (formerly EasyInspector) Field of View: 3 x 2mm Minimum Size of Inspection Target: 3mm Number of Inspection Points: 8 Camera Resolution: 1.3 Megapixels Lens Focal Length: 35mm Distance Between Lens and Product: Approximately 50mm Lighting: Indoor Fluorescent Light The current 'EasyInspector2' color package can be used for [Scratch and Defect Detection] inspections.

• Visual Inspection Equipment

We received an inquiry regarding the appearance inspection of rubber parts on a milky white disc. There is a desire to build a low-cost system to detect foreign objects, burrs, and bubbles. Since sending samples is not possible, images were provided instead. The product size has an outer diameter of Φ7.6 and a height of 0.9, with a shape that has protrusions on both sides in the center. The detection levels being considered are for foreign objects of size 0.05 square millimeters, burrs of size 0.2 square millimeters, and bubbles of size 0.3 square millimeters. As a preliminary evaluation service, we checked what would happen if we placed the item on a base as part of the operational method being considered. With top-side lighting, the surface did not appear to be transparent, and upon applying image processing, it seemed capable of detecting debris adhered to the surface. We will proceed to a test (feasibility verification) to confirm whether actual defects such as foreign objects can be detected under these conditions, assuming real operational scenarios. This time, we are setting it up using the "Scratch Inspection" feature of EasyInspector.

• Visual Inspection Equipment

Rubber molded parts, such as automotive components, have different clip mounting positions depending on the product. This time, we received a request for a simple verification of clip position measurement. If the field of view is approximately 250mm in the longitudinal direction, it seems possible to measure the clip pitch with an accuracy of ±0.5mm. By using the "Dimension and Angle Inspection" feature of EasyInspector, we were able to detect the differences in the positions of four clips and determine visually similar similar products (different items) in less than 0.93 seconds. The image on the right shows the detection frame. Our company accepts verification and support from technical staff on a daily basis. If you have any issues, questions, or uncertainties during operation, please feel free to contact us at any time. 【Software Used】 EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' MS (MeaSure) package can be used for position and width measurement inspections.

• Visual Inspection Equipment

We received a message from a trading company saying, 'We are looking for a system that can perform image inspection.' They were considering integrating it into an automatic assembly machine, receiving signals from a higher-level control device, conducting imaging and judgment, and returning the judgment results to the higher-level control device. Many trading companies and industrial equipment manufacturers repeatedly purchase our inspection software because it is easy to integrate and sold as a one-time purchase. As a result of testing with the sample products we have, we found that it is possible to detect the bias of the sponge and the presence of rubber using EasyInspector's 'Presence of Specified Color Inspection.' For the sponge bias, the setting is that if a color other than the sponge is detected, it is considered a failure. For the presence of rubber, black is designated as the specified color within the inspection frame, and if rubber is present, detecting black results in a pass. The light blue fluorescent pixels in the image indicate the detected specified color.

• Visual Inspection Equipment

We received a message from an industrial equipment manufacturer stating, "We were considering whether we could conduct inspections with your image inspection software 'EasyInspector' and learned that there is a free evaluation service available." The items they want to inspect are two types: checking for excess urethane and detecting leftover ends of clip inspection tape, as well as checking for tape overflow (with a margin of error of 1mm). It was possible to conduct inspections that could be confirmed visually. The verification results for the clip overflow inspection and the urethane dimension inspection were both validated using EasyInspector's dimension angle inspection. For the other inspection item, the clip tape ends and urethane holes, it seems necessary to narrow the field of view (with multiple inspections) using a different software called DeepSky. [Software Used] EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' MS (MeaSure) package can conduct inspections with angle measurement.

• Visual Inspection Equipment

This time, I would like to focus on the production of a mechanism called "string conveyor." Unlike a regular conveyor, a string conveyor transports products along a "line" rather than a "surface." Why do we go to the trouble of supporting products with a line? The advantages are: - It allows for inspection from both the top and bottom since it can be photographed from below. - By placing a backlight underneath, it enables photography using transmitted light. - By varying the speeds of the two strings, it can rotate the products. And so on. Production time: 1.5 days Material cost: 30,000 to 40,000 yen [How to make it] This time, there will be no cutting or gluing. The basic approach is to assemble the various parts that have been arranged using a screwdriver and hex wrench. *For more details, please refer to the related links or feel free to contact us.*

• Visual Inspection Equipment

This is a request for a simple verification from a manufacturer of custom automatic machines that specializes in high precision and high-speed transport. By using the "Dimension Angle Inspection" feature of EasyInspector, it was possible to measure the dimensions of four sides using eight frames. In this setup, the dimensions are determined by the difference in values detected by the two frames. The left image shows the detection of the two frames. The right table indicates that Frame 004 is marked as "Fail" due to being outside the tolerance. Since we used a 5-megapixel camera this time, the width is 2592 pixels. With a field of view of approximately 700mm, the size of 1 pixel is calculated as "700mm ÷ 2592 pixels = 0.27". The sample product you sent was identifiable with the above precision, but ideally, we would like to conduct inspections with a tolerance of about 0.1 for 1 pixel. For example, with a 20-megapixel camera, the width would be 5400 pixels, making the size of 1 pixel 0.12, allowing for more accurate measurements. Therefore, verification with another sample is necessary. The current takt time was 0.44 seconds.

• Visual Inspection Equipment

We received an inquiry from a food manufacturer. In the process where the operator adds ingredients one by one, we check through image inspection whether the oden ingredients are properly placed in the container. Since daikon is added first, there is no risk of forgetting it, so we will verify the other four types: chikuwa, konnyaku, tsukune, and egg. We trained DeepSky on the four types of ingredients: chikuwa, konnyaku, tsukune, and egg, and set it up so that it is considered OK if it detects one of each. There are times when detection fails if the target ingredients are hidden, but it was generally able to detect them when more than half of the ingredients were visible. 【Software and Equipment Used】 Software Used: DeepSky Field of View: Approximately 163 x 130mm Minimum Size of Inspection Target: 40mm Number of Inspection Points: 4 Camera Resolution: 1.3 Megapixels Lens Focal Length: 12mm Distance Between Lens and Product: 330mm Lighting: Indoor lighting

• Visual Inspection Equipment

The industrial machinery manufacturer has requested to automate the monitoring of underground tank meters. Monitoring the meters, even on-site, requires manual checks in rain or snow, which is time-consuming and labor-intensive. Image inspection can help improve productivity in such cases. Since the reading of the underground tank meter could not be done with the usual meter reading function, a method based on the number of lit lamps was used, allowing for threshold determination as shown in the attached document. (For example, if 4 lamps are lit, it can be read as 40%, and if 6 lamps are lit, as 60%.) Thresholds can be set for each frame, allowing for configurations such as defining a certain percentage as an abnormal value. Using the "Meter Reading" function of EasyInspector, five inspection frames could be evaluated in 0.52 seconds. [Software Used] EasyInspector (formerly EasyInspector) The current 'EasyInspector2' CP (Control Panel) package [Meter Display Reading] can be inspected with 'EasyMonitoring2'.

• Visual Inspection Equipment

We received inquiries about our inspection software from manufacturers of plastic molded products, including injection molding, processing, assembly, and mold production. We conduct a simple verification to check whether a stamp with indelible ink of letters and numbers has been applied. By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to inspect two locations in 0.4 seconds. The left image shows the inspection frame set to specify the inspection locations. The right image displays the confirmed numbers as pass (in blue) and the letters without printing as fail (in red). 【Software and Equipment Used】 Software Used: EasyInspector (formerly EasyInspector) Field of View: Approximately 223 x 177mm Minimum Size of Inspection Target: 10mm Number of Inspection Points: 1 Camera Resolution: 1.3 Megapixels Lens Focal Length: 16mm Distance Between Lens and Product: Approximately 540mm Lighting: Ring Lighting Distance from Lighting to Inspection Item: Illuminated from 100mm above Current 'EasyInspector2' color package can perform inspections for the "Presence of Specified Color."

• Visual Inspection Equipment

This is a request for verification of painted parts used in the interiors of luxury cars. The increase in inquiries about "paint defects" is one example of this trend. Various paint manufacturers have adopted our image inspection technology. We offer a "simple evaluation service" free of charge, provided by our technical staff. If defects or judgments can be detected during the simple evaluation, we recommend conducting a "feasibility verification" test that simulates actual operations to evaluate processing time and judgment accuracy. Additionally, we can lend demo units free of charge, allowing users to experience the deep learning inspection software firsthand. By using DeepSky's inspection capabilities, inspections were possible. The workpieces to be inspected are conveyed on a conveyor, and one side is magnified for imaging. Adjusting the lighting when imaging painted products is a key point.

• Visual Inspection Equipment

This time, the simple verification was requested by a chemical manufacturer, who sent us photos to consider whether we could perform image inspection for the opening and closing of valves and the monitoring of a 7-segment display. Using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to inspect one location of the valve opening and closing in 0.38 seconds. The setting is such that if there is a specified number of black pixels within the frame, or if there are none, it is considered OK. In the right image, the handle detected in green is not visible in the right image because the valve is open, so it is displayed as defective with a red frame. For the other 7-segment display, we used the "Meter Reading" feature to read a 5-digit number in 0.35 seconds. Due to the low contrast between the numbers and the background, the reading accuracy was unstable, and we may need to adjust the position of the camera and the meter in the future. 【Software Used】 EasyInspector (formerly EasyInspector) Current version: 'EasyInspector2' CL (color) package [Presence of Specified Color] CP (Control Panel) package [Meter Display Reading] can be used for inspection.

• Visual Inspection Equipment

If you have good and defective product images taken with a digital camera or similar, you can conduct detection tests using your own images. Please train DeepSky online and try out the detection performance of the AI. The detection results will be notified via email. 《1》Shooting: Take pictures of the acceptable and unacceptable products that you want to detect with a digital camera or similar, and save them in a single folder. 《2》Annotation: Click on the "Annotation" menu. Load the images you want to annotate from the folder in step 1, and place annotation boxes around the objects you want to detect in each image. 《3》Uploading Annotation Data: Click the "Learning" button in the "Annotation" section to upload the annotation data created in step 2 to the DeepSky program. After the learning is complete, a notification email will be sent to your registered email address. 《4》Detection and Recognition: Click on the "Detection and Recognition Test" menu and upload the images you want to detect and recognize to the DeepSky program. The result images will be sent to your registered email address as an email with image attachments.

• Visual Inspection Equipment

"EasyInspector2" is a general-purpose AI visual inspection software that combines AI image processing with rule-based processing. Even without specialized knowledge in image inspection, you can start inspecting immediately with just installation and camera connection. ■ It can be configured with no code, allowing for a variety of inspections such as defect detection, dimension measurement, and OCR to be executed in one stop. ■ It is easy to implement as a one-time purchase package with no operational costs, and additional features can be added later. ■ Up to five cameras can be connected to a single PC, providing flexibility for product changes and line additions. ■ It also includes traceability features such as integration with external devices, CSV output, and image storage. With over 2,500 implementations in industries such as manufacturing, logistics, food, and electronics, it is a high-cost-performance image inspection solution that supports quality improvement, reduction of work time, and labor cost savings. *For more details, please refer to the PDF document or feel free to contact us.

• Visual Inspection Equipment

EasyMonitoring2 automatically reads and records meter data simply by installing a network camera in front of the meter that needs monitoring, without requiring any additional actions. It eliminates the cumbersome tasks of visual checks, recording in ledgers, and re-entering data into Excel, thereby streamlining operations. Since it continuously monitors with a network camera, it eliminates the need for patrols and can obtain data as frequently as every few seconds to determine if there are any abnormalities. To eliminate the need for patrols, EasyMonitoring2 not only has a meter reading function but also possesses various features to identify valve positions, water leaks, turbidity, and other conditions typically checked visually. **Advantages of EasyMonitoring2** - Easy and quick implementation - A system configuration that is self-contained within the facility - Compatible with various network cameras - No operational costs due to a one-time purchase package - Supports condition checks for flames, liquids, and more - Utilizes deep learning (AI) *For more details, please refer to the PDF materials or feel free to contact us.*

• Other security and surveillance systems

"CazoeTell" is an application that displays counting results simply by taking photos of the items to be counted. It enables counting with a highly accurate learning model that perfectly fits the application by using real images taken in actual field environments for training. Additionally, thanks to its unique high-resolution processing algorithm, it excels at counting very small and densely packed items. 【Features】 ■ Instantly counts target objects in images ■ Specialized for counting ■ Fast and high-precision AI counting ■ Usable on both PC and smartphone ■ Equipped with various functions *For more details, please download the PDF or feel free to contact us.

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"RakuiroChecker" is an inspection device that detects miswiring of wire harnesses through image processing. If the housing and wires are visible on the screen, it will determine pass or fail regardless of their position. Moreover, the time taken for the judgment is 0.3 seconds* (depending on the PC specifications). You can perform inspections one after another while holding a bundle of wire harnesses in one hand. 【Features】 ■ Simple and fast ■ Determines both sides of the housing ■ Resistant to environmental changes *For more details, please refer to the related links or feel free to contact us.

• Other inspection equipment and devices

The "aiforce-mini" is an AI visual inspection device that operates on a new manufacturing line equipped with good product learning. It is palm-sized and can be integrated into various devices, featuring a simple and easy-to-operate mechanism. By creating learning data with good products, it can also handle rare defective products and unknown defects. This helps in design and cost reduction. 【Features】 ■ Reduction of setup adjustment costs ■ Capability to handle various defects ■ Versatility and reduction of learning costs ■ Reduction of design and consideration costs *For more details, please refer to the related links or feel free to contact us.

• Visual Inspection Equipment

"wakeTell" is a classification counting app that categorizes and counts items. You can take a photo of the items you want to count (such as parts or tablets), and the app will classify the target objects from the captured image and display the counting results. Since it can count multiple types simultaneously, it is useful not only for simple counting but also for detecting quantities of various parts and inventory management. 【Features】 ■ High versatility ■ Annotation for each label ■ Easy pass/fail settings ■ Operates on iOS ■ Automatic log saving *For more details, please download the PDF or feel free to contact us.

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"BoxMetrix" is a box dimension and weight measurement system that automates the measurement of box size and weight, outputting width, depth, height, and weight within 2 seconds of placing the box. The output includes receipt printing, recording images and CSV files, as well as data transmission to external sources. Fast, accurate, and easy. This system streamlines logistics with image processing technology. 【Features】 ■ Accurate image processing with a high-resolution camera ■ High repeatability ■ Printing dimensions and weight with a receipt printer (optional) ■ Saving image data ■ Saving to CSV files (Excel) ■ Integration with external devices and applications (optional) *For more details, please refer to the related links or feel free to contact us.

• Other measurement, recording and measuring instruments

"qr-monodoco" is a cloud system that connects "mono" (things) and "basho" (places) using a two-dimensional code, allowing workgroups to share information in real-time. It operates on servers managed by the American company SalesForce, which has a proven track record in public services and financial institutions, ensuring reliable security. Data can be saved as CSV files for recording deliveries and processes. It is a simple system that you can try for free right now. 【Specifications】 ■ OS and Browser: Safari iOS 11 or later, Chrome version 94 or later, Microsoft Edge version 12 or later ■ Requirements: PC or smartphone ■ Optional features: Mailing list sending, linking with maps or building layout images *For more details, please refer to the related links or feel free to contact us.

• Other information systems

"FX Capture" is an inspection system that controls high-resolution DSLR cameras and ultra-high-resolution industrial cameras connected to a PC, enabling inspections with EasyInspector and DeepSky. This allows for inspections of items where the size of anomalies was previously too small to determine, as well as large items that require a wide field of view. Please feel free to contact us when you need assistance. 【Features】 ■ High-quality images that enable high-precision inspections ■ One-shot inspections made possible by a wide field of view *For more details, please refer to the related links or feel free to contact us.

• Visual Inspection Equipment

"EasyNumbers" is a product that can instantly count flat or rod-shaped items. Simply place the target object on the counting station, and it will count the number of items 10 to 20 times per second, providing pass/fail judgments and calculating counting results. Additionally, by counting in three different areas rather than just measuring along a line, it offers more accurate counting results. It contributes to the efficiency of counting inspections for flat and rod-shaped products such as seals, stickers, circuit boards, aluminum plates, gaskets, and placards. 【Features】 ■ Real-time counting allows measurement of the number of items as soon as they are placed without pressing a start button. ■ Accurate counting is possible by confirming the match of numbers through counting in three different areas. ■ Checks whether the counting results are consistently the same across all three areas (specified consecutive counts can be set from 1 to 100). ■ Utilizes area cameras to count in "surfaces" rather than "lines." ■ Includes a function to save history as a CSV file. * Numerous measurement case videos are available on the website. * For more details, please download the materials or contact us through our website.

• Image Processing Software

"AoriChecker" is software that memorizes the master image of printed materials and overlays it with live images. By setting the master image and capturing the document you want to verify for overlay, you can easily check the accuracy of the content. Additionally, various operations can be easily performed using the keyboard or the included keypad. 【Features】 ■ Detects typos and errors instantly with simple operation ■ Supports various sizes ■ Unlimited registration of models (types) and master images ■ Easy operation with keyboard and numeric keypad ■ Equipped with various functions *For more details, please refer to the related links or feel free to contact us.

• Other inspection equipment and devices

By combining QR codes and network systems, we can connect "things" with "things," "things" with "locations," and "things" with "processes," thereby eliminating the hassle of reporting and communication, the waste of searching for items, and losses due to item errors. For example, if information such as whether materials have been "delivered," "when and where they were delivered," and "which process they are currently in" can be easily and accurately shared within a group, it can eliminate the hassle of reporting and the wasted time spent searching for materials, as well as the effort required to check combinations of materials and tools. Skylogic offers a variety of two-dimensional code systems for different applications, ranging from simple lightweight systems using smartphones to dedicated systems using network cameras. 【Product Lineup】 ■ QR Mono Doko This is a smartphone-based app that can be easily and quickly started on a small scale. By scanning the QR codes of the location and the product with a smartphone during delivery, the group can simply share "what is where." ■ QR Fixed Point Monitoring System By installing fixed network cameras, it continuously captures the materials, tools, and the connection status of piping that are always present, automatically verifying whether they are in the correct condition.

• Process Control System

The "Equipment Monitoring Cloud" is a system that allows for the monitoring of facilities such as substations and dams in mountainous areas using mobile networks and network cameras. Regular meter readings and lamp checks are conducted, and immediate notifications are sent in case of abnormalities. By eliminating the need for travel for inspections, costs are reduced, and frequent automated checks enable quick responses to any issues that arise. 【Mechanism of the Equipment Monitoring Cloud】 Image processing for the Equipment Monitoring Cloud is performed in the cloud, eliminating the need for image processing systems like PCs. It can be implemented with just one camera. You can start using it simply by placing the camera and connecting it to the internet. There is no need for network settings such as VPN/port forwarding, so there are no hassles during the setup process. 【Features】 ■ No installation costs ■ Start immediately by just placing the camera ■ Automatic monitoring of facilities in mountainous and remote areas *For more details, please refer to the related links or feel free to contact us.

• Other security and surveillance systems

"DeepSky" is an AI visual inspection software that is easy for on-site users to operate with its "all-in-one & simple operation" design. It incorporates object recognition and good product learning from various deep learning methods, and further researches models optimized for factory automation (FA) to create its lineup. Skylogic, which has provided and supported over 2,000 examples of image processing products for FA sites, designed it with a focus on the needs of the field. ~ Do you have any of the following requests or concerns on-site? ~ ■ I want to start utilizing AI on a small scale. ■ I am worried about the judgment accuracy of the current inspection machine. ■ There are limited people who can set up the inspection machine. ■ It is difficult to secure and train inspection personnel. ■ There is variability in accuracy and inspection standards. DeepSky can perform "image data collection → learning → judgment" with just one PC. AI image processing is different from traditional procedural (rule-based) image processing in that it is easy to set up and excels in judgment under complex and variable conditions. We offer sample verification and a web trial service, so please feel free to reach out to us.

• Image Processing Software

Easy AI counting with your smartphone or computer. This application displays counting results (quantity or number) simply by taking a photo of the items to be counted. 【Do you have these concerns?】 - Counting takes too much time or is prone to errors - I want to easily manage parts and tools By using actual images taken in real-world environments for training, it enables counting with a high-precision learning model that fits your needs 100%. Additionally, we also offer "wakeTell," which excels at counting by classification. 【Product Lineup】 ■ cazoeTell (quantity counting) - An application specialized for counting numbers or quantities ■ wakeTell (classification counting) - An application that can count by classification *For more details, please refer to the related links or feel free to contact us.

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This product is a flexible and easy-to-use standard inspection platform compatible with EasyInspector/DeepSky. It can be used for simple hand-held inspections, sampling inspections, etc. We provide fixtures that can accommodate various workpieces. Additionally, various lighting and camera installations are possible depending on the inspection conditions. 【Features】 - High-durability duralumin base plate that can accommodate workpieces up to 415mm x 415mm. - A base plate with positioning pins is also available, which is convenient for customers when fabricating fixtures. - Fixed columns that allow for flexible positioning of cameras and lighting. - Products with components mounted on the back, such as circuit boards, can be secured in a suspended state; the adjustment range for the long holes is 15mm. *For more details, please refer to the related links or feel free to contact us.

• Lighting for image processing

The "QR Fixed Point Monitoring System" is a system that recognizes the location of items throughout the entire process from materials to manufacturing to products, efficiently confirming whether the items are being used correctly. It can utilize the existing internal LAN network (wired or wireless). In the case of Wi-Fi, no wiring is required for image data transmission. Image acquisition is done through still images, minimizing the burden on the network. 【Features】 ■ Data transmission to higher-level systems (data files, socket communication) is possible. ■ Acquired QR data can be processed by higher-level systems. *For more details, please refer to the related links or feel free to contact us.

• Other security and surveillance systems

"BCR-Master" is a master image switching software that allows you to switch master images using a barcode reader. It reads the barcodes of inspection items and automatically switches the master images. You can read the barcodes of products one by one, call up the master images, and perform inspections simultaneously. Please feel free to contact us when you need assistance. 【Solutions to these concerns】 ■ There are many varieties of inspection items, but you want to frequently switch master images. ■ You want to call up the master images of inspection items one by one and conduct inspections. *For more details, please refer to the related links or feel free to contact us.

• Image Processing Software

The "Intelligent I/O Unit" is a unit that can switch master images and perform inspections using only I/O. By connecting the PLC's I/O output to the Intelligent I/O Unit's I/O input, it is possible to switch between 32 different master images and execute inspections just by switching I/O. The connection is via USB, and it is recognized as an RS232C device on the computer side. 【Product Lineup】 ■ Intelligent I/O Unit ■ Intelligent I/O (with foot switch) ■ Intelligent I/O (with indicator light) ■ Intelligent I/O (switch and indicator light set) *For more details, please refer to the related links or feel free to contact us.

• Image Processing Equipment

This product is an XYZ-axis stage for image inspection that can be used in combination with EasyInspector2/DeepSky. It can be used for detailed inspections that are difficult to confirm visually, such as electronic components and precision etching. It allows for efficient setting of numerous inspection points and supports autofocus. 【Features】 ■ Efficiently set numerous inspection points ■ Easy alignment work before starting inspection ■ Autofocus function ensures inspections are always performed with clear images ■ Captured images can be saved, and OK/NG results for each point can be saved as CSV data ■ Various lighting and camera setups are possible depending on inspection conditions ■ The wide adjustment range of XYZ expands the scope of inspection targets *For more details, please refer to the related links or feel free to contact us.

• Visual Inspection Equipment

This document presents case studies of image inspections using the AI general-purpose appearance inspection software "EasyInspector2." Customers from the automotive parts and electronic circuit board sectors make up half of our clientele, and we serve a wide range of industries, including assembly verification of equipment and inspection of minute dirt on products. [Featured Case Studies (Excerpt)] - Inspection of defects in circuit board patterns and silk printing - Inspection of the orientation of electronic components - Counting of parts and detection of different items - Inspection of scratches on uneven surfaces - Measurement of dimensions and angles of mechanical parts - Counting the number of sheets of paper - OCR reading and barcode scanning - Reading of laser engravings on IC components - Meter display reading - Inspection of scratches and dents on aluminum die-cast parts - Hair contamination in food - Detection of several types of chemicals - OCR for metal engravings and more. *For more details, please refer to the PDF document or feel free to contact us.

• Visual Inspection Equipment

We received an inquiry from an electronic component manufacturer and would like to introduce a case of a simple verification conducted on components mounted on a circuit board. By using the "Presence or Absence Inspection of Designated Color" feature of EasyInspector, we were able to determine four visually similar counterfeit items (different products) in 0.52 seconds. We conducted a presence or absence inspection of the components on the circuit board using the sample we received. As a result of the verification, determining based on the color of the component center was difficult due to the subtle difference from the background color, making stable inspection challenging; however, we were able to make determinations based on the presence or absence of solder. 【Software and Equipment Used (Excerpt)】 ■ Software Used: EasyInspector (formerly EasyInspector) ■ Field of View: 141×80mm ■ Minimum Size of Inspection Target: 2mm ■ Number of Inspection Points: 4 ■ Camera Resolution: 20 million pixels *For more details, please refer to the related links or feel free to contact us.

• Contract Inspection

We would like to introduce a case where we conducted a simple verification of outdoor drainage treatment at the request of a pharmaceutical manufacturer. Monitoring outdoors can be challenging due to factors such as the presence of power sources and changes in visibility depending on day or night. This time, the inspection was based on the images provided. By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to make judgments in two inspection areas. We register the unacceptable colors in advance. If a registered unacceptable color is detected, it is set to fail. Our company offers a "Simple Evaluation Service" provided by technical staff free of charge. Additionally, we offer demo units for free rental, allowing you to experience the inspection software firsthand. 【Software Used】 ■EasyInspector (formerly EasyInspector) The current 'EasyInspector2' color package [Presence of Specified Color] can be inspected with 'EasyMonitoring2'. *For more details, please refer to the related links or feel free to contact us.

• Contract Inspection

We would like to introduce a case that was inquired about by an industrial equipment system manufacturer with whom we have previously done business. When the red light is on, it triggers an alert; the panel meter sends an alert at 10% below the set value, and the analog meter has a system that triggers alerts based on their respective settings. They were considering a setup where a camera is connected via wired LAN to a computer, which in turn is connected to a Patlite to sound an alarm. By using the "Meter Reading" function of EasyInspector, we were able to make determinations at two locations in 0.35 seconds. 【Software Used】 ■EasyInspector The current 'EasyInspector2' control panel and ControlPanel package [Meter Display Reading] can be inspected with 'EasyMonitoring2'. *For more details, please refer to the related links or feel free to contact us.

• Contract Inspection

We would like to introduce a case of a simple inspection of sample parts received from specialized manufacturers of automotive components. The inspection was conducted using DeepSky's inspection capabilities. We were able to detect visible scratches. However, there are some scratches that were not detected, so it seems necessary to improve the lighting conditions to make them visible. On our website, we are preparing a free trial of DeepSky, which is designed for image processing in factory automation from a practical perspective, and we look forward to your visit. [Software Used] ■DeepSky *For more details, please refer to the related links or feel free to contact us.

• Contract Inspection

We received two samples of metal coatings for truck and automotive parts from a customer engaged in low-volume, high-variety production. They were experiencing issues with shipping different products due to multiple part numbers flowing through the same line. Here, we present a case study on how we conducted verification to distinguish between the two samples. Using DeepSky's inspection capabilities, we were able to make determinations. DeepSky is designed solely for inspection functions, and by integrating it with PLCs and socket communication, it can be applied to various inspections. We have made commands available for input and output, allowing customers to create their own software for free. Additionally, we can also undertake software development, but this will be a paid service. 【Software and Equipment Used (Excerpt)】 ■ Software Used: DeepSky ■ Field of View: Approximately 447×335mm ■ Minimum Size of Inspection Target: 5mm ■ Number of Inspection Points: 1 ■ Camera Resolution: 1.3 Megapixels *For more details, please refer to the related links or feel free to contact us.

• Contract Inspection

There are three main categories of inquiries we receive regarding non-woven fabric inspections. - Inspection in a roll-to-roll state - Inspection of non-woven fabric with printed patterns - Inspection of non-woven fabric processed into products like masks The systems used vary depending on each state. For example, inspections in a roll-to-roll state often utilize EasyInspector, while detecting foreign substances on products with printed patterns or processed into masks is a specialty of DeepSky. Processed products have irregularities and overlaps, which can lead to frequent false detections with standard binarization methods. However, deep learning can learn and detect features such as insects, hair, and debris, making it largely unaffected by the variations in product patterns and processing. Here, we will introduce detections made by DeepSky. - Foreign substances such as hair and debris (Images 1 and 2) - Defects such as wrinkles and tears (Images 3 and 4) In roll-to-roll inspections, a method that continuously monitors with a fixed camera while the product is moving is suitable. However, in cases like the masks that have been processed into individual products, considering automatic discharge, the following system can be utilized.

• Contract Inspection

We would like to introduce a case study on AI image inspection related to metal etching and circuit pattern printing. DeepSky can classify and detect defects. It can also provide the number and coordinates of each defect. In actual operations, DeepSky is used to perform continuous inspections as an aid to visual inspection, while also allowing for manual slow movement for visual checks or complete automation using an X-Y stage. 【Software and Equipment (Excerpt)】 ■ Software Used: DeepSky (Learning Version) ■ Field of View: 30×20 to 60×40 mm ■ Minimum Size of Inspection Target: 0.2 mm ■ Number of Inspection Points: Entire screen (assuming detection of approximately 1 to 100 defects) ■ Camera Resolution: 1.3 million pixels *For more details, please refer to the related links or feel free to contact us.

• Contract Inspection

This is a request from a manufacturer that produces plastic molded products. They have a cap with a diameter of approximately 30mm and a height of about 8mm, but sometimes black spots (approximately 0.2mm in diameter) appear on the flat top. They would like to conduct an appearance inspection of this cap and inquired whether it is possible to detect these black spots through their website. We conducted verification using the inspection software "DeepSky" (which utilizes AI and deep learning) and "EasyInspector" (a traditional rule-based inspection software). In this case, it can be said that verifying with 'DeepSky' is smoother. This software can be easily operated in a manner similar to operating Windows software, which leads to many direct inquiries from end-users who are introducing image inspection for the first time. [Software Used] ■DeepSky ■EasyInspector (formerly EasyInspector) *For more details, please refer to the PDF document or feel free to contact us.

• Image Processing Software

We would like to introduce a case of AI image inspection at a ground improvement manufacturer in the construction industry that has been using our inspection software EI310 (formerly EasyInspector) for some time. By using the "Dimension Angle Inspection" feature of EasyInspector, we were able to make judgments at five locations. Additionally, when inspecting all images (OK/NG), we were able to determine that the curved parts were classified as NG. By installing multiple inspection frames in a vertical orientation, we have set it up to identify which areas are curved (whether the width is outside the threshold). 【Software Used】 ■ EasyInspector310 (formerly EasyInspector) The current 'EasyInspector2' MeaSure package can perform inspections with [Position/Width Measurement] and [Angle Measurement]. *For more details, please refer to the related links or feel free to contact us.

• Contract Inspection

We would like to introduce a case study of a simple verification of metal painted products for defects and liquid drips. Verification was conducted using DeepSky's inspection function, and detection was possible. As shown in the image, detection is taking place. The numbers represent the AI's confidence percentage, referred to as the number of recognition points. In DeepSky, you can set it to detect only those with a high number of recognition points as defects, or you can set it to display all items with a low number (anything that the AI perceives as somewhat similar to the defects it has learned). 【Software Used】 ■DeepSky *For more details, please refer to the related links or feel free to contact us.

• Contract Inspection